Solid bronze skull mask - Casting a metal facemask - 3d Printing to metal casting - Lost PLA

Тәжірибелік нұсқаулар және стиль

In this video I will make a really cool skull mask designed by artist Zane Rogers. I started by 3d printing it using a plastic called PLA. Next I coated the 3d print in a special ceramic slurry called Suspendaslurry. After that I placed the shell into a kiln and fired it at 1500° F to turn them into a ceramic. I filled the shell with bronze consisting of 92% copper and 8% tin. Once cool I broke off the ceramic shell molds to reveal the casting.
Please consider supporting me on Patreon. www.patreon.com/user?u=58360840 You'll receive access to patron only posts as well as 3d printing files like this one!
Find Zane Rogers work here
www.myminifactory.com/users/D...
/ trajan19901

Пікірлер: 219

  • @user-qf6yt3id3w
    @user-qf6yt3id3w8 ай бұрын

    You can imagine archaeologists digging this up in a 1000+ years and having endless arguments about how it was made. I like the liver of sulphur, polish and varnish to make it look aged.

  • @tahahaider5836

    @tahahaider5836

    8 ай бұрын

    They'll just watch this video

  • @user-qf6yt3id3w

    @user-qf6yt3id3w

    8 ай бұрын

    @@tahahaider5836 There's no way this civilization survives 1000 years without a reboot that takes out KZread videos and probably almost all tech too.

  • @tahahaider5836

    @tahahaider5836

    8 ай бұрын

    @@user-qf6yt3id3w it'll be available in the depths of an archive somewhere

  • @PaulsGarage

    @PaulsGarage

    8 ай бұрын

    I was an archaeologist for about 6 years so I can tell you for certain they will shrug and label it "ritual object". Anything you see labelled ritual object just means the archaeologist doesn't know what it is. 😂

  • @tahahaider5836

    @tahahaider5836

    8 ай бұрын

    @@PaulsGarage hence the generic labeling

  • @erikig
    @erikig8 ай бұрын

    The Robinson villain arch is shaping up nicely 😅

  • @Nobe_Oddy
    @Nobe_Oddy8 ай бұрын

    that came out BEAUTIFUL!!!!! and I LOVE how you use the patina to really highlight the design well at least it will look good as a decoration if you're never able to make it stay on :)

  • @smartengineer2661
    @smartengineer26618 ай бұрын

    Great result! 😍 It may be more practical to use 3D printing with anodizing for your mask. Where before anodizing it is critical to coat the mask with a graphite mixture (for electrical conductivity of the surface).🙂

  • @HagendazPVP
    @HagendazPVP8 ай бұрын

    What an amazing piece, it looks like it should be in some sort of Aztec display at a museum.

  • @andreipendle1778
    @andreipendle17788 ай бұрын

    Simply amazing. You knocked this one out of the park! Also good to see you putting your face out there. Your videos just keep getting better and better.

  • @smithdesignwerx
    @smithdesignwerx8 ай бұрын

    I would add the mask to a helmet i.e. medieval or fantasy helm. BTW love the rapter claw I bought from you, hope to see more of your creations for sale.

  • @00Discourse00

    @00Discourse00

    8 ай бұрын

    Just wrote the same suggestion, scrolled down and read your comment. I was thinkin' a Kabuto with horns would be appropriate.

  • @0l...-
    @0l...-8 ай бұрын

    Incredible! Usually in casting videos you can see the not so pretty details, but here everything is perfect.

  • @bigv6724
    @bigv67248 ай бұрын

    That's freaking awesome and never seen that ceramic casing method before. That brought out so much detail in the mask it's unreal. A thinner mask would help i imagine and keep the current as a shelf queen show piece. If not maybe wearing a sturdy hat or rather helmet and attach your mask piece to that creating a samurai look. I can't wait to see a second attempt with a thinner build so you can actually wear it comfortably. I really hope other melters or casters see this video and try that ceramic modeling method. Some of the content creators make some really cool casting but can't achieve this kind of detail using just the sand.

  • @justinbanks2380
    @justinbanks23808 ай бұрын

    Simply amazing. The processes you use are always fun to watch and learn from, but this one looked simply stunning when you removed from the sand blasting cabinet

  • @brandt-heiss
    @brandt-heiss8 ай бұрын

    That mask is so impressive... 😮 Beautiful.

  • @DaveyBooBoo
    @DaveyBooBoo2 ай бұрын

    Didn’t know about this casting method! Amazing design

  • @PaulsGarage
    @PaulsGarage8 ай бұрын

    Thats so cool! That looks amazing with the liver of sulfer and polish

  • @ElDJReturn
    @ElDJReturn8 ай бұрын

    Very cool, reminds me of Mayan skulls. Also your videos have been getting better! Keep up the good work!

  • @projectdirtbikes
    @projectdirtbikes8 ай бұрын

    That thing looks sick! It'd be funny if you hid the ceramic shell scraps with the design embedded in them near where old native pottery had been found in the past. Probably throw some people for a loop

  • @Druforithe
    @Druforithe8 ай бұрын

    OMG! That is SO beautiful!

  • @Lol_Pig
    @Lol_Pig8 ай бұрын

    Scorpion from MK would be proud!! Very cool

  • @josefmildner7665
    @josefmildner76658 ай бұрын

    Amazing! Such a craftsman 😁 great work!!

  • @slothywoth6128
    @slothywoth61288 ай бұрын

    Great video as always

  • @emailjustinbyrd

    @emailjustinbyrd

    8 ай бұрын

    You haven't even had the time to watch it weirdo.

  • @OwenTietz-rl6bw

    @OwenTietz-rl6bw

    8 ай бұрын

    yup

  • @williamlanphar630
    @williamlanphar6308 ай бұрын

    Beautiful detail.

  • @MeltAbilities
    @MeltAbilities7 ай бұрын

    ‼️BadAss‼️ I ❤️ both your and Zane’s work 🤩

  • @samuele279
    @samuele2798 ай бұрын

    Nice! The shrink is likely due to insufficient metal supply to the piece. Larger gates would ensure your piece has enough metal to draw from when cooling, if the gate solidifies before the piece it’ll shrink on itself

  • @Electric.overload
    @Electric.overload8 ай бұрын

    That glove trick was probably the coolest transition I’ve ever seen👍

  • @LunarburnStudio
    @LunarburnStudio7 ай бұрын

    Fun project, Amazing the difference Fused Silica makes.

  • @markhorvat4430
    @markhorvat44308 ай бұрын

    A ball end or spherical burr would leave you a much smoother surface. The straight burrs are good for removing material quickly, but it’s easy to dig in too much and leave “ridges” near the tip of the tool bit. Just a helpful tip from a fellow friend of the details 👍. Keep it up, I love that when watching your videos, you can really see the evolution of your craft from the first to the last.

  • @zohircherifi5616
    @zohircherifi56168 ай бұрын

    Impressive the mask ended looking like a meseum peace

  • @Kamal_AL-Hinai
    @Kamal_AL-Hinai8 ай бұрын

    First time seeing the face behind all this genius work

  • @kentieber7309
    @kentieber73098 ай бұрын

    it was nice seeing you instead of just hearing your voice. great video and cool project

  • @Skylanders_Fun_Facts
    @Skylanders_Fun_Facts8 ай бұрын

    It looks like one of the masks for Scorpion from Mortal Kombat and I love it

  • @endless130ify
    @endless130ify8 ай бұрын

    Been watching your videos for a while now. It’s nice to see you in the video explaining. Keep up the great work

  • @allenstroud4236
    @allenstroud42368 ай бұрын

    Wow! Thank you for sharing. I learned many things just by watching. Hopefully I can get set up to learn hands on someday.

  • @christopherhurray6115
    @christopherhurray61158 ай бұрын

    Wow, a gorgeous piece of art! Reminds me of the work of H. R. Giger.

  • @un-factory
    @un-factory4 ай бұрын

    Everything from 3D printers to processing is amazing.😊😊😊

  • @Jerimahsts
    @Jerimahsts8 ай бұрын

    That turned out amazing!!!

  • @grifftech
    @grifftech8 ай бұрын

    Zane does amazing 3D models!!

  • @darrinplank
    @darrinplank8 ай бұрын

    Looks great

  • @MrDoItAll956
    @MrDoItAll9565 ай бұрын

    This is freaking amazing I always thought 3d printing was impractical and was only for making toys but you have definitely made me rethink in how I see 3d printing

  • @quixoticjedi942
    @quixoticjedi9428 ай бұрын

    You need to make a matching head/helmet for it, that would make a awesome display piece.

  • @Constantsorrow512
    @Constantsorrow5127 ай бұрын

    Awesome work

  • @Myself55
    @Myself557 ай бұрын

    Looks like a few inspirations from Scorned that one video game…. Very cool

  • @anthonyrigley4402
    @anthonyrigley44028 ай бұрын

    Nice idea for the hand gard when poring

  • @bostitchrider2026
    @bostitchrider20266 ай бұрын

    Wow, very impressive.

  • @luiznogueira1579
    @luiznogueira15798 ай бұрын

    Fantastic work! The mask looks really awesome. Too bad it turned out to be too heavy... Maybe you could make a matching helmet or skullcap to support it?

  • @sketchi7472
    @sketchi74728 ай бұрын

    the design looks very scorn inspired iwl like it gives that like hemo-tech vibe

  • @emeltea33
    @emeltea338 ай бұрын

    Super cool!

  • @bluewinterwolf
    @bluewinterwolf5 ай бұрын

    That looks awesome, you could probably still use those straps and add belt buckles to both on 1 side and just make the fastening pin holes closer together for a better fit, compensating for the weight.

  • @AnonOmis1000
    @AnonOmis10008 ай бұрын

    This would be great for a Scorpion cosplay

  • @apeschwartz
    @apeschwartz8 ай бұрын

    Loved seeing you in the video

  • @Vibraza
    @Vibraza8 ай бұрын

    Amazing!

  • @xenogoku531
    @xenogoku5318 ай бұрын

    Could always attach it to a custom motorcycle helmet, since it wouldn't stay via straps alone. Great work on the details on the bronze, ancient, atlantian looking mask.

  • @peninsulahomerenovations9680
    @peninsulahomerenovations96808 ай бұрын

    wow looks cool

  • @CharlieMetcalf
    @CharlieMetcalf8 ай бұрын

    That is VERY cool

  • @SteveJaeger
    @SteveJaeger8 ай бұрын

    That would make a great halloween mask!

  • @theawesomer
    @theawesomer8 ай бұрын

    Awesome display piece, even if it's not a practical mask.

  • @UKGtrotter2k
    @UKGtrotter2k8 ай бұрын

    Surprised Adam Savage hasn't had you on tested yet, Amazing work.

  • @okbye3933
    @okbye39337 ай бұрын

    Can you speed up the slorry coating by building a smal heating box with a fan? When you dont use wax it wont melt right?

  • @charlieevergreen3514
    @charlieevergreen35145 ай бұрын

    Truly beautiful design, and your work with it really does it justice. Great job. Next mask, you can use a very hollow back, making it like a deformed sheet, for weight, but I don’t know how difficult that would be to cast. If it helps, the prototype could be made using slip casting: a method where liquid clay is poured into a plaster mold, allowed to firm up just on the lining face of the mold before dumping out all the clay that remains liquid. It leaves a very thin shell, with all the detail on the outside, and an inside that seems like an inch of snow on the lawn. It’s similar to your ceramic mold, but on the inside instead of the outside, and done in one pour instead of multiple dips.

  • @lundgrenbronzestudios
    @lundgrenbronzestudios8 ай бұрын

    It would be interesting to see how thin you could make it. The thinner I go the harder it is to fill the entire area before the metal freezes. Especially with a lot of surface area.

  • @Arcticwhir
    @Arcticwhir4 ай бұрын

    so cool

  • @paulmhoward
    @paulmhoward5 ай бұрын

    This is beautiful. Can the liver of sulphur at 6:26 be used with something like painters tape to patina specific portions of brass and copper?

  • @digitizer101
    @digitizer1018 ай бұрын

    Curious where do you get the fused silica? does it come from a big box hardware store or do you have to special order from foundry supplier?

  • @zaxthedestroyer675
    @zaxthedestroyer6755 ай бұрын

    This makes me think of samurai masks. While it is heavy if you created a helmet themed around this mask, you could maybe create some form of hook that attaches to the helmet

  • @user-ko3je5js9c
    @user-ko3je5js9c8 ай бұрын

    Great work! , you got a new subscriber :)

  • @frikkiesmit327
    @frikkiesmit3278 ай бұрын

    Stop it!!! Just stop it!! Noo dont stop. You doing flippen nice!!! Real pro man. Now i remeber why i subbed.

  • @charlesdebarber2997
    @charlesdebarber29978 ай бұрын

    Leather working enthusiast here. You're not far from what you need here. You need veggie tan straps with fabric leather glued on the interior to make it comfortable. One strap needs to be along the lower crown of your head. Regardless, the weight is going to give you a neck ache. However, a better harness will make it work.

  • @sealpiercing8476
    @sealpiercing84768 ай бұрын

    Make it into part of a helmet. That would help with suspension, and a whole helmet with this kind of aesthetic would be so cool. Definitely need to keep the weight down for the remaining pieces if you go that route though.

  • @haighs9900
    @haighs99008 ай бұрын

    this is so cool! have you tried that method where you coat the print in carbon then electrode metal on to it? that would make it lighter

  • @yorkshiremad
    @yorkshiremad8 ай бұрын

    Just a thought, if you fill a large bucket with sand, then pump air in from the bottom, So the sand is Bubbling, it would make coating the mouldings much easier and give an even coat of sand. Great Video

  • @thunderbasilisk1352
    @thunderbasilisk13528 ай бұрын

    Damn that looks gorgeous! Also would a couple of adjustable buckles not work? It doesnt have to be pretty just stable enough to be able to pose without holding it.

  • @wernerpfeifer
    @wernerpfeifer8 ай бұрын

    Grandios!

  • @BLURby84
    @BLURby848 ай бұрын

    An upper piece to go with it might help hold it well and be a great project piece to make.

  • @joepearson9704
    @joepearson97048 ай бұрын

    ALong with the leather straps you have, you should try an overhead strap from the ring holes on each side.

  • @tattooeddragon
    @tattooeddragon8 ай бұрын

    I have this very mask! ( the plastic version ) It was my staple when covid was a thing 😊

  • @numbersabcdefg
    @numbersabcdefg7 ай бұрын

    What type of silica did you replace it with that's better??

  • @DrihunGaming
    @DrihunGaming7 ай бұрын

    you can use a kitchen sieve to pour on the silica faster and more evenly. get one roughly the size of the box and get the full coat needed with only 1 passing per axis rather than several passes per axis. edit after rereading my comment, who cares haha. if it works for him then keep doing what you do

  • @user-fj3yh1ux9z
    @user-fj3yh1ux9z2 ай бұрын

    Do you think having a kiln ramp profile (500f, 700f, 900f, 1500f) for x minutes each would help prevent shell cracking?

  • @kznsq77
    @kznsq777 ай бұрын

    Great work! You should make also a helmet and attach it to this mask.

  • @dilian245
    @dilian2454 ай бұрын

    Hey dude, nice video. I just wanted to ask you about the gloves that you're using? do they have leather in them? Do you know where I can find these?

  • @je-fq7ve
    @je-fq7ve3 ай бұрын

    You need a plaster cast of your face to go between you and the mask. It is not to hard to do. Use plaster bandages use for a broken arm. Start by shaving, put Vaseline on your face, soak plaster bandages and place on face overlapping. You can incorporate any straps into the cast also.

  • @MrHellsing76
    @MrHellsing765 ай бұрын

    I've been considering doing this to work on armor, props, and especially, large resin printed figurines for high detail items, have you ever considered or experimented with resin printed figurines casted in metal?

  • @agentfifteen
    @agentfifteen6 ай бұрын

    Isn’t there a way to cure the coatings faster? Also to completely eliminate air bubbles would it be possible to cure it in a vacuum chamber?

  • @XXCoder
    @XXCoder8 ай бұрын

    You probably could use thick foam pads to space mask away from your face so you can tighten it to hold better on face.

  • @chrischerry2787
    @chrischerry27878 ай бұрын

    That looks really good! Is an electric kiln essential for lost PLA casting? I've built my own small gas furnace but can't find the $$$ for an electric kiln.

  • @geuis
    @geuis8 ай бұрын

    Lovely. Easily my favorite since you did those similar style statues a couple years ago. Have you looked into doing resin printing to get finer detail and no layer lines? I've seen a few other folks on KZread doing it, mainly for jewelry type stuff. I have no personal experience with this product, but there's "Siraya Tech Cast - Castable resin" that other folks have used.

  • @JordanSpaz
    @JordanSpaz6 ай бұрын

    This would make a sick Dying Light 2 mask!

  • @bryrusmi4001
    @bryrusmi40018 ай бұрын

    Suggestion: get either black or red leather in a thin strip. Attach it to the bridge of the nose. And have it go over the crown of your head and glue it to to the top two pieces of your existing straps. It's a slight modification from the original design intent, but it would make it workable and distribute the load.🎭

  • @jimmy88000
    @jimmy880002 ай бұрын

    Hello, I just finished watching all your videos on the subject of foundry. I also aspire to get into this practice. I am looking for a simpler method for making molds, often made with red sand. I noticed that your sand + wallbord joint compound + cement floor, gives excellent results, which is of particular interest to me. Personally. Do you sell your creations? I would like an aluminum or bronze model. In any case, I would like to congratulate you on your remarkable work.

  • @RaminOhebshalom
    @RaminOhebshalom8 ай бұрын

    Bravo

  • @00Discourse00
    @00Discourse008 ай бұрын

    Y'kno' what? Add a Kabuto helm with horns to provide support. I think that would be a fantastic way to expand your repertoire of skills, and ensure that this piece doesn't just sit on a shelf.

  • @henuel906
    @henuel9066 ай бұрын

    Hello, can yuu use the ceramic shell to cast an very detailed bronze sword/Dagger i'm not fan at all of sand casting?? Your videos are very nice! Thx for all the good work.

  • @popcatzoo
    @popcatzoo8 ай бұрын

    is there no sand between the first and second layer?

  • @rachelg552353
    @rachelg5523538 ай бұрын

    WOW 😊

  • @shadowscribe
    @shadowscribe8 ай бұрын

    What if got a helmet to attach it to offset some of the weight?

  • @FunDumb
    @FunDumb8 ай бұрын

    So f'ing cool bro!

  • @Diazjake
    @Diazjake8 ай бұрын

    That’s sick! The next one should have a hinged jaw! 👺

  • @ggbullion
    @ggbullion7 ай бұрын

    Very cool. 1st of all-- subbed. You are great, dude. Even if it didn't turn out EXACTLY as you intended, your stuff shows great craftsmanship. Thanks for giving me a motivation boost to melt & pour some silver as soon as feasible. ❤ You are making some really cool stuff, I know you're likely a bit busy to respond but I'm curious how you got into the method which you use. I, for the most part, pour into shaoes with high-density graphite molds w/ insulated propane furnace. (I'm also kinda broke, but would love to get into more of the kind of stuff you are doing some day.) How did you get into that style of pouring/metalworking? Anyways, we Smithys are total Chads 😉 Respect from Detroit. 😎🇺🇸😎

  • @DragonAtelier
    @DragonAtelier8 ай бұрын

    As I am thinkig - for a bronze mask - it is too heavy to wear - even just for CosPlay of some sort. Either way - how much does it weight?

  • @gloriouslumi

    @gloriouslumi

    8 ай бұрын

    Three pounds, he said. He reduced the thickness of the model considerably, but even that wasn't enough. Keep in mind that gold is twice as dense as bronze, so it can't be that unreasonable. Aluminum would be a much lighter alternative, or even Aluminum Bronze (approx 68% vs 6% density reduction, respectively). As long as it's secured properly, it shouldn't be too bad. Look at industrial respirator masks for ideas of how to hand things from your face lol

  • @DragonAtelier

    @DragonAtelier

    8 ай бұрын

    @@gloriouslumi thnx for the info bout the weight. Regarding the metal choice - it was not needed - I am a metal caster myself 😉😁

  • @beserkergang
    @beserkergang8 ай бұрын

    I wonder if there would be a cheaper way to do this? Say you didn't have a kiln, could you make a wood fired kiln from mud like primitive technology builds? What could you use for the slurry coating?

  • @maxcactus7
    @maxcactus78 ай бұрын

    Archaeologists in 2123 "This mask dates from the pre-Aztec period in the ancient Americas! It is a meticulously crafted piece of art and the only known example of it's kind, made in the infancy of the bronze age in the Western hemisphere. Given it's unique nature and exquisite detail, collectors value this piece in the tens of millions of dollars, if not completely priceless. As such, it will be displayed as one of the crown jewels in the Smithsonian."

  • @raresboghean2974
    @raresboghean29748 ай бұрын

    I hear that you can do that whit plaster as well

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