Thanks! Such a well done documentary video, I'm amazed at the craftsmans cleanliness and pride in his work. The machinery is simply amazing likely all tooled by hand without the use of CAD and built to perfect tolerances. I'm from the US and have noticed comments about his safety, I hope to add this craftsman is healthy and still has all of his fingers and toes plus works smart every day and obviously has great pride in his work, I noticed a comment on "wow who uses so many screws" my answer is every one who manufactures anything uses countless screws and fasteners in manufacturing daily, And during the logistic sweep the last few years entire manufacturing lines can be crippled by the lack of small products just like this gentleman creates. May I wish this gentleman health and wealth and thank you for sharing his stroy!!

@processx

Жыл бұрын

Thanks for the long reply. It was a good experience for us as well, and I will continue to upload videos to convey this story in more detail to everyone.

@EVA1LKR-0nm880B-Type

Жыл бұрын

⛪

@gilzor9376

Жыл бұрын

Did you seriously count all 10 toes?

@Ruckus_Longhorn

Жыл бұрын

Amazing

@josecegarra2057

Жыл бұрын

@@processx ¡Asombroso, un sólo trabajador!

有限会社浅井製作所のものです。良い動画をありがとうございましたｍ(_ _)ｍ

@bikkymouse1

Жыл бұрын

素晴らしい技術に感動しました！✨✨✨

日本のネジとかボルト類は良い。

The humble little screw! The most fascinating part of this is the people that designed each and every machine and then the tool makers that made the machine and then the dedication of the operator. Well done.😀😀

@pauleohl

Жыл бұрын

Would not be surprised if the very machinery we see was making screws for the Japanese military during WWII.

@AemondTomahawk

Жыл бұрын

Humble little screw, that holds our world together..

無駄が無い動き、思わず見入ってしまいました。

I have at least 50 different types of screws in my truck for my construction business.... after this video im gonna be carrying some gratitude in my heart for the manufacturing engineers and metallurgists who make it happen....

Amazing, one person running that entire shop making millions of screws each day. It is not a glamorous shop, but the job gets done. My respect sir.

Excelente 👏 👏 👏 Soy un admirador de la tecnología Japonesa, sobre todo su mano de obra y más que todo su dedicación al trabajo. Excelente video, gracias por hacerlp llegar hasta mi. saludos desde Santo Domingo en República Dominicana 🇩🇴

Such a simple thing in life, but so mesmerising to watch. Thank you for sharing 🙏🇦🇺

One Man Band! My God!! Only one man doing entire work of the fabrication shop and completing with perfection!!! Sir, great respect to you! 🙏🙏🙏

@subramanians4504

Жыл бұрын

Hard work will never go unrewarded, 👍👍❤️❤️

@johnr5252

Жыл бұрын

I’m sure there were others but management figured out a way to take advantage of this man and work him to death. Why have three people, when you can do the job with one who is happy making $1.00 per hour. Thanks China.

@thebigitchy

Жыл бұрын

It’s a classic problem. He probably doesn’t have any kids who want to learn or take over the business. A town near where I live (even more in the boonies of Japan) has a program that pairs mom and pop businesses with young people who want to learn that business. In that way, the business will continue after the previous owners aren’t able to handle the daily operations themselves.

@SonnyDarvishzadeh

Жыл бұрын

he might have only been there to demonstrate since he's the most senior and knows how to do things correct and fast for the video

Having been a machinist watching this is really cool. I would like to meet the people that invented these machines and machine the parts for them

@lordjaashin

Жыл бұрын

majority of these machines were invented in Europe. the design conception and creativity is all from white people

@skabbymuff111

Жыл бұрын

Exactly this, who invents these insane machines!?

@gummel82

Жыл бұрын

@@skabbymuff111 Machine engineers probably? Ever heard of them?

@reyesmike46

Ай бұрын

Those machines were invented in USA =Hi Pro, National, sagma I’m retired,worked over 35 years in the fastener Industry on the header Department.

わぁお❣️まさかのパチンコ、パチスロ台のビスやネジに使われている物だとは。まさか此処でプロのベテラン職人によって製造されていたとは。感無量です😆 当方、以前は大都技研や三共メーカーの台を加工していましたが数年前から中古台の加工業をしておりこのネジは山盛り一杯所有していますが勿体無いので保管していますよ😂 いざと言う時には非常に重宝します。 生産者のお顔が見れました事、ここにお礼を申し上げます😊💕💖 やはり、モノづくりは奥深いもので楽しいですね。

Absolute respect for this man. Thanks for sharing his experience.

Notice how this respected man's shoes are polished. Accuracy in everything. Best regards from Russia.🙏

@jamesplotkin4674

Жыл бұрын

Look closely and notice his shoes have shine from the oil.

とても分かりやすく、素晴らしい動画だと思いました。勉強にもなります。ありがとうございました。

Самого процесса изготовления не видно, можно было замедленно и крупным планом, было бы интереснее

@GrrrRu

Жыл бұрын

А всё равно не видно было бы)

@danielaversa1613

Жыл бұрын

Si sería interesante ver cómo se le hace el roscado al tornillo.

@vitaliy.p2279

Жыл бұрын

Это технический секрет фирмы)

@danielaversa1613

Жыл бұрын

@@vitaliy.p2279 Cuál es tu idioma ?

@vitaliy.p2279

Жыл бұрын

@@danielaversa1613 гуглпереводчика нету, так бы ответил, а по испански я не разумею...

Esse senho trabalha sozinho? Parabéns senhor. Deus te dê muita saúde e muitos anos de vida. Falo desde o Brasil. Um abraço.

That’s incredible that he does all this in that small shop, kudos for all the hard work you’ve been over the years

Being Japanese, you know they are quality screws, made from quality steel that are consistent and reliable. Good work guys.

@JP-cy1lw

Жыл бұрын

Agree. Japanese and Korean quality is tops and will be joined by China very soon, if not already there. EU engineering is overrated just like their cars, as proven by all the independent surveys. JDPowers in at least one report puts BMW, Audi and Land Rover as bottom three; Hyundai, Kia, Suzuki are tops in the same survey for customer satisfaction and reliability. As they say in Oz and NZ: " Only Poms and Fools buy European Brands".

@dghtr79_36

Жыл бұрын

@@JP-cy1lw mate, toyotas rot just as well if not worse than vw or bmw, it is all the same basically, throw away cars, for last 20 years or so

@4Runner123

Жыл бұрын

@@dghtr79_36 every Japanese car I’ve owned change fluids regularly never any issues. BMW my wife loves a whole bunch of recalls ends up costing a few thousand dollars on a consistent bases. Never again. I love old American cars and trucks but most of the new stuff not very reliable. Kia and Hyundai don’t seem to stand by there products engines blowing up etc…. Japanese make great products!!! Germany also I just wouldn’t buy their cars. And to finish the list absolutely would not buy any car made in UK

@johnsamu

Жыл бұрын

@@JP-cy1lw This video is a bad example of "Japanese quality" because this is a small factory with ancient machines. It's comparable with old factories in the UK from the forties.

@racekrasser7869

Жыл бұрын

@@johnsamu doesn't matter how old they are if they're still getting a good job done, no reason to re-engineer something that's working so well as is.

My family was in the fastener importing and wholesale industry in the US for many years. It's really interesting to see how these screws are produced. I'd never have imagined that some of the screws might be produced in such a small shop.

Ông ấy đã lớn tuổi nhưng rất khỏe mạnh. Quần quật làm cả ngày cho mọi vị trí. Tôi khâm phục . Sức mạnh của nước Nhật đến từ những con người như ông. Chúc ông nhiều sức khỏe và thành công.

Aku tak mampu berkata-kata lagi selain..LUAR BIASA PROSES PEMBUATAN BAUT SECARA MASAL INI. Video yg membuka mataku bahwa sesuatu yg cepat dan presisi dibuat oleh manusia. Bukan oleh mesin. Karena manusialah yg menciptakan mesin ini. Salam hormat ⚘🙏🇮🇩

I love how they use the old mechanical-style machines. Lots of fun to watch.

鉄は国家なり、日本の製造業の源ですね。

下町のこういう工場って生産性が合わず大変だろうな。だけど日本の下町の製品精度や技術は素晴らしいのでなんとか生き抜いてもらいたいと思う。

@truth1472

Жыл бұрын

아까운 기술이 사라지지 않기를 기원합니다.

@bertiewooster3326

Жыл бұрын

Agreed if the factory dies China will take it over.

@tkzyour8889

Жыл бұрын

採算が合わずね

@rm4431

Жыл бұрын

ネジ工場で働いてるので分かりますがこれはめっちゃ楽です 理由を述べると長くなりますし働いてる人にしか理解出来ないので言いませんが、

@user-gk5nl2bm4x

Жыл бұрын

これが楽な方とかほんと終わってるよな…

動画の配信を、ありがとうございます。

I ran screw machines of a different type for 25 years. ( Davenports). Its a dirty, smelly, loud job that requires brains, strength and stamina, and to see this guy doing all the work? Wow, my hat is off to him.

@paulthomson2375

Жыл бұрын

So did I! Everything from 00 Browne & Sharpe to Acme Gridley multis for SKF bearings.I think they do things differently nowadays. Good to hear from a fellow machinist.

@user-si8pb6dr8i

Жыл бұрын

👍🏻👍🏻👍🏻

@peterCheater

Жыл бұрын

I always say, the old cam machinists were better machinists than us CNC Screw Machinist today. Glad I don't have to do timing on the cams. But man, do you guys have the most brilliant ideas for tooling. All of which are being used on our CNC today.

@paulthomson2375

Жыл бұрын

@@peterCheater Don’t know about that Peter, but thanks for the comment.

@frostbite1991

Жыл бұрын

Been working on and running those types of headers for years. I like em. Fun to diagnose and repair.

Всё гениальное просто !!! 👍👍👍👍👍👍

It would be more interesting to see more detail on how a screw is made, also with slow motion.

@qpr543

Жыл бұрын

Yes, & in close up.

@joaquimpipa4842

Жыл бұрын

The machines looked like SDDP (single die double punch) simple machine, 1st punch cones the head, 2nd punch finishes the head, die ok pin kicks it down the chute, my guess, they are late 1960s , early 1070s, maybe 125ppm.

@jeffbelter768

Жыл бұрын

The best way to understand process is by animation. That way you can see the way the machine forms the material.

What a physically challenging job for not a spry worker. He really takes pride in his work. I hope he can subsist from such a job

@hfarthingt

Жыл бұрын

He’s the average age of worker in Japan

@philc2729

Жыл бұрын

@@hfarthingt Yes, I've heard there are far more centenarians in Japan than in any other country. Long life attributed to healthy non-glutenous diet.

El proceso es simplemente grandioso, los que diseñan las máquinas en verdad son unos genios de la mecánica trabaje casi 40 años en la industria metal mecánica y de ensamble , eso es algo que le da a un país un plus enorme para ser de primer nivel.

¡Asombroso, un sólo trabajador!

Лайк 👍👍👍👍👍👍

I love to see old machines at work and this is fantastic thank you for the excellent video

Japan is known for making very well made precision tools. Japanese made tooling usually goes at a high premium.

Isso é incrível.

この機械を作った人も凄い😂

That was a really well-made video of the interesting process of making screws. Photography was first class and the explaining of each step very well-organized. Much better than any other of this type of video I have watched. Well-done! 😊

なんて素敵なの ！

Los diseñadores de estás máquinas son unos genios. Preciosas máquinas.

Made in Japan most good quality in the world, leading manufacturer, must give to Japan.

Made in japan 👍

So much could go horribly wrong if not for the expertise and concentration every second of every day.Respect and best wishes for this champion.

💪♥️โชคดีมีความสุขนะครับพี่🤟💴

Tremendous amount of perfection. Thankyou for the inspiring video. 👍

The skill that he has to produce the screws is only part of the story. The skill you don't see in this vidio is the skill to repair these machines. You can't just get on the phone and order new parts when they break you have to fabricate them. Watching him work you can tell he has been doing this a very long time.

@gilzor9376

Жыл бұрын

. . . and those machines are older than he is!

Sensacional. Nunca vi isto antes na minha vida. O senhor está de parabéns. Deus te ilumine e te dê muita saúde. Abraço deste amigo desde o Brasil.

@luizwander8429

Жыл бұрын

Lindo esse trabalho

Wow... !!! My best friend, Great Good... !!! I wish you every day of your development.

Wonderful screw making machines all work by one man only,we had screw factory, Hats off to inventor of machine, tool makers etc.I love to see more of such machines.But not easy to run, require all technical knowledge 🙏🙏

@williamsullivan3337

Жыл бұрын

I believe the machines are quite old. I grew up in Detroit and recall many similar automobile fastener making machines which did a similar process but without flywheels and were enclosed. But having 100% of the machines operating at once is in itself a feat.

I love to watch these kind of videos. I used to be a ceiling fixer. We used those screws for fixing metal to metal

So awesome to see all those machines so engineered 👏👏👏

I enjoyed this quite a lot. Thanks for sharing ☺️

Ja ja ...que bonitos tornillos...muy útiles. Costa Rica.

Made in japan.... The Best quality in the world at all products!!!

私はトルコ人で、日本と日本人を愛しています。私たちの文化はほとんど同じです。日本人は非常に知的で、勤勉で好戦的な人々であり、敬意を表しています。

Love those beautiful old machines.

Fantástico!!👍👏😎🇧🇷

Great video! If machines like this were not made, designed and built then the option is as follows. Stone age driving Fred Flinstones car along with many other things most take for granted. John, Australia.

This factory is "old fashion" and I am surprised that it still exists in Japan.

@charleshaggard4341

Жыл бұрын

I would be interesting to know the age of the machines.

@WilliamPayneNZ

Жыл бұрын

There are lots of small time operations like this in Japan. I have watched videos where there are whole streets in places like Tokyo that are filled with little family owned shops making parts for the bigger companies.

@gswoo4426

Жыл бұрын

@@charleshaggard4341 1945. after the second world war.

I feel like their factories are just better put together your truly looks better I admire how clean they keep their workshops

Informative👍👍👍 . Thanks for sharing. Be safe 🇨🇦

나사산 가공하는 모습을 쉽게 볼수 없어 아쉽지만 전체적인 제작과정을 잘 담으신것 같습니다

تكنولوجيا رائعه

Asombroso trabajo felicitaciones

Excellent! Love watching machinery like this 😎👍

It'd be cool to see an animation of what is happening inside the machine. I can't really tell what is happening this way. Cool video though

Al ver esto, me preguntó el desarrollo del cerebro humano a través de miles de años y llegar a crear estás máquinas, muy impresionante.

Those old machines are so cool.

Good job with matching music. It's useful to look at.

The video would be improved by showing individual fasteners at each stage of production.

Nice video but it would even be nicer if you had shown something of the actual process too.

That's wonderful.

何時もありがたく使わせていただいております

I love yuo.... Japón 🇯🇵 !...

노하우가 필요한 일이군요!

Amazing process

I love the sounds of these machines

That was mesmerizing.

JAN PAN NUMBER ONE.

Excelente. Felicitaciones desde Paraguay.

Fascinating.

Anche in Italia le producevano così... 50 anni fa!!

@rscaht

Жыл бұрын

Da ragazzino erano stato da un amico che produceva viti , era proprio così ! Il papà, il padrone era proprio come questo signore.

Познавательно, информативно

Espectacular sin palabras Exitos

ぱっと見でも結構効率化できそうなところがありますね。

From time to time, everyone needs a good screw… 😂

Слава трудолюбивому японскому народу.

@Balta454

Жыл бұрын

Охрана труда и безопасность не сильно высоком уровне, и ручного труда многовато.

@arseniyseleznovveroboj1571

Жыл бұрын

@@Balta454 согласен, чего стоят открытые маховики..

@arseniyseleznovveroboj1571

Жыл бұрын

Самое бестолковое: пересыпание с мешалки в поддон на пол, затем поднятие поддона и высыпание в центрифугу. Нарушение правил засовывает руки в крутящуюся центрифугу (есть инструмент "тяга", который легко выровняет метизы).

@Man_ro

Жыл бұрын

@@Balta454 Зато производство конкурентоспособное. В России такое не возможно. У нас что бы это все работало, нужен еще главный инженер, технолог, мастер, начальник ОТК, контроллер ОТК, инженер по технике безопасности, слесарь по настройке оборудования и конечно же пожарный.

Thank you! Was a very nicely detailed video that did not have st-pid music completely edited over the original audio. We could still hear the actual sounds of the machinery, processes, etc

Very crowded but very clean! Safety over looks!

Tuyệt vời

It's fascinating to see what seems to be very archaic machinery in Japan, a country with a reputation for bang up to date processes.

@stargazer7644

Жыл бұрын

Archaic? How else do you think screws are made?

@simongee8928

Жыл бұрын

@@stargazer7644 Er, computer controlled machinery - ? 🤔

@stargazer7644

Жыл бұрын

@@simongee8928 Why do you need computer controlled machinery to stamp a screw? The vast majority of everything that has ever been built was not done on a CNC machine.

@fuzzfacelogic789

Жыл бұрын

In Japan a lot of high grade work is carried out in back lanes.

Great innovators are the Japanese 👌👌👏👏

I think the process is always interesting. I enjoyed the process in the new field. thanks for the good video

@processx

Жыл бұрын

Thank you for watching!

Sometimes I wonder how possibly you can sell so many screws. 400,000 per day is 146 millions per year. It's an incredible number, if you think how many other factories are in the world doing the same screw.

@laverdajota8089

Жыл бұрын

When I left school, I went into engineering and we had a small machine that was called a Nut former , When doing small brass nuts , it could churn them out at 700 a minute, even the big nut formers could produce 350 a min

@andyharpist2938

Жыл бұрын

I broke a screw today . It wobbled and then sheared off. Maybe you can send me another one.

Во первых не винты, это шурупы саморезы. И 400000 это на одном станке. Там далее другие станки в цехе вижу и другие размеры.

@user-sq3wz5tj5h

Жыл бұрын

Винты точно также делаются.

very cool fascinates this mechanism in action👍

Great video. Love from Vietnam!

Quite an amazing factory producing fasteners & screws so essential in the modern world. Sad but few younger people in many countries will refuse this type of work, hot heavy or hard many simply aren't interested.

@fudomyoo9762

Жыл бұрын

I’m 28 and worked graveyard shift in an automotive factory in America. I loved the job but the pay wasn’t enough to support a family let alone myself. I refused that type of work nor because it’s hard or hot but because it didn’t pay enough to survive happily

@iandibley8032

Жыл бұрын

@@fudomyoo9762 The U.S. is a bit different, in Australia hundreds of jobs in hospitality, agriculture & manufacturing paying $27 - $40 per hour + overtime going unfilled easy to stay on Government funding till some find a that might suit them. Fudo I hope all goes well for you & your family take care.👍

@fudomyoo9762

Жыл бұрын

@@iandibley8032 I was making 27 USD an hour working Graveyard shift at Tesla as an Equipment technician. I have no wife and children because I’m not rich enough. I couldn’t afford the cars I was building, I could barely dream to buy a crappy house with a 30 year mortgage. I was working 12 hour graveyard shifts 5 days a week.. I’d bleed everyday, the skin on my hands would come off everyday even through cut resistant rubber gloves, we had to endure Covid protocols and supply shortages all while we broke production records. My shift was responsible for breaking the production record and set the tempo for our companies high pace production… they rewarded us WITH A PIZZA PARTY. The pizza was cold and we all sat alone separated by plexi glass. With all the added glass and masks they made us wear because of Covid, people were having heat strokes and passing out on the line. I also have a college degree. The world is simply broken now because of the political and economic realities of Globalism.

They forgot to show how Home Depot takes 4 of these screws and charges us $2.

@procrastinator41

Жыл бұрын

No, these are made in Japan, top quality. The overpriced junk at Hell’s Depot is from China.

@josephastier7421

Жыл бұрын

@@procrastinator41 You aren't kidding. HD sells stuff from Harbor Freight now, they repaint it and add a 33% markup.

Just wonderful 😀