Triumph 650 Motorcycle Engine Disassembly & Rebuild Part 12 - Lowbrow Customs

Автокөліктер мен көлік құралдары

This video is presented by: www.lowbrowcustoms.com
In this installment Todd gives you a step by step guide on how to rebuild your Triumph 650 primary drive. He shows how everything works and what to look for before reassembly. Todd shows what to look for in your clutch basket, clutch center and how to install everything in your primary case.
If you missed Part 1 - • Triumph 650 Motorcycle...
If you missed Part 2 - • Triumph 650 Motorcycle...
If you missed Part 3 - • Triumph 650 Motorcycle...
If you missed part 4 - • Triumph 650 Motorcycle...
If you missed part 5 - • Triumph 650 Motorcycle...
If you missed part 6 - • Triumph 650 Motorcycle...
If you missed part 7 - • Triumph 650 Motorcycle...
If you missed part 8 - • Triumph 650 Motorcycle...
If you missed part 9 - • Triumph 650 Motorcycle...
If you missed part 10 - • Triumph 650 Motorcycle...
If you missed part 11 - • Triumph 650 Motorcycle...
Check out Part 13 - • Triumph 650 Motorcycle...
00:01 - Intro
00:25 - What will we be working on?
01:20 - Looking and inspecting the clutch basket.
02:28 - Looking and Inspecting the clutch center.
05:13 - Installing the seal from the crank case to primary if you forgot to do it.
09:17 - Installing the oil seal in the main drive sprocket cover.
12:04 - Putting silicon sealer, gasket, and installing the main drive sprocket cover.
15:56 - Re-install the stator wire tube.
16:24 - Install the primary shoe and adjuster.
19:30 - Prepare the clutch basket, clutch center, clutch, front sprocket and chain to put on primary in one lump sum.
19:55 - Installing loose 20 roller bearings onto the clutch using grease.
22:04 - Place thrust washer over bearings, then clutch basket over top of clutch.
22:39 - Use a new chain!
23:39 - Installing the clutch center. Also a quick explanation on how to change the clutch center rubbers.
26:38 - Installing key on the main shaft.
28:04 - Installing the whole lump sum by sliding on the main shaft and crank shaft.
29:10 - Installing the main shaft washer and nut securing the clutch center/basket.
32:25 - Torque the main shaft nut.
32:50 - Is it ok to have a little wobble in the clutch basket after it has been torqued down?
33:26 - What to look for on a clutch pushrod, what's bad and whats good.
34:57 - Installing the clutch pushrod
35:20 - Installing the Stator studs that go into the case.
38:24 - Install the fat washer to space the rotor and square rotor key that goes on the crankshaft.
40:35 - It's cold in the garage... Installing clutch plates in. What does a worn out one look like?
42:11 - Installing the pressure plate.
46:00 - What does truing your pressure plate mean?
47:37 - Installing rotor and stator
48:50 - Uh Oh... my brand new rotor isn't fitting on the crankshaft!
53:21 - Install the lock tab and center nut to secure the rotor to the crankshaft.
53:56 - Torque the nut and bend the lock tab over.
56:28 - Installing the stator.
01:02:05 - Check clearance of the stator to rotor.
01:05:00 - Till next time WOOOoo!
"Royal Treatment"
"Raggae Music A Run De Place"
Composed by: Vernon Maytone

Пікірлер: 57

  • @fredhatfield5863
    @fredhatfield58633 жыл бұрын

    Have been watching these video's now for 2 days solid been keeping me sane through lockdown UK . Ace work .

  • @mountainrager
    @mountainrager Жыл бұрын

    Todd’s the man!

  • @daveco1270
    @daveco12702 жыл бұрын

    I just put a new stator and rotor on my 64 TR6. This video was very helpful, I've watched a few times now. I picked up a 15 dollar 2 arm puller from my local auto parts store. I don't think I could've gotten the rotor off with out it. It made the job very easy. Can't wait to fire her up tomorrow and see if the new parts are working. Since I was putting a new rotor on stator on the bike I decided to upgraded to 12 volts and put on an electronic ignition on. Finger crossed I did everything correctly. : )

  • @TYMWLTL
    @TYMWLTL2 жыл бұрын

    So as I was putting my 650 unit back together with the help of your videos and I noticed my rotor was loose on the center steel hub. So I did just order a new rotor and stator from Low Brow. Thanks Todd. your videos are the best.

  • @lowbrowcustoms

    @lowbrowcustoms

    2 жыл бұрын

    Love to hear that and so glad we could help! Appreciate you!

  • @brentpeyton4304
    @brentpeyton43044 жыл бұрын

    Thank you for your teaching, you have two skills, skill to do and skill to teach. I have bought other dvds from low brow,650 and the shovel. Your the best. Details are so important, good man. You are fine engineer! A FOOL WHO HIDES HIS FOLLY IS BETTER THAN WISE ENGINEER THAT HIDES HIS KNOWIEDGE. You are valuable to society.

  • @sylvainvivier7489
    @sylvainvivier74895 жыл бұрын

    Hello your video are perfect I really appreciate to learn from you Best regards from a French guy

  • @maxingham9139
    @maxingham91392 жыл бұрын

    I enjoy this ,I did my 500 about 12 years ago and everything is similar except the trans is a little different. You work fast when the music is turned up!

  • @andrewoodings1174
    @andrewoodings11743 жыл бұрын

    A great help thanks, not many people would give so much knowledge and advice away for free,, ride safe 👍😁

  • @jasonfriend7284
    @jasonfriend72845 жыл бұрын

    Just love it, always learn something new. Changing those clutch centers is super easy with a simple jig using an old steel clutch plate and clutch center.

  • @christophersmith7714
    @christophersmith77145 жыл бұрын

    Thanks Todd, another entertaining and informative video! I got my bearings in the crankcases tonight. My engineering mate Rae Amos of Uxbridge, UK has a hand press and made the job real easy. Tomorrow I pick up my crankshaft from Basset Down Balancing in Hungerford, UK and then I am good to start putting it all back together. Can't wait!

  • @Killjoy357
    @Killjoy3575 жыл бұрын

    F'ing Amazing I just bought a beater hardtail now I can learn about my future while the weather matches the bikes shape. Thank You.

  • @robfrye4664
    @robfrye46645 жыл бұрын

    Hi Todd!Great vids on this project, comes in pretty handy for newbies and especially we old farts with poorly functioning memories! Very excellent info, and thank you very much for taking the time to do this! Presently building the 650 from my '70 Tiger.

  • @kevint8128
    @kevint81285 жыл бұрын

    Really enjoying watching the series, I'm rebuilding my 72 Bonneville here in Birmingham UK. It's great when you get to the stage of assembling with all good clean parts.

  • @markatr6
    @markatr66 ай бұрын

    great instruction, i refer to it OFTEN ! at 25:45, another way to instal clutch center without 'losing' the 3 screws, is to temporarily put on the springs & nuts just tight enough to hold em 'till its all tightened down..thanks todd

  • @knockoutcustoms7477
    @knockoutcustoms74775 жыл бұрын

    If I was waiting on these videos to accually follow along for a rebuild, it would never be done.........but if you bendge watch all of them in a row it's definitely a good how to series. Great job& thank you

  • @stevewalden3814
    @stevewalden38145 жыл бұрын

    I have been enjoying these videos as well. Informative and entertaining!

  • @georgemoskal2098
    @georgemoskal20982 жыл бұрын

    Brilliant

  • @christidmas3995
    @christidmas39955 жыл бұрын

    Just love your videos.You are a great tutor and I like your sense of humour.Have subscribed and would like to know when part 13 is going to be made available.

  • @tzajaczajac
    @tzajaczajac5 жыл бұрын

    Top work👌 videos have all been a great help so far

  • @eddiealvarez5493
    @eddiealvarez54932 жыл бұрын

    LBC, Gr8 stuff, on that rebuild. Keep it coming! 👊

  • @shedbuiltmoto
    @shedbuiltmoto5 жыл бұрын

    Once again excellent job! 👍

  • @johnoleary9317
    @johnoleary93175 жыл бұрын

    Thank you. Followed all videos. Sub'd & Liked. Compliments on professional presentation. Camera work great. Likeable personnality. Loveable engine. Ride safe.

  • @davidcollins8993
    @davidcollins89934 жыл бұрын

    A better way to open the bore of the rotor would be to use a flapper wheel small enough to fit in the hole but still hold the flaps in tension. You'll get a more even and rounder hole.

  • @garycb8592
    @garycb85925 жыл бұрын

    Totally enjoy these videos. And I don't even own a Triumph ! (Have a BSA).

  • @bradb.4570
    @bradb.45705 жыл бұрын

    Please do a 1980 Yamaha XS650 special 2 engine at some point!!! 😁 the whole series, this info is amazing

  • @alfajuj
    @alfajuj10 ай бұрын

    There should be a rubber grommet on the stator wires where they go into the sleeve nut. Otherwise oil will leak out in that area.

  • @MrSantacruzz
    @MrSantacruzz5 жыл бұрын

    Thanks for another great video. Any chance of rebuilding a norton commando engine next?

  • @ericgrossmann1567
    @ericgrossmann15675 жыл бұрын

    My uncle gifted me a 69 Scrambler and I am really interested in your build series. I can’t wait until you tune the bike mine runs but looses power at about 3000-3500 rpm’s I just want to get it running as good as possible. Plus I need to track down the original pipes I have A65 headers on it right now

  • @craiganderson7407
    @craiganderson740710 ай бұрын

    Hi, put the studs through the stator before screwing them into the case.

  • @davidward8682
    @davidward86824 жыл бұрын

    How about a BSA 650 twin A10 rebuild loved the triumph brought back ma ny memories

  • @mikeyo22
    @mikeyo225 жыл бұрын

    Hi Todd. Thanks a bunch some great videos! Quick question about the clutch center nut that I hope will answer - after I torque the clutch basket down to 50 Ft-Lb the center og the clutch does not spin freely. The thrust washer is with specs so I can not figure out what is “holding” it and keeping it from spinning. Any advice?

  • @AskingForAFriend
    @AskingForAFriend Жыл бұрын

    Great video but i'm just curious as to why you did not install the brass push rod bushing on the main shaft? It's missing. Would be cool to see the installation method. You can see @29:06

  • @kentsparrow8479
    @kentsparrow84793 ай бұрын

    I truly appreciate your videos. Do you think installing the seal with "spring out" would allow crankcase pressure to enter the primary ? my son has a 67 650 and has a chronic primary leak at the clutch sprocket seal. we have tried everything, even replacing the transmission shaft. oddly, the previous owner had a hole drilled in his top primary filler plug (as a vent). that makes me think crankcase pressure was entering the primary through that crankshaft seal. thanks Kent from Indiana

  • @chevafootbrave7875
    @chevafootbrave78752 жыл бұрын

    I want my doctor to be a race car driver. That way, if he doesn't come back from the races, I know I didn't need the operation

  • @dottorg7721
    @dottorg77215 жыл бұрын

    😂 love the reggae music on the background. How can I get in touch with you?

  • @SWISHERTV
    @SWISHERTV5 жыл бұрын

    Judging by the length of this mans mane, I conclude that I would let him work on any of my bikes lol

  • @rayl9335
    @rayl93353 жыл бұрын

    great videos! wil use when diving deep into my 1968 t120. one question. how do you keep clutch hub/basket roller bearings in place when disassembly and assembly?

  • @brockritchie6573

    @brockritchie6573

    Жыл бұрын

    Pull the hub with the basket, install with grease

  • @bobkelly2447
    @bobkelly24472 жыл бұрын

    Todd.... didn't you assemble the clutch plates wrong ? according to my manual on my 1977 Bonneville 750 it says steel plate goes in first then the friction plate then steel plate etc,etc. I say this because at the end of your stack of clutch plates you ended up with a steel plate facing the steel pressure plate, and it should be a friction plate there not steel ! please correct me if I am wrong ...as my triumph is assembled like I said steel plate, then friction plate etc and I wound up with a friction plate against the pressure plate.... .... thanks for your videos ! keep up the good work !

  • @stevekwall925
    @stevekwall9252 жыл бұрын

    What size socket is used to tighten the clutch center nut ?

  • @soldtobediers
    @soldtobediers5 жыл бұрын

    ''Barbie Stairs'' Tickled shit out of me Todd... Wife up & left her jigsaw puzzle table, just to see how they was being abused. Bless her Idaho sugar beet homesteadin' heart; she had no time from the field, let alone the funds for hardly any dolls period. Made it up with a vengence though, reckon to date, she owns damn near every one of 'em ever made & their asphyxiant baggages to boot. Don't pretend to know all their names... but i'm pretty damn sure they all know mine as ''Oh Him, That Biker!''. Obligements for bringin' to bear all them parts & particulars that are goin' on while plowin' down the road on mine. -DU69160 21119

  • @robfrye4664
    @robfrye46645 жыл бұрын

    The rotor nut is torqued to 30 ft.lb. and not 50. I believe you mistakenly looked at the number for the clutch nut which is 50ft.lb.

  • @garyhenstridge6232
    @garyhenstridge62322 жыл бұрын

    You forgot to put the oil seal over the stator wire going out through the engine?

  • @leaflee2066
    @leaflee20662 жыл бұрын

    At 26:20 has a sheep wandered in?

  • @johnmalone9853
    @johnmalone98532 жыл бұрын

    I went to adjust my T120V clutch nut and the screw is seized into the nut, so as the clutch is working I just tightened it back up and adjusted it at the handlebars. What’s bothering me is that when tightening, it felt like the clutch centre nut was on the verge of stripping. I don’t know if that is replaceable or a new pressure plate? Or would a needle roller conversion be a better option? Thanks

  • @lowbrowcustoms

    @lowbrowcustoms

    2 жыл бұрын

    give todd a call 1800-935-5050 probably be easier to help over the phone.

  • @dry509
    @dry5093 жыл бұрын

    What year is the 650?

  • @Jlwweb
    @Jlwweb4 жыл бұрын

    Why red loctite instead of blue? Another engine rebuild would be needed in the future.

  • @brianminkc
    @brianminkc3 жыл бұрын

    They say he has done lots of short strokes by hand

  • @mprime6807
    @mprime68072 жыл бұрын

    I've been told to soak the friction plates in fresh oil prior to installing them. Anyone else?

  • @davidrsmith2417

    @davidrsmith2417

    2 жыл бұрын

    Yes, that's the right procedure. I have a '69 Bonneville purchased new and I have used many different primary oils. Triumph recommended "20W" (no API or other description). This low viscosity oil spec allows the spinning chain and clutch sprocket to to pickup, then sling/splash off oil which is collected in the small oil reserve feature molded into the topmost part of the cast aluminum alloy primary case and cover. This small oil reservoir has a drain hole that gravity-feeds a short piece of oil tubing that should to be fitted so that oil drips onto the rearmost portion of the teeth of the duplex front sprocket just before they contact the chain. Primary Oil: I'm now (in 2021) using Amsoil 10W-30 Metric Motorcycle Oil which has no friction modifiers (like regular automotive oils) but it has been specially formulated for lubrication of wet clutches in motorcycles. Amsoil states that this special oil will provide ideal friction characteristics and promote long term durability of wet clutches. It will not harm rubber seals nor cause seals to leak.

  • @johnnybgoode5598
    @johnnybgoode5598 Жыл бұрын

    Hey Todd, wanna sell the bobber?

  • @1stautorepair
    @1stautorepair4 жыл бұрын

    Put a scoche more in da blunt man

  • @fagen2222
    @fagen22225 жыл бұрын

    People moan but they must be watching as well ? Handy man can pick some thing up

  • @tandem8
    @tandem83 жыл бұрын

    Motor? No Engine!

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