I got a free gen just like this one , no power. I had no continuity at the slip rings , the copper looked dark . I thought it was toast until I watched this video. I went back at it one more time ,sure enough the wire to the slip ring was broke , I checked ohms at break, good,. I resoldered and now it makes power . I watch your other videos before this one, and thought it was burnt up but seeing how dark the copper wire was on this stator gave me hope . Thanks , Greg

Probably one of the best tutorial vids for these generators out there! Get yourself a repair table, build one, buy one, well worth it!

@petersack5074

3 жыл бұрын

for sure, a 1000 pound chain hoist, and an old dryer box, i have 2 used as workbench, perfect height, thick old carpet on top, with wheels, and can store rags in the drum, screwdrivers in holes.......ha ha ..

@phbrinsden

3 жыл бұрын

I was about to say same thing but just saw your comment, I suggest a reasonably priced scissor lift from HF. It would save your body some wear and tear. And a small battery powered led flood light.

@beboboymann3823

2 жыл бұрын

I’m thinking his knees and back will tell him they want a work stand/table. Eyes too. Older eyes do better looking straight into the work instead of straining at different angles.

@benkanobe7500

Жыл бұрын

The Harbor Frieght "Lift" table doesn't fall under the exclusions and can be had with the 20% off coupon.. After I got mine and kicked myself for not getting one 15 years ago! All my work I now adjust to sitting level be it a lawn mower, tractor, or generator. So much easier to see things and saves my back and knees!

Firstly, well done! I'm watching this in October 2023, five years on from when James made this. His Channel has come on in leaps and bounds! Well done him!

@jcondon1

8 ай бұрын

Not many people watching back then.

James I'm a recent new comer to the channel and have watched a lot of your recent videos, I'm amazed at how far your work has come as a content creator! Keep up the great work!

Perfect! Thank you James for a great video. Very clear and informative. I went through all troubleshooting steps, bought a new AVR on Amazon and just replaced it. Voila! Also adjusted the RPM / frequency with my killawatt and adj screw - hadn’t done that before and it was running to fast. Ready for the next ice storm now!

@UdayaRai-mo4ur

2 ай бұрын

❤❤❤❤❤❤❤❤❤❤ Udaya

Great video James! There are still many of these engines out there, so this video is very helpful. I see you are using your new lift/table...it's a super back-saver! I got mine 2 years ago and no regrets!

This was a very informative video .I will use it to repair my generator

@The_Happy_Aviation_Enthusiast

3 жыл бұрын

Don’t forget about the generator safety rules: anyone who uses portable gas generators really needs to see this safety reminder. All generator safety rules should be followed carefully. This advice is just to make sure that everyone is aware of all the warnings and it’s just to remind people to be careful using portable generators. Generators can be dangerous if not used carefully. Every year, hundreds of people die or get injured when using portable generators due to carbon monoxide poisoning and electrocution. Make sure you are using your generator carefully and keeping others safe as well. There is something very serious that everyone should always be aware of when using generators. Some people do run their generator indoors which is not safe and that increases the risk of carbon monoxide poisoning which can cause death of family and you. Some people run their generator in wet conditions which can electrocute them. Please remember that you should never run your generator indoors. Remember that carbon monoxide is an odorless and colorless gas that you cannot see or smell. Carbon monoxide is a silent killer. Keep that in mind. Make sure your generator is 15-20 feet away from your house and away from doors, windows, and vents. Never use your generator in your porch too. Having a carbon monoxide detector is very important against generator safety. Some people also allow children to go near the portable generator which could pose risks. We need to keep an eye on our children making sure that they are not near the portable generator so they won’t get electrocuted or burned by the generator which is dangerous. A locking enclosure also keeps kids safe. A generator shed might look like a tempting place to explore, or take cover during a game of hide and seek, but a generator is a dangerous piece of equipment that can cause injury. It says on the manual that we should also keep children away at all times from the portable generator to avoid injuries. Please do not allow a child or unqualified people to operate the portable generator. Just because some manuals missed what should be listed doesn’t mean it’s safe to do. Always follow the generator safety rules when using portable generators. Generators pose electrical risks. If you need to use your generator during wet weather, you need a generator tent to protect your generator from getting wet. Don’t let your generator get wet. Keep your generator dry and before using your generator, please make sure your hands and your generator is dry. Do not wear loose clothing when operating the generator. Everything that is said on the generator’s operating manual should not be ignored. Never smoke cigarettes near the generator. Please keep flammable things away from the generator. Never overload your generator too. Your generator can catch fire. Never ever try to plug a generator cord into a wall outlet to avoid back feeding. Back feeding your generator is dangerous. Always turn on your generator first before plugging in appliances and shut off the appliances before turning your generator off. Use a heavy duty cord for your generator and the cord should not be worn out. All the instructions should be followed carefully. Never refuel your generator while it’s running. It can cause fire if fuel spills while your generator is hot. You should turn off your generator and let it cool off before refueling it. Having a fire extinguisher next to the generator is also important. This is only a reminder for everyone’s safety of using generators. Make sure your generator is properly grounded. Having a fire extinguisher next to the generator is also important against the safety rules. kzread.info/dash/bejne/e2WetpV6fqi0pqw.html and here is a video more about keeping others safe when using generators and also about our family’s safety. Hope this helps. Thank you. Be safe

Must be nice to be able to sit down on the floor like that and still be able to get back up. At 67, nearly 68 it gets harder every years. LOL

Thank you i had the same problem, didnt know where to look.

A Very common issue I see regularly......I fixed a Generac 7500 electric start unit recently with the same issue. A friend was given it for free ! I soldered it without removing the end plate. Added a little piece of copper wire to reinforce the connection and it held.......Had to clean out the carb a couple times and it ran as new and load tested fine....A $1000+ generator ! I work for a generator service company and fix many machines....big, small and all kinds and a lot of Onan RV units......You do a great job on these videos......A co-worker took one like this Briggs out of the trash......had a broken rod and damaged crank....no oil.....I walked him thru it and he pulled it apart and fixed the engine. I got the generator end working, he had broken the brushes taking it apart.....

@petersack5074

3 жыл бұрын

Good on you, bro. Hot glue sometimes comes in very handy, to hold wires which are improperly designed for rotational torque at 3600 rpm or so...twist wires mechanically as well around any connection, this is forgotten in mass assembly, by people or robots. speed is of the essence, but the quality is gone. STAY TUNED FOR MORE BROKEN GENSETS, AROUND THE COUNTRIES......

@The_Happy_Aviation_Enthusiast

3 жыл бұрын

Generator safety rules: anyone who uses portable gas generators really needs to see this safety reminder. All generator safety rules need to be followed carefully. This advice is just to make sure that everyone is aware of all the warnings and it’s just to remind people to be careful using portable generators. Generators can be dangerous if not used carefully. Every year, hundreds of people die or get injured when using portable generators due to carbon monoxide poisoning and electrocution. Make sure you are using your generator carefully and keeping others safe as well. There is something very serious that everyone should always be aware of when using generators. Some people do run their generator indoors which is not safe and that increases the risk of carbon monoxide poisoning which can cause death of family and you. Some people run their generator in wet conditions which can electrocute them. Please remember that you should never run your generator indoors. Remember that carbon monoxide is an odorless and colorless gas that you cannot see or smell. Carbon monoxide is a silent killer. Keep that in mind. Make sure your generator is 15-20 feet away from your house and away from doors, windows, and vents. Never use your generator in your porch too. Having a carbon monoxide detector is very important against generator safety. Some people also allow children to go near the portable generator which could pose risks. We need to keep an eye on our children making sure that they are not near the portable generator so they won’t get electrocuted or burned by the generator which is dangerous. It’s important to keep your children safe especially little ones. A locking enclosure also keeps kids safe. A generator shed might look like a tempting place to explore, or take cover during a game of hide and seek, but a generator is a dangerous piece of equipment that can cause injury. It says on the manual that we should also keep children away at all times from the portable generator to avoid injuries. Please do not allow a child or unqualified people to operate the portable generator. Just because some manuals missed what should be listed doesn’t mean it’s safe to do. Always follow the generator safety rules when using portable generators. Generators pose electrical risks. If you need to use your generator during wet weather, you need a generator tent to protect your generator from getting wet. Don’t let your generator get wet. Keep your generator dry and before using your generator, please make sure your hands and your generator is dry. Do not wear loose clothing when operating the generator. Everything that is said on the generator’s operating manual should not be ignored. Never smoke cigarettes near the generator. Please keep flammable things away from the generator. Never overload your generator too. Your generator can catch fire. Never ever try to plug a generator cord into a wall outlet to avoid back feeding. Back feeding your generator is dangerous. Always turn on your generator first before plugging in appliances and shut off the appliances before turning your generator off. Use a heavy duty cord for your generator and the cord should not be worn out. All the instructions should be followed carefully. Never refuel your generator while it’s running. It can cause fire if fuel spills while your generator is hot. You should turn off your generator and let it cool off before refueling it. Having a fire extinguisher next to the generator is also important. This is only a reminder for everyone’s safety of using generators. Make sure your generator is properly grounded. Having a fire extinguisher next to the generator is also important against the safety rules. kzread.info/dash/bejne/e2WetpV6fqi0pqw.html and here is a video more about keeping others safe when using generators and also about our family’s safety. Hope this helps. Thank you.

Thanks for video. Found a generator on the side of the road ran for about 10 minutes then no power. Same problem . Thanks again really helpful.

@The_Happy_Aviation_Enthusiast

3 жыл бұрын

Don’t forget about the generator safety rules: anyone who uses portable gas generators really needs to see this safety reminder. All generator safety rules should be followed carefully. This advice is just to make sure that everyone is aware of all the warnings and it’s just to remind people to be careful using portable generators. Generators can be dangerous if not used carefully. Every year, hundreds of people die or get injured when using portable generators due to carbon monoxide poisoning and electrocution. Make sure you are using your generator carefully and keeping others safe as well. There is something very serious that everyone should always be aware of when using generators. Some people do run their generator indoors which is not safe and that increases the risk of carbon monoxide poisoning which can cause death of family and you. Some people run their generator in wet conditions which can electrocute them. Please remember that you should never run your generator indoors. Remember that carbon monoxide is an odorless and colorless gas that you cannot see or smell. Carbon monoxide is a silent killer. Keep that in mind. Make sure your generator is 15-20 feet away from your house and away from doors, windows, and vents. Never use your generator in your porch too. Having a carbon monoxide detector is very important against generator safety. Some people also allow children to go near the portable generator which could pose risks. We need to keep an eye on our children making sure that they are not near the portable generator so they won’t get electrocuted or burned by the generator which is dangerous. A locking enclosure also keeps kids safe. A generator shed might look like a tempting place to explore, or take cover during a game of hide and seek, but a generator is a dangerous piece of equipment that can cause injury. It says on the manual that we should also keep children away at all times from the portable generator to avoid injuries. Please do not allow a child or unqualified people to operate the portable generator. Just because some manuals missed what should be listed doesn’t mean it’s safe to do. Always follow the generator safety rules when using portable generators. Generators pose electrical risks. If you need to use your generator during wet weather, you need a generator tent to protect your generator from getting wet. Don’t let your generator get wet. Keep your generator dry and before using your generator, please make sure your hands and your generator is dry. Do not wear loose clothing when operating the generator. Everything that is said on the generator’s operating manual should not be ignored. Never smoke cigarettes near the generator. Please keep flammable things away from the generator. Never overload your generator too. Your generator can catch fire. Never ever try to plug a generator cord into a wall outlet to avoid back feeding. Back feeding your generator is dangerous. Always turn on your generator first before plugging in appliances and shut off the appliances before turning your generator off. Use a heavy duty cord for your generator and the cord should not be worn out. All the instructions should be followed carefully. Never refuel your generator while it’s running. It can cause fire if fuel spills while your generator is hot. You should turn off your generator and let it cool off before refueling it. Having a fire extinguisher next to the generator is also important. This is only a reminder for everyone’s safety of using generators. Make sure your generator is properly grounded. Having a fire extinguisher next to the generator is also important against the safety rules. kzread.info/dash/bejne/e2WetpV6fqi0pqw.html and here is a video more about keeping others safe when using generators and also about our family’s safety. Hope this helps. Thank you.

@milekh6681

2 жыл бұрын

@@The_Happy_Aviation_Enthusiast maybe funny the first 50 times

Good repair...One thing to note, not all gen rotors are wound with copper wire. I had a diesel set where the rotor was wound with aluminium wire...There was a break just before the slip rings...I thought I could maybe join a piece of wire to make good the connection...but nope! Ended up rewinding the rotor with enamelled copper wire for a lasting repair. Sold it for much more than I bought it...good result.

@jcondon1

4 жыл бұрын

Have not done a rewinding yet. I though about it once, but could not find a good source of information on that.

@johnrudd9550

4 жыл бұрын

James Condon , James to effect a repair, you need the gauge of wire and the weight...Measure the diameter carefully with a micrometer and select rhe gauge of wire nearest to your measurement...Technically it should be done on the bare wire without the enamel coating...but trying to remove it will result in danaging the wire surface and give an inaccurate size. Next remove the old windings preferably without damaging them too much. Maybe use side cutters to nibble through. You can then either weigh the mass of wire or count the number of wires, take an average length, and add 10%... To give you an idea, I rewound a rotor from a 2.5 kW gen and used 1100 gms per side but I forget the gauge now, was a long time back...Dont forget, if the winds are aluminium, theres a weight difference.! If you go the mass/weight route rather than wound length..

@petersack5074

3 жыл бұрын

GOOD FOR YOU..aluminum wires....those 'guys' overseas somewhere,should use copper, one gauge larger, instead of saving yuan money.....u know where THAT is...

I love your channel. I have been binge watching all of your videos. LOL ........ I have a generator just like this. It was under water for a few weeks from a flood. I am going to try and see if I can fix it.

@jcondon1

3 жыл бұрын

Good lock! Rust will probably be your biggest issue.

Nice video. From philippines.

Great video...thanks... I love my Kill-A-Watt too... use it all the time!!

My knees and back are sore watching this. But interesting repair

@milwsdl39

3 жыл бұрын

I love your videos I’m like you I kinda jump at the first when I saw $75 for the same size you are working on in this video I knew there was a motor issue but the other part worked fine he said kind of kicking myself also it would be nice if you could tell us when you use the torque wrench what specs using just helpful for the video great video by the way

very helpful thank you for your knowledge

@The_Happy_Aviation_Enthusiast

3 жыл бұрын

Don’t forget about the generator safety rules: anyone who uses portable gas generators really needs to see this safety reminder. All generator safety rules should be followed carefully. This advice is just to make sure that everyone is aware of all the warnings and it’s just to remind people to be careful using portable generators. Generators can be dangerous if not used carefully. Every year, hundreds of people die or get injured when using portable generators due to carbon monoxide poisoning and electrocution. Make sure you are using your generator carefully and keeping others safe as well. There is something very serious that everyone should always be aware of when using generators. Some people do run their generator indoors which is not safe and that increases the risk of carbon monoxide poisoning which can cause death of family and you. Some people run their generator in wet conditions which can electrocute them. Please remember that you should never run your generator indoors. Remember that carbon monoxide is an odorless and colorless gas that you cannot see or smell. Carbon monoxide is a silent killer. Keep that in mind. Make sure your generator is 15-20 feet away from your house and away from doors, windows, and vents. Never use your generator in your porch too. Having a carbon monoxide detector is very important against generator safety. Some people also allow children to go near the portable generator which could pose risks. We need to keep an eye on our children making sure that they are not near the portable generator so they won’t get electrocuted or burned by the generator which is dangerous. A locking enclosure also keeps kids safe. A generator shed might look like a tempting place to explore, or take cover during a game of hide and seek, but a generator is a dangerous piece of equipment that can cause injury. It says on the manual that we should also keep children away at all times from the portable generator to avoid injuries. Please do not allow a child or unqualified people to operate the portable generator. Just because some manuals missed what should be listed doesn’t mean it’s safe to do. Always follow the generator safety rules when using portable generators. Generators pose electrical risks. If you need to use your generator during wet weather, you need a generator tent to protect your generator from getting wet. Don’t let your generator get wet. Keep your generator dry and before using your generator, please make sure your hands and your generator is dry. Do not wear loose clothing when operating the generator. Everything that is said on the generator’s operating manual should not be ignored. Never smoke cigarettes near the generator. Please keep flammable things away from the generator. Never overload your generator too. Your generator can catch fire. Never ever try to plug a generator cord into a wall outlet to avoid back feeding. Back feeding your generator is dangerous. Always turn on your generator first before plugging in appliances and shut off the appliances before turning your generator off. Use a heavy duty cord for your generator and the cord should not be worn out. All the instructions should be followed carefully. Never refuel your generator while it’s running. It can cause fire if fuel spills while your generator is hot. You should turn off your generator and let it cool off before refueling it. Having a fire extinguisher next to the generator is also important. This is only a reminder for everyone’s safety of using generators. Make sure your generator is properly grounded. Having a fire extinguisher next to the generator is also important against the safety rules. kzread.info/dash/bejne/e2WetpV6fqi0pqw.html and here is a video more about keeping others safe when using generators and also about our family’s safety. Hope this helps. Thank you.

thanks for the video

Good Video Good Info.

from iraq thanks for your explation

THANKS GOOD VID

Nice save! Always a pleasure to bring something back to life. This is especially true when it was acquired at a scrap price.

@petersack5074

3 жыл бұрын

yes Russ. one of my greatest joys, resurrecting something USEFULL, from thrown-out junk...there is a total tonnage in the world, moreso now that all makers are using plastic: gears in garage door openers, plastic power/torque transfer adapters in washing machines, plastic drills,....etc. on and on......

@The_Happy_Aviation_Enthusiast

3 жыл бұрын

Don’t forget about the generator safety rules: anyone who uses portable gas generators really needs to see this safety reminder. All generator safety rules should be followed carefully. This advice is just to make sure that everyone is aware of all the warnings and it’s just to remind people to be careful using portable generators. Generators can be dangerous if not used carefully. Every year, hundreds of people die or get injured when using portable generators due to carbon monoxide poisoning and electrocution. Make sure you are using your generator carefully and keeping others safe as well. There is something very serious that everyone should always be aware of when using generators. Some people do run their generator indoors which is not safe and that increases the risk of carbon monoxide poisoning which can cause death of family and you. Some people run their generator in wet conditions which can electrocute them. Please remember that you should never run your generator indoors. Remember that carbon monoxide is an odorless and colorless gas that you cannot see or smell. Carbon monoxide is a silent killer. Keep that in mind. Make sure your generator is 15-20 feet away from your house and away from doors, windows, and vents. Never use your generator in your porch too. Having a carbon monoxide detector is very important against generator safety. Some people also allow children to go near the portable generator which could pose risks. We need to keep an eye on our children making sure that they are not near the portable generator so they won’t get electrocuted or burned by the generator which is dangerous. A locking enclosure also keeps kids safe. A generator shed might look like a tempting place to explore, or take cover during a game of hide and seek, but a generator is a dangerous piece of equipment that can cause injury. It says on the manual that we should also keep children away at all times from the portable generator to avoid injuries. Please do not allow a child or unqualified people to operate the portable generator. Just because some manuals missed what should be listed doesn’t mean it’s safe to do. Always follow the generator safety rules when using portable generators. Generators pose electrical risks. If you need to use your generator during wet weather, you need a generator tent to protect your generator from getting wet. Don’t let your generator get wet. Keep your generator dry and before using your generator, please make sure your hands and your generator is dry. Do not wear loose clothing when operating the generator. Everything that is said on the generator’s operating manual should not be ignored. Never smoke cigarettes near the generator. Please keep flammable things away from the generator. Never overload your generator too. Your generator can catch fire. Never ever try to plug a generator cord into a wall outlet to avoid back feeding. Back feeding your generator is dangerous. Always turn on your generator first before plugging in appliances and shut off the appliances before turning your generator off. Use a heavy duty cord for your generator and the cord should not be worn out. All the instructions should be followed carefully. Never refuel your generator while it’s running. It can cause fire if fuel spills while your generator is hot. You should turn off your generator and let it cool off before refueling it. Having a fire extinguisher next to the generator is also important. This is only a reminder for everyone’s safety of using generators. Make sure your generator is properly grounded. Having a fire extinguisher next to the generator is also important against the safety rules. kzread.info/dash/bejne/e2WetpV6fqi0pqw.html and here is a video more about keeping others safe when using generators and also about our family’s safety. Hope this helps. Thank you.

At 13:00, you didn't show the high-spot on the rotor; or did you clean that up? Also, did you clean the rings of the rotor?

A great deal could be added to this video by giving a clear description of exactly what and where the testing is being done. A dark view (more lighting required), especially when obscured by by hands in front of the camera, is of limited use to someone trying to determine "exactly" where/what to "touch" with the multimeter probes. This is difficult I realized but if this is to be an instructional video...

@jcondon1

4 жыл бұрын

I agree. I want to make a better video on this, but have not been able to get another generator in this condition. I am working on another video which I think improves on this one. The link I am about to share will only work for a week or so. This is a work in progress. Still have more to add regarding testing the brushes and another test. Here is the link: kzread.info/dash/bejne/d4KrsKVmZ7bHcdo.html

19:55 are you playing The Stinker Trombone? Thank goodness this isn't Smellivision...😂

You still woke everyone up. Stop doing these at 1 am. bhahaha

Thanks!!!! Got mine going again for $27.00 brushes

@jcondon1

3 жыл бұрын

Nice!

Lmao solid vid but I had a good chuckle at the dog turd and the cold joint. Keep up the good work! :)

Oxidation on slip rings can give poor resistance readings as well. Good find. I bought a hydraulic lift table at Harbor Freight for $139 on sale. Makes all the difference not working in the floor.

@jcondon1

5 жыл бұрын

John Rand thanks for the Harbor Freight tip. I need one of those.

too low on your volume:(

Nice shots of elbows and back of hands.

Can the copper windings on the generator stator be repaired? I have a HG5700 and the small piece of copper wire, going from the stator to the brushes broke. Its like a 2, maybe 3" piece of copper wire. Can it be repaired? Thank you

Hi, James.... Do you need a Megger Insulatio tester. Is it's the better way to do a test in the coil to ground.

I work on these almost daily , did you not clean up the slip rings with crocus cloth or something super fine they looked very dirty ..

@jcondon1

4 жыл бұрын

This was one of my early videos. Did not know better. Now I use green scotch bright to clean them. Will look into the crocus cloth.

James, go to Northern tool or Harbour freight, I am sure someone knows where you can buy a good WEN 250 watt soldering gun. I know Radio shack is not around, or I do not think so but check out electronix shops. The joint should be smooth and somewhat shiny, even a good solder joint can go bad after a long time. wishing it all goes well 4 ya.

@evilgoodness1

4 жыл бұрын

i was thinking the same thing. that solder job looked worst then a gorillas butthole.

The AVR could have used a 1/4 turn or so to get that voltage up near 125v with no load (suspect you routinely do that now) :)

Hello to u genny fixerz, I have a powerhorse gen running watts 7250, running great. I checked the voltage to the brushes, it is 5 volts D.C. so if u have a similar unit they may all use about that much for excitation to the rotor. I also have a TroyBilt 5500 model 01919 with a rectifier on back of brush holder. two wires from st8or have 7.7 a.c. volts changed to d.c. no AVR . I just thought this info would/could be helpfull and suggest when u do get a genny to put out, to measure voltage at the brushes and /or capacitor and write it down as a reference, so U will know what voltages to expect during a problem.

@jcondon1

3 жыл бұрын

Thanks. This was an early video did not know at the time. But yes. Between 4-8 volts would be good.

I got the same one ?been trying to get it done,,my problem is not the generator it's the engine ?? Put a new head on it adjusted valves ,new carburetor ? And it will not power up ? You can put it on choke? Or any speed and it runs the same?? I checked the timing ?? In the fly wheel key ? Lost ? Anyone with ideas ?

Hi James noticed you broke the stator plate using the puller then swapped them over for a different one

@The_Happy_Aviation_Enthusiast

3 жыл бұрын

Don’t forget about the generator safety rules. Here are the generator safety tips: anyone who uses portable gas generators really needs to see this safety reminder. All generator safety rules should be followed carefully. This advice is just to make sure that everyone is aware of all the warnings and it’s just to remind people to be careful using portable generators. Generators can be dangerous if not used carefully. Every year, hundreds of people die or get injured when using portable generators due to carbon monoxide poisoning and electrocution. Make sure you are using your generator carefully and keeping others safe as well. There is something very serious that everyone should always be aware of when using generators. Some people do run their generator indoors which is not safe and that increases the risk of carbon monoxide poisoning which can cause death of family and you. Some people run their generator in wet conditions which can electrocute them. Please remember that you should never run your generator indoors. Remember that carbon monoxide is an odorless and colorless gas that you cannot see or smell. Carbon monoxide is a silent killer. Keep that in mind. Make sure your generator is 15-20 feet away from your house and away from doors, windows, and vents. Never use your generator in your porch too. Having a carbon monoxide detector is very important against generator safety. Some people also allow children to go near the portable generator which could pose risks. We need to keep an eye on our children making sure that they are not near the portable generator so they won’t get electrocuted or burned by the generator which is dangerous. A locking enclosure also keeps kids safe. A generator shed might look like a tempting place to explore, or take cover during a game of hide and seek, but a generator is a dangerous piece of equipment that can cause injury. It says on the manual that we should also keep children away at all times from the portable generator to avoid injuries. Please do not allow a child or unqualified people to operate the portable generator. Just because some manuals missed what should be listed doesn’t mean it’s safe to do. Always follow the generator safety rules when using portable generators. Generators pose electrical risks. If you need to use your generator during wet weather, you need a generator tent to protect your generator from getting wet. Don’t let your generator get wet. Keep your generator dry and before using your generator, please make sure your hands and your generator is dry. Do not wear loose clothing when operating the generator. Everything that is said on the generator’s operating manual should not be ignored. Never smoke cigarettes near the generator. Please keep flammable things away from the generator. Never overload your generator too. Your generator can catch fire. Never ever try to plug a generator cord into a wall outlet to avoid back feeding. Back feeding your generator is dangerous. Always turn on your generator first before plugging in appliances and shut off the appliances before turning your generator off. Use a heavy duty cord for your generator and the cord should not be worn out. All the instructions should be followed carefully. Never refuel your generator while it’s running. It can cause fire if fuel spills while your generator is hot. You should turn off your generator and let it cool off before refueling it. Having a fire extinguisher next to the generator is also important. This is only a reminder for everyone’s safety of using generators. Make sure your generator is properly grounded. Having a fire extinguisher next to the generator is also important against the safety rules. kzread.info/dash/bejne/e2WetpV6fqi0pqw.html and here is a video more about keeping others safe when using generators and also about our family’s safety. It’s important to keep your children safe especially little ones. Hope this helps. Thank you.

Re: the 4 pin connector to the controller. I need ohm readings and the specific pins the measurements are taken on. Only 20 volts out of generator. Flashed it no change. Rotor 66 ohms. Stator windings both about .5 ohms. Replacement regulator on the way but I would like to know what's going on. Thanks.

@jcondon1

4 жыл бұрын

zardoz992 I do not know those reading off hand. Will see if I can find them and get back to you. Those wires represent two coils that produce AC power. One coil provides the power for the AVR and the other it uses to monitor the power output and adjust the DC power going to the brushes to maintain 120 volts. Set you meter to continuity and find the wire pairs, then do an ohms test. I would expect the reading to be low. Some thing in the 0.02 ohm range. Your rotor and stator reading sound good, but meters only test ohms at around 1.5 or 3 volts. If you have an insulation problem it may not show up until you increase the voltage. Unfortunately that test equipment is expensive. If a new AVR does not work, then would consider the brushes or a dirty slip ring. You can do an ohms test through the brushes. The reading will be higher. In the 300 ohm range, but it will tell you something about the brush health. To get a good test, pull the spark plug out and rotate the engine slowly and see the changes in the reading. This is due to the slip ring rotation and brush play.

@zardoz992

4 жыл бұрын

@@jcondon1 turns out the stator windings were bad. Found some melted wires ☹☹☹😧. Not sure what winding they were from. Might have been the AVR supply coil. Thanks for the reply

@jcondon1

4 жыл бұрын

zardoz992 that is bad news. I did find the ohms value you requested, will list it in case others need it. The range should be 1.0-1.5 ohms for the exciter winding. Each generator is different, but would expect most in the 4000-7000 watt range to be similar.

@zardoz992

4 жыл бұрын

@@jcondon1 Thanks for the info

@zardoz992

4 жыл бұрын

@@jcondon1 I now remember that there was some resistance between the exciter coil and the main winding. 25 ohms I think. Apparently that should have told me that we were done right then.

Question do you know why my brush would melt on the neutral side? Thank you

@jcondon1

3 жыл бұрын

Best guess is that it was arcing producing a lot of heat. Could have been caused by a defect on the brush, defect on the slip ring or dirty slip rings.

How do you pick these up I would like to start picking them up learn how to fix them experiment with them I've got a Ryobi that I would like to get in starts with starter fluid but I'm too chicken to go into it further why why isn't there a jig where you can test the AVR matter of fact why isn't there a jig where you've tested..stator

How did you reflow the solder with a heat torch

@jcondon1

5 жыл бұрын

I used a soldering iron. You need a high powered one to do the job properly. My iron was not hot enough which is why the repair did not look very good.

Cycles per second..USA good 50-60 hertz..most appliances and tools. Electronic items and tool battery chargers will work but may fault. Emergency generators are just that..run only needed items. Kitchen appliances with electonic displays or controls should not be ran on a non pure sine wave generator. Heating and cooling appliances included..unless than circuit has surge and spike noise protecting.

@The_Happy_Aviation_Enthusiast

3 жыл бұрын

Don’t forget about the generator safety rules: anyone who uses portable gas generators really needs to see this safety reminder. All generator safety rules should be followed carefully. This advice is just to make sure that everyone is aware of all the warnings and it’s just to remind people to be careful using portable generators. Generators can be dangerous if not used carefully. Every year, hundreds of people die or get injured when using portable generators due to carbon monoxide poisoning and electrocution. Make sure you are using your generator carefully and keeping others safe as well. There is something very serious that everyone should always be aware of when using generators. Some people do run their generator indoors which is not safe and that increases the risk of carbon monoxide poisoning which can cause death of family and you. Some people run their generator in wet conditions which can electrocute them. Please remember that you should never run your generator indoors. Remember that carbon monoxide is an odorless and colorless gas that you cannot see or smell. Carbon monoxide is a silent killer. Keep that in mind. Make sure your generator is 15-20 feet away from your house and away from doors, windows, and vents. Never use your generator in your porch too. Having a carbon monoxide detector is very important against generator safety. Some people also allow children to go near the portable generator which could pose risks. We need to keep an eye on our children making sure that they are not near the portable generator so they won’t get electrocuted or burned by the generator which is dangerous. A locking enclosure also keeps kids safe. A generator shed might look like a tempting place to explore, or take cover during a game of hide and seek, but a generator is a dangerous piece of equipment that can cause injury. It says on the manual that we should also keep children away at all times from the portable generator to avoid injuries. Please do not allow a child or unqualified people to operate the portable generator. It’s important to keep our children safe especially little ones. Just because some manuals missed what should be listed doesn’t mean it’s safe to do. Always follow the generator safety rules when using portable generators. Generators pose electrical risks. If you need to use your generator during wet weather, you need a generator tent to protect your generator from getting wet. Don’t let your generator get wet. Keep your generator dry and before using your generator, please make sure your hands and your generator is dry. Do not wear loose clothing when operating the generator. Everything that is said on the generator’s operating manual should not be ignored. Never smoke cigarettes near the generator. Please keep flammable things away from the generator. Never overload your generator too. Your generator can catch fire. Never ever try to plug a generator cord into a wall outlet to avoid back feeding. Back feeding your generator is dangerous. Always turn on your generator first before plugging in appliances and shut off the appliances before turning your generator off. Use a heavy duty cord for your generator and the cord should not be worn out. All the instructions should be followed carefully. Never refuel your generator while it’s running. It can cause fire if fuel spills while your generator is hot. You should turn off your generator and let it cool off before refueling it. Having a fire extinguisher next to the generator is also important. This is only a reminder for everyone’s safety of using generators. Make sure your generator is properly grounded. Having a fire extinguisher next to the generator is also important against the safety rules. kzread.info/dash/bejne/e2WetpV6fqi0pqw.html and here is a video more about keeping others safe when using generators and also about our family’s safety. Hope this helps. Thank you. Be safe.

👍🏻👊🏻💪🏻🔥

I've seen lots of ROHS solder joints go bad. Usually about 2yrs. Sometimes, a good way to get free stuff .. lol ... unless some1 throws it away b4 the fixer type of people get it.

@petersack5074

3 жыл бұрын

ha ha Mr Sc. i am one of the fixers, of most anything with wires....what are ROHS solder joints, ?? never heard of them...please educate this open mind......thankyou too much...

James at minute 1226 those two small copper wires coming off those plastic post that are twisted together are white and broken on my Honeywell. What are they? Not to the slip ring post thanks

@jcondon1

4 жыл бұрын

THOMAS DRELICH instead of winding the rotor with one continuous wire they wind each side with a separate wire and tie the two halves together.

@THOMASDRELICH

4 жыл бұрын

What gauge wire is that you think 18, 20,22?

@jcondon1

4 жыл бұрын

THOMAS DRELICH not sure. If you are thinking about bridging the broken wire with a new piece going a little bigger should not hurt anything. Just make sure it is secure and cannot shake around. Once you are sure it works you might want to put epoxy or something on it to keep it still. Another thing to consider though is the ohms. I think you said it was 70-80 ohms. Not sure what a Honeywell is supposed to be, but that seems a little on the high side. Should still work, but maybe that is what caused the failure? The AVR would have to pump out more power into the rotor to get 120v out of the stator. I think I have a Honeywell service manual. Will take a look. Also what is the resistance of your meter?

@jcondon1

4 жыл бұрын

You can find the service manual for the Honeywell at the link following this comment. On page 40 it states the rotor ohms should be between 40-60 ohms. drive.google.com/open?id=1tRSStpjik06k-wfNMgwZZ7_AmacZl8k0

I checked last day Cubota generator no power producing so how to check stator bcz when I measured windings stator there no measure

I have a Tahoe 9500; its output is intermittent? It cycles about 30-40 seconds will put the drop light on then shut's off?

@jcondon1

4 жыл бұрын

I would suspect is a loose wire on the rotor. Have you been able to look at the slip ring solder joints? Otherwise check the brushes, clean the slip rings and lastly replace the AVR. You should also test the ohms on the stator, rotor and the two windings going into the AVR. Potentially the winding suppling power to the AVR is bad.

@arthurfiorillo8591

4 жыл бұрын

Thank you, James Condon,@@jcondon1I have not got into it yet, but maybe tomorrow and I will let you know thanks again.

كم سعرها

A cold solder joint. wow

@jcondon1

3 жыл бұрын

Yes need a bigger iron. Not one of my better fixes.

Hi, I have a duromax xp4000s, starts up 1st pull, I plug a 2 inch pump in, produces power for a minute, then does not for like 30 seconds, annoying

I inspected all the things on mine Seams stator is damaged

I have same issue

@The_Happy_Aviation_Enthusiast

3 жыл бұрын

Don’t forget about the generator safety rules: anyone who uses portable gas generators really needs to see this safety reminder. All generator safety rules should be followed carefully. This advice is just to make sure that everyone is aware of all the warnings and it’s just to remind people to be careful using portable generators. Generators can be dangerous if not used carefully. Every year, hundreds of people die or get injured when using portable generators due to carbon monoxide poisoning and electrocution. Make sure you are using your generator carefully and keeping others safe as well. There is something very serious that everyone should always be aware of when using generators. Some people do run their generator indoors which is not safe and that increases the risk of carbon monoxide poisoning which can cause death of family and you. Some people run their generator in wet conditions which can electrocute them. Please remember that you should never run your generator indoors. Remember that carbon monoxide is an odorless and colorless gas that you cannot see or smell. Carbon monoxide is a silent killer. Keep that in mind. Make sure your generator is 15-20 feet away from your house and away from doors, windows, and vents. Never use your generator in your porch too. Having a carbon monoxide detector is very important against generator safety. Some people also allow children to go near the portable generator which could pose risks. We need to keep an eye on our children making sure that they are not near the portable generator so they won’t get electrocuted or burned by the generator which is dangerous. A locking enclosure also keeps kids safe. A generator shed might look like a tempting place to explore, or take cover during a game of hide and seek, but a generator is a dangerous piece of equipment that can cause injury. It says on the manual that we should also keep children away at all times from the portable generator to avoid injuries. Please do not allow a child or unqualified people to operate the portable generator. Just because some manuals missed what should be listed doesn’t mean it’s safe to do. Always follow the generator safety rules when using portable generators. Generators pose electrical risks. If you need to use your generator during wet weather, you need a generator tent to protect your generator from getting wet. Don’t let your generator get wet. Keep your generator dry and before using your generator, please make sure your hands and your generator is dry. Do not wear loose clothing when operating the generator. Everything that is said on the generator’s operating manual should not be ignored. Never smoke cigarettes near the generator. Please keep flammable things away from the generator. Never overload your generator too. Your generator can catch fire. Never ever try to plug a generator cord into a wall outlet to avoid back feeding. Back feeding your generator is dangerous. Always turn on your generator first before plugging in appliances and shut off the appliances before turning your generator off. Use a heavy duty cord for your generator and the cord should not be worn out. All the instructions should be followed carefully. Never refuel your generator while it’s running. It can cause fire if fuel spills while your generator is hot. You should turn off your generator and let it cool off before refueling it. Having a fire extinguisher next to the generator is also important. This is only a reminder for everyone’s safety of using generators. Make sure your generator is properly grounded. Having a fire extinguisher next to the generator is also important against the safety rules. kzread.info/dash/bejne/e2WetpV6fqi0pqw.html and here is a video more about keeping others safe when using generators and also about our family’s safety. Hope this helps. Thank you.

How and where did you plug in the killawatt meter? Never heard of such a meter but now after seeing this... looks like I should get one for my 16 year old Generac 7550 8000 surge generator. I have only 8 v dc on my charging poles so I ordered 2 rectifiers to replace them. Hope that is it, as all the other voltages are perfect. thanks for a great video. :-)

@jcondon1

4 жыл бұрын

It just plugs into the outlets. They sell it at Home Depot and online at Amazon. A lot of the newer Generacs (8000 watts and below) do not even have a charging system for the battery. Instead they make people plug in a battery charger when storing the generator. The worst part is that it does not maintain the battery so you can only leave it plugged in for about 24 hours at a time.

@JohnSmith-uy7sv

4 жыл бұрын

@@jcondon1 Yes, I've seen them now online at home depot for $40. something but just ordered one from wal mart for $12. something. So with nothing plugged into the kill a watt meter and the meter plugged into the running generator, it shows the hertz an kw with nothing plugged in or no load on that outlet? I'm confused. thanks. Get a better soldering gun. That solder job you did will eventually break again because it was not a solid solder joint. Look for it to go out again in the future. Thanks for showing what the generator and the stator and armature were. :-)

@JohnSmith-uy7sv

4 жыл бұрын

@@jcondon1 that would suck. Glad I have the better unit. Hope there is nothing wrong with the voltage regulator as it is $60. something as the rectifiers were only $14. something a piece and I needed 2... supposedly. I'll let you know.

@jcondon1

4 жыл бұрын

John Smith it will show hertz and volts just with the kill-a-watt plugged into the generator. You can also run up to 15 amps through the Kill-A-Watt meter and it will show the watts. It is good for deterring the load various thing pull. Note, I had a generator recently that the kill-a-watt had issues measuring the hertz accurately. Guessing the power output is dirty. Wish I had an oscilloscope.

@jcondon1

4 жыл бұрын

John Smith and I do need a better soldering gun. Bought that one for electronics. Not powerful enough.

Contact on the rotor happened for some reason! The marks are closer to the engine. I would be checking the engine output bearing.

Just had one with bad diode and no output. Put new bridge and brush assembly, still no output. Tore down , ohm checked everything, OK. The problem was dirty slip rings. But they passed the ohm check assembled. Go figure.

@jcondon1

4 жыл бұрын

Unfortunately a multi-meter only tests ohms at a few volts. Ideally it would at generator voltage level as the results might be different.

THIS IS HOW I FIXED MINE, IN THE CASE OF.... "I CAN'T START MY GENERATOR" It's has been two years since last time it was running, so I started by checking oil level full at gen dipstick (it won't start if low oil because of sensors) then I checked gasoline more than 1\4 tank in the RV (also safety sensors), sparkplug checked for good spark, also checked the manual reset circuit braker ( to be ON) at front motorhome engine compartment for 12v current to the generator to be able to start it, also cleaned the carburetor and even installed new one but same situation, then checked wires and found some has been chewed like gum by rats at the back of starting switch generator panel so I replaced them, at this time the generator started but stay running only by keep pushing the switch on all the time, so then finally I knew it was internal electrical problem from the engine itself, so I took the generator out from my RV to work in my garage, (I did this by myself with some tools and old Mayan tricks ) lol, it's really heavy for one person. I disassemble the unit at my garage and started by removing the cover, then the cooling fan or flywheel unit (it's 2 items in one) until finally I was at the gen rotor and brushes assembly area and this is what I found: one more wire chewed by filthy rats plus the stinky rat nest in the middle of the generator motor coil, I fixed the wire and sanded the commutator copper contacts where the brushes are sitting becouse they were real duty with old urine from the rats, and of course I got rid off the stinky nest, lol!!! Then I assembled everything back together and... bingo it's runing like a champion!!! For this project materials involved was about $60.00 including an aftermarket new carburetor and an harmonic balancer/steering wheel puller (available at any auto parts for $25.00) to pull the aluminum fan out and (flywheel). Just picture this: (Any gasoline engine run smooth if gasoline and DC current aren't interrupted) so following this important principle you'll always find the problem to be fixed. Also if you have a onan microlite 4000 like mine, don't run it for more than a minute without the cover because you'll cook the engine real fast, also keep the eye on the aluminium fan and your fingers after cranking it in case you missing one or two members...just kidding, lol!!! After testing the gen with the help of a gasoline container, a piece of hose and 12v battery, I did put the air cooling assembly back and the rest of components including the cover, then it was ready to be installed at my RV. Once the gen was installed back at my motorhome I started it to be tested for 120v electricity but not before flipping the AC circuit switch (on) at the gen starting control panel (sometimes hiding under or around the panel) to be able to transfer power to my RV GFCI main outlet and electric panel as well, my motorhome it's equipped with GFCI so I reset it and tested for green led light indicating power is ready at my main breakers panel, so I turned my main breaker (on) along the others ones but no power was present at my breaker main switch (faulty main braker) so I flipped it many times, sometimes you can make it work again, mine did work, lol!!! I'm happy because everything works now including the refrigerator for cold drinks and AC for this crazy summer, lol! Later I'll buy me a new main braker, for now this is a resurrected generator story that needed to be shared. If this can help eaven one person to save time and $$$ it'll make me more happy, thanks for reading!

Hey buddy, the issue I’m having with my generator is one of the outlets work but the bottom outlet does not work. What do you suggest?

@jcondon1

7 ай бұрын

Check the 240 volt outlet with a multimeter. If you have 240 then likely the generator head is fine and you have a wiring issue or bad circuit breaker. If no 240, could still be a wiring issue or a bad winding in the stator.

@terrellscaife2411

7 ай бұрын

I have a Generac 4000 XL Are you familiar with that generator?

@jcondon1

7 ай бұрын

@@terrellscaife2411 I have worked on a few, but non with that exact problem.

@terrellscaife2411

7 ай бұрын

I don’t know if you’re willing to give out an email and I can send you a video

@terrellscaife2411

7 ай бұрын

Is there a place I can go for a good electrical breakdown of this unit?

What’s the latest on your Leveler Jack that failed on your motor home? Can you order a new one and fix it yourself?

@jcondon1

2 жыл бұрын

I could, but opted to order a new system and having the dealer complete the install.

How about a generator that dont have brushes and the cap is new and I tryed to flash it

@jcondon1

4 жыл бұрын

I have never worked on a brushless generator. With that said, they are very similar. Inspect the rotor and stator visually. Look for any black or burnt wires. If that checks out do an ohms test on the stator legs. Not sure the exact reading for your generator but would expect a low number around 0.5 ohms. If above an ohm or open circuit, then most likely a stator issue. Another thing to try, with the generator running, measure the voltage out of the outlets. You should get somewhere between 3-10 volts. If you do, that indicates that you have residual magnetism and stator is probably ok, but the rotor is not powering up. The rotor on a brushless has a small exciter winding that acts as the secondary of a transformer producing A/C voltage that then goes through a bridge rectifier (also on the rotor) to send DC power to your rotor turning on the electro magnet. I would suspect a broken wire near the diodes. To verify, most likely you would have to remove the stator and do some continuity and ohm tests to make sure there is no break in the wire. Rotors spin at 3600 rpm. That speed commonly breaks a wire over time.

@raymondgarafano8604

4 жыл бұрын

It still has a wound rotor with rectifiers, with two sets of windings or coils. 1 set of coils gets a.c. and changes to d.c. then sends d.c. to another winding. so u disconnect the rectifiers and flash the winding, then hook up diodes. with some residual field on the rotor. volts get built up in stators main and excitation windings, the capacitor holds a charge so gen builds up volts next time it is used. exciter field coil in stator induces a.v. volts in rotor that get changed to d.c. voltage, making rotor a strong electro-magnet causing much greater voltage , like it is supposed to.

What about the marks on the rotor. There was contact between rotor and stator.

@petersack5074

3 жыл бұрын

yes, poor tolerances on the bearing end-plates, maybe recenter the rotor assembly with long spacers between rotor and stator metal....when centered, tighten up end plate, and pull out the spacers, whatever dimension this gen uses....

have you ever ran wires off the avr output to see the dc voltage on the stater range to keep the ac voltage at 120ish curious what that looks like.

@raymondgarafano8604

3 жыл бұрын

I have, it's a good idea to do when the gen is working under a load . A TroyBilt model 01919 at 5500 watts has around 7.5 volts going to a rectifier bridge on the back of the brush-holder while my Powerhorse 166113 has a 7250 watts continuous and has 5 volts going to the rotor from the curved shape AVR.

My Generator has no power, I tried to change the AVR once is plug the Generator will start vibrating and the sound will be as if it carries a load. What could be the problem?

@jcondon1

3 жыл бұрын

If it sounds like it is under load when no load is applied then the stator insulation has failed and is shorted. No way to fix that other then buying a new generator. You could buy a new stator potentially, but is is usually $300-$1000.

@bennwokeforo8602

3 жыл бұрын

@@jcondon1 thanks

@petersack5074

3 жыл бұрын

@@jcondon1 or, just leave it in the shed, and wait till another one comes your way...salvage the stator and make 1 outta 2 or more....

Pleas my generator stop supply of power what do I do

@jcondon1

4 жыл бұрын

Gloria Nancy usually when they stop making power, it is cheaper and easier to get a new one or used one that works. Sometime they can be fixed by replacing the AVR, brushes or flashing the field.

Where is the circuit breaker located please

@jcondon1

3 жыл бұрын

The circuit breaker is the red on/off switch by the outlets.

What is the drill trick?

@jcondon1

2 жыл бұрын

kzread.info/dash/bejne/anuqrM2uebHVe6Q.html or this kzread.info/dash/bejne/goFsuLqSiLKwhdY.html

But for how long Scotty, HOW LONG???

12:27 wow....another episode of crappy designed rotor. Those engineers should be taught how to wire properly, on something rotating at 3600rpm. Should have those wires better insulated, and run along the rotor axle, to the slip rings, this is junk, the way it is. Aslo, no mechanical connection to the slip rings. Should be looped twice, crimped, then soldered, or even silver soldered. What brand of generator is this, anyway.? To avoid.....thanks for your dedication to saving mother earth, and providing education through dedication, for us, which may require a gen for our dwellings. I got a 9 Kw Powertec for 500 and, runs good. 122 volts no load, and with angle grinder on running, shows 121.3 volts...Hang in there, James

@DubiLLAuntAndre

5 ай бұрын

You know these things are being assembled in Afghanistan or some s-hole where they crap outside and wipe with leaves, right?

Question for you James have you ever ran into any ETQ brand generators and if so have you had anything major go wrong with them

@jcondon1

3 жыл бұрын

I have not picked any up, which is probably a good thing because I only usually buy broken stuff. That said, I have seen them. Just a Honda clone. Probably the same manufacturer used on Predator, Duromax, Champion etc...

@randytorboli

3 жыл бұрын

@@jcondon1 if you do ever pick one up can u make a video on it

So... that was the only problem was the cold/bad solder joint? Should have replaced that main bearing while you had it out.

@jcondon1

4 жыл бұрын

That was the only issue. I should invest in the proper puller for that.

@JohnSmith-uy7sv

4 жыл бұрын

@@jcondon1 You don't need one. Your good. :-)

Not descriptive enough on what parts are what, what they Do, and there readings

@jcondon1

3 жыл бұрын

I have a bunch of other videos that are better. Maybe this one will help kzread.info/dash/bejne/qqaMltKDh7rNoNI.html

why are small generator parts such a challenge to find? when you do the prices are IMO, outrageous. I just bought a Predator 9kw off Marketplace. Runs fine, but makes no power. I pull the end cover to find soot. I note the brushes were dark and dirty. I pulled them out to find the little housing had melted and the carbon shaft was riding on the slip ring at a 45-degree angle. I found a replacement online for 3 bucks. I thought, wow must be a cheap set. I ordered it. Came in and installed it. I must have over-torqued it because it snapped the end right off. The replacement 5-pack should be here tomorrow. We shall see. I have 51 Ohms on the two slip-ring tracks on the rotor. I guess that's okay. The top pair on the stator has 2.1 Ohms. The bottom pair has .8 ohms. This concerns me. I have learned a great deal about the inner workings of small generators simply by watching your channel. Thank you for sharing your work. It's great stuff. Cheers from Louisiana.

Where does your mechanical and electrical ability emanate? Are you an autodidact or formally trained.

@jcondon1

4 жыл бұрын

No formal training, just self taught.

@TheMickeymental

4 жыл бұрын

@@jcondon1 Kudos Dudos.

Glad the rotor was good but that solder job, I don't think it will last too long. It could have been done much better.

@jcondon1

4 жыл бұрын

Raymond Garafano I agree. I do not have much experience soldering or the proper equipment. It is a fairly common problem for that solder joint to break even when done correctly. Will have to invest in the proper equipment next time.

Sir my generator provide a flashlight electricity not a fix light?

@The_Happy_Aviation_Enthusiast

3 жыл бұрын

Don’t forget about the generator safety rules: anyone who uses portable gas generators really needs to see this safety reminder. All generator safety rules should be followed carefully. This advice is just to make sure that everyone is aware of all the warnings and it’s just to remind people to be careful using portable generators. Generators can be dangerous if not used carefully. Every year, hundreds of people die or get injured when using portable generators due to carbon monoxide poisoning and electrocution. Make sure you are using your generator carefully and keeping others safe as well. There is something very serious that everyone should always be aware of when using generators. Some people do run their generator indoors which is not safe and that increases the risk of carbon monoxide poisoning which can cause death of family and you. Some people run their generator in wet conditions which can electrocute them. Please remember that you should never run your generator indoors. Remember that carbon monoxide is an odorless and colorless gas that you cannot see or smell. Carbon monoxide is a silent killer. Keep that in mind. Make sure your generator is 15-20 feet away from your house and away from doors, windows, and vents. Never use your generator in your porch too. Having a carbon monoxide detector is very important against generator safety. Some people also allow children to go near the portable generator which could pose risks. We need to keep an eye on our children making sure that they are not near the portable generator so they won’t get electrocuted or burned by the generator which is dangerous. A locking enclosure also keeps kids safe. A generator shed might look like a tempting place to explore, or take cover during a game of hide and seek, but a generator is a dangerous piece of equipment that can cause injury. It says on the manual that we should also keep children away at all times from the portable generator to avoid injuries. Please do not allow a child or unqualified people to operate the portable generator. Just because some manuals missed what should be listed doesn’t mean it’s safe to do. Always follow the generator safety rules when using portable generators. Generators pose electrical risks. If you need to use your generator during wet weather, you need a generator tent to protect your generator from getting wet. Don’t let your generator get wet. Keep your generator dry and before using your generator, please make sure your hands and your generator is dry. Do not wear loose clothing when operating the generator. Everything that is said on the generator’s operating manual should not be ignored. Never smoke cigarettes near the generator. Please keep flammable things away from the generator. Never overload your generator too. Your generator can catch fire. Never ever try to plug a generator cord into a wall outlet to avoid back feeding. Back feeding your generator is dangerous. Always turn on your generator first before plugging in appliances and shut off the appliances before turning your generator off. Use a heavy duty cord for your generator and the cord should not be worn out. All the instructions should be followed carefully. Never refuel your generator while it’s running. It can cause fire if fuel spills while your generator is hot. You should turn off your generator and let it cool off before refueling it. Having a fire extinguisher next to the generator is also important. This is only a reminder for everyone’s safety of using generators. Make sure your generator is properly grounded. Having a fire extinguisher next to the generator is also important against the safety rules. kzread.info/dash/bejne/e2WetpV6fqi0pqw.html and here is a video more about keeping others safe when using generators and also about our family’s safety. Hope this helps. Thank you.

The one area you lack expertise is in your soldering ability, need to practice clean well and use more flux JMHO

@jcondon1

2 жыл бұрын

No argument there

Nothing obvious? The brushes were running almost off the slip rings.

I have a Briggs & Stratton 5500watt generator starts good but no power on outlets,I've tried to reflash it but nothing

@jcondon1

5 жыл бұрын

keteImporta you will need to test the ohms on the rotor and stator. Rotor should be around 70 ohms and stator around .5

@keteimporta7047

5 жыл бұрын

@@jcondon1 where in the stator & rotor do I check? THANKS for replying.

@keteimporta7047

5 жыл бұрын

stator reads 5 ohms but rotor reads 27-30 ohms

@jcondon1

5 жыл бұрын

keteImporta the stator sounds good. Rotor might be low, but could be normal for your model. You should reach out to the manufacturer and ask for range of acceptable ohm values specific to your model.

@keteimporta7047

5 жыл бұрын

@@jcondon1 ok,when I try to reflash it with a drill or battery it produces power but won't stay with power,there's an led small light that turns on when plugs are on it's on but barely

Why are you working in the dark basically in you garage, power outage and you need a generator

@jcondon1

2 ай бұрын

My early video had no lighting, tripod or quality microphone. The more recent one are much better.

Taryl can help u...

Just advice...as most everything today is solid state electronic..older generators need to be replaced with newer ones with invertor technology .

@The_Happy_Aviation_Enthusiast

3 жыл бұрын

Generator safety rules: anyone who uses portable gas generators really needs to see this safety reminder. All generator safety rules should be followed carefully. This advice is just to make sure that everyone is aware of all the warnings and it’s just to remind people to be careful using portable generators. Generators can be dangerous if not used carefully. Every year, hundreds of people die or get injured when using portable generators due to carbon monoxide poisoning and electrocution. Make sure you are using your generator carefully and keeping others safe as well. There is something very serious that everyone should always be aware of when using generators. Some people do run their generator indoors which is not safe and that increases the risk of carbon monoxide poisoning which can cause death of family and you. Some people run their generator in wet conditions which can electrocute them. Please remember that you should never run your generator indoors. Remember that carbon monoxide is an odorless and colorless gas that you cannot see or smell. Carbon monoxide is a silent killer. Keep that in mind. Make sure your generator is 15-20 feet away from your house and away from doors, windows, and vents. Never use your generator in your porch too. Having a carbon monoxide detector is very important against generator safety. Some people also allow children to go near the portable generator which could pose risks. We need to keep an eye on our children making sure that they are not near the portable generator so they won’t get electrocuted or burned by the generator which is dangerous. A locking enclosure also keeps kids safe. A generator shed might look like a tempting place to explore, or take cover during a game of hide and seek, but a generator is a dangerous piece of equipment that can cause injury. It says on the manual that we should also keep children away at all times from the portable generator to avoid injuries. Please do not allow a child or unqualified people to operate the portable generator. Just because some manuals missed what should be listed doesn’t mean it’s safe to do. Always follow the generator safety rules when using portable generators. Generators pose electrical risks. If you need to use your generator during wet weather, you need a generator tent to protect your generator from getting wet. Don’t let your generator get wet. Keep your generator dry and before using your generator, please make sure your hands and your generator is dry. Do not wear loose clothing when operating the generator. Everything that is said on the generator’s operating manual should not be ignored. Never smoke cigarettes near the generator. Please keep flammable things away from the generator. Never overload your generator too. Your generator can catch fire. Never ever try to plug a generator cord into a wall outlet to avoid back feeding. Back feeding your generator is dangerous. Always turn on your generator first before plugging in appliances and shut off the appliances before turning your generator off. Use a heavy duty cord for your generator and the cord should not be worn out. All the instructions should be followed carefully. Never refuel your generator while it’s running. It can cause fire if fuel spills while your generator is hot. You should turn off your generator and let it cool off before refueling it. Having a fire extinguisher next to the generator is also important. This is only a reminder for everyone’s safety of using generators. Make sure your generator is properly grounded. Having a fire extinguisher next to the generator is also important against the safety rules. kzread.info/dash/bejne/e2WetpV6fqi0pqw.html and here is a video more about keeping others safe when using generators and also about our family’s safety. Hope this helps. Thank you.

What’s the obsession with generators. Just curious.

@The_Happy_Aviation_Enthusiast

3 жыл бұрын

We use generators for having electricity only. Don’t forget about the generator safety rules: anyone who uses portable gas generators really needs to see this safety reminder. All generator safety rules should be followed carefully. This advice is just to make sure that everyone is aware of all the warnings and it’s just to remind people to be careful using portable generators. Generators can be dangerous if not used carefully. Every year, hundreds of people die or get injured when using portable generators due to carbon monoxide poisoning and electrocution. Make sure you are using your generator carefully and keeping others safe as well. There is something very serious that everyone should always be aware of when using generators. Some people do run their generator indoors which is not safe and that increases the risk of carbon monoxide poisoning which can cause death of family and you. Some people run their generator in wet conditions which can electrocute them. Please remember that you should never run your generator indoors. Remember that carbon monoxide is an odorless and colorless gas that you cannot see or smell. Carbon monoxide is a silent killer. Keep that in mind. Make sure your generator is 15-20 feet away from your house and away from doors, windows, and vents. Never use your generator in your porch too. Having a carbon monoxide detector is very important against generator safety. Some people also allow children to go near the portable generator which could pose risks. We need to keep an eye on our children making sure that they are not near the portable generator so they won’t get electrocuted or burned by the generator which is dangerous. A locking enclosure also keeps kids safe. A generator shed might look like a tempting place to explore, or take cover during a game of hide and seek, but a generator is a dangerous piece of equipment that can cause injury. It says on the manual that we should also keep children away at all times from the portable generator to avoid injuries. Please do not allow a child or unqualified people to operate the portable generator. Just because some manuals missed what should be listed doesn’t mean it’s safe to do. Always follow the generator safety rules when using portable generators. Generators pose electrical risks. If you need to use your generator during wet weather, you need a generator tent to protect your generator from getting wet. Don’t let your generator get wet. Keep your generator dry and before using your generator, please make sure your hands and your generator is dry. Do not wear loose clothing when operating the generator. Everything that is said on the generator’s operating manual should not be ignored. Never smoke cigarettes near the generator. Please keep flammable things away from the generator. Never overload your generator too. Your generator can catch fire. Never ever try to plug a generator cord into a wall outlet to avoid back feeding. Back feeding your generator is dangerous. Always turn on your generator first before plugging in appliances and shut off the appliances before turning your generator off. Use a heavy duty cord for your generator and the cord should not be worn out. All the instructions should be followed carefully. Never refuel your generator while it’s running. It can cause fire if fuel spills while your generator is hot. You should turn off your generator and let it cool off before refueling it. Having a fire extinguisher next to the generator is also important. This is only a reminder for everyone’s safety of using generators. Make sure your generator is properly grounded. Having a fire extinguisher next to the generator is also important against the safety rules. kzread.info/dash/bejne/e2WetpV6fqi0pqw.html and here is a video more about keeping others safe when using generators and also about our family’s safety. Hope this helps. Thank you.

14:00 what happens is you connect the wires wrongly?

@jcondon1

4 жыл бұрын

BeatSmith X worst case you short the stator out and it will quickly overheat and go bad.

@jcondon1

4 жыл бұрын

Also you could potentially wire it up in a way that it puts out 240 volts at the 120v outlets.

@beatsmithx1090

4 жыл бұрын

@@jcondon1 oh. you mean the four wires are for 240v and 120v?

@jcondon1

4 жыл бұрын

BeatSmith X yes. There are two pairs of wires, each 120 volts but 180 degrees out of phase so when one pair is +120, the other is -120.

@beatsmithx1090

4 жыл бұрын

@@jcondon1 oh. I understand

Is there a way I can contact you with some questions? Working on a possible bad statue but I’m not sure it’s the stator.

@impedancenetwork9420

3 жыл бұрын

Did you really think this guy would contact you? This is fucking youtube man! Not your personal service department. I swear.

Can't see what your doing......poor lighting and hands obstructing view! Im Switching to different site!

@beatsmithx1090

4 жыл бұрын

so you're leaving KZread because of a hand and elbow?

@Oldbutschooled

4 жыл бұрын

@@beatsmithx1090 not KZread.....site...........SITE !

Poor recording of video. During the recording the focus ignor

I know everyone is busy but why do this at night. Can't understand