Scooter CVT Transmission : Full Service Inspection
Автокөліктер мен көлік құралдары
This video shows how to disassemble, inspect, and reassemble the CVT transmission systems popular on motor scooters. This includes the variator, rollers, drive belt, clutch, clutch bell, torque driver, and more. Complete disassembly and reassembly.
This video shows a 1E40QMB / Jog / Minarelli 49cc two-stroke, but the basics apply to a wide range of scooters and some youth ATVs and karts.
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Belt snapping at speed, with no noises, just free revving.
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Пікірлер: 659
Thank you very much for taking the time to make this video. Your work has gone a long way to help give me confidence in working on my scooter.
Best tutorial on CVTs on KZread.Very detailed and helpful.
Thanks for taking the time to do this, theres no manual for my bike and this is better than a manual.
A ridiculously in-depth step by step tutorial. They don't get better than this. Well done and thank you. I managed to do a full clutch service.
very informative. I enjoy how your videos are always formatted in a straightforward easy to understand manner as well. thanks for what you do!
Thanks for this. Brilliant advice, not just on how to take apart, which is what so many do, but explaining to the layman what you need to inspect, and not replace if not necessary, regardless of what the book says.
It's thanks to people like you that make in-depth videos like this full of knowledge that other peeps can fix their scoots. Thanks a bunch, man!
@Farseer1995
4 жыл бұрын
49ccScoot, could I ask a question regarding my scooter? Around 4 years ago I disassembled my Aprilia Sr 50 2000 Air Cooled scoot and left it like that. Around a month ago, I decided to rebuild the engine and hopefully bring it back to its glory days. I am assembling all the parts and watching as many YT vids as possible, but I only have a problem with the starter clutch behind the variator, more specifically, I just have no damn idea if I am supposed to have any washers behind the variator. I have so many parts from when I took my scooter apart that I am trying to figure out where everything goes. In this scooter, you didn't have anything separating the two parts. Would it be dangerous or problematic to the engine if I, say, didn't install anything in between that I was supposed to in the first place? Cheers, mate, your videos are a godsend! I'll let you know when I manage to finish.
Just started to work on a jog, your demo is brill and has covered all aspects of a service. Many thanks keep it up. Paul Allen
Thank you so much for the speedy response. I figured out that it wasn't the fan giving me the grinding sound. I am about to take everything off to inspect. Thank you again. I'm sure I'll be frantically commenting with you very soon. LOL! :)
best video ive seen about cvt services
I've watched a few of you're videos now and they all have really clear and concise information on every part you're working with. Thanks for all the hard work you've put into them.
@49ccscoot
8 жыл бұрын
Thanks!
Thanks for the walk around! Love your builds!
thanks for taking the time to make this video! awesome!
@49ccscoot
10 жыл бұрын
Thanks for taking the time to watch it!
This is good for our customers to know about the servicing.
Awesome! My wife's scooter died, and it turned out to be the drive belt was completely toasted. It was a mess in there, but with this video, I was able to get in, take it all apart, clean things up and get her back on the road! Thanks for sharing!! Respect!
man i learned more in the past 30 mins of watching you than the whole 2 years ive had watching other mechanics working on my scooter. now i am fully confident that i can do these things myself
@49ccscoot
9 жыл бұрын
Thanks! Good luck with your endeavors in repair/maintenance/modifications!
Great simple well explained video to follow and understand, thx for your time!, its not my scooter but it helped me get through without any problems,
THANKS! For ALL of your insight, wisdom, tuts, and vids, Brent!!!!!!!!
Good little tutorial. I've watched three so far and none have done as good a job as you.
Thank you for this video. It helped me service my cvt that has been troubling for a long time
@49ccscoot
6 жыл бұрын
Glad I could help!
Great Finally got my minarelli vertical ac working Thank you
Ok i will definetly give this a try, lots of great suggestions and ideas here i will keep you posted on how well things work out from what you told me to do,thanks a lot you are the man,peace.
what a great video mate! just the info I was looking for. thanks for posting. legend.
most informative one I have found on KZread.
Thank you for your videos. Having spent a little fortune to have someone change the belt after it snapped. You have give me the confidence to DIY it next time. I'm even planning to order a high-speed pulley. :)
@49ccscoot
6 жыл бұрын
Nice! Good luck with it. If you have any trouble, you know where I am here or you can get help from a whole group of us on the 49ccScoot forum.
I used to tear apart my cheap 250cc Chinese scoot to replace variators, belts and inspect the clutch. I now own a Burgman 650. Man, I don't want to even think about the clutch/belt on it. I guess why I purchased the 5 year warranty. Good video for those who may be a little intimidated for doing their own work..
awesome video from start to finish
Amazing video!!!! explains in a good manner how "the whole thing" works :)
Man what a detailed video. This thing is like a school.
@alanalilley3037
3 жыл бұрын
One of the best around easy to follow
Brilliant guide, well explained you really know your stuff!!
Superb informative vid. I followed this and put my malossi variator & spring no probs. Saved me money - thanks
Thanks so much for posting this video! I have a 2007 Baja SC50 with the QJ1P39QMB-3 motor mated with the 1E40QMB Jog/Minarelli CVT that uses 2 stroke CVT parts that look like the ones in this video. The clutch and variator look just like the ones in this video but the CVT cover is different and unique on the Baja. It is a big help to see a CVT that actually looks like mine being shown! It took me awhile to understand why videos showing typical Chinese scooter CVT's were using parts that didn't apply to my scooter. It was even more confusing as Baja also made another version of the SC50 in more recent years that was basically the same scooter as the TaoTao ATM50-A1 and Jonway YY50QT-6 which does use a typical Chinese CVT and has the more common 139QMB motor. QianJiang scooter who made the QJ Baja SC50 as a 4 stroke also makes a 2 stroke motor version that is rebranded and sold under various names. For anyone finding this video and comment that has this Baja SC50 {Keeway Hurricane body style} with the QJ {QianJiang} anomaly engine and 1E40QMB Jog/Minarelli style CVT just remember that it is the variator with the 21mm inner slide bushing and 15 tooth spline that fits the Baja and the 15x12 rollers that fit the variator. I would assume the performance variators and clutch assemblies and springs for the Jog/Minarelli CVT's will work on the Baja too. You can get the stock variator parts and rear clutch assembly and springs here www.scrappydogscooters.com/50CC_2-STROKE_PARTS.html and the hard to find 836-17-30 CVT belt here www.scrappydogscooters.com/Replacement_Parts.html I'm not trying to promote their parts on your video and you can find these parts other places like ebay but anyone with this QJ Baja SC50 will have a hard time finding these parts especially the CVT Belt until they realize it uses the 1E40QMB Jog/Minarelli CVT parts so I'm just trying to help anyone with this scooter. One other thing the engine on the QJ Baja is slightly different but any big bore kit up to 72cc with the 47mm or smaller piston should work. The 80cc big bore kit being called 100cc by many sellers with the 50mm piston won't fit this Baja without enlarging the opening on the case. Also remember the variator rollers that come with some big bore kits are 16x13 and won't fit as the Baja uses the 15x12. The CVT gaskets that come with the kits won't work either. Shared this video to my facebook page Moped and Scooter Lovers too. facebook.com/mopedscooterlovers
@49ccscoot
8 жыл бұрын
+photonrayswaves Good info. They are oddball engines. I'm not sure why they thought it was a good idea. They don't seem to perform much different than the typical 139QMB that's easier/less confusing to get parts for.
A perfect video just what I was looking for thank you.
First class post! Covering every detail, I'm going to attempt this for the first time on my Aprilla mojito 125 cc in the next few days. This video will be right by my side. Excellent tuition, will let you know how I get on.
Ha...Ha...that is the best discription i have ever seen on YT. Verry good job, greetz from Germany.
Your such a amazing instructor!!!
@49ccscoot
2 жыл бұрын
Thank you!
Answered a couple of questions I had, Very helpful thank you..
thank you for the knowledge you give. mine a novice at auto was greatly helped by the knowledge that you provide.
@joegiarto9905
10 жыл бұрын
ini cara memperbaiki cvt motor matik
Nicely done. A lot of good information here.
@49ccscoot
8 жыл бұрын
Thanks.
Very, very thorough and very helpful.
I usually put grease in the grooves where the pins ride and a thin coat on the torque driver in the area between the seals.
this was a solid how-to. good tips and information. thank you.
Good video man... Reminds me of "MMM-HIM... LIKE THE WAY YOU TALK" THANKS FOR SHARING... GOD BLESS
Good video no no BS yackety yack just the stuff you want to know! I love it!,👍❤️
Very comprehensive video. This video ought to be linked by the manufacturers as a service operation or along with their service literature or something.
now it's so clear, thank you.
Nice job, I've used a HF oil filter wrench to hold the variator in place on my 4 strokes. They have one that locks like vice grips too.
Great video. Thanks for sharing!
awesome bro!! thanks for taking your time and making the vid.
Ok Vert I think you are right on the mark I will give it a check and keep you posted how it works out,thanks,peaceout
Thank you...I must have watched twenty videos..non made any sense..untill I watched yours I basically had to extrapolate what I thought . Your good at explaining things.....keep it up
@49ccscoot
Жыл бұрын
Thank you! Glad I could help.
Man this was a good video
Thanks! This video really helps me.
this helped me alot. Thanks :) And the best video iv seen on youtube.
You're the man, thanks for the vid.
I learned a lot in this video.thanks u sir its very clear to me how u explain how to do service your own scooter.
great step by step video very well and clear explanation i dont understand why someone would give this video a thumbs down some people are just to stupid not appreciate a good honest instruction sorry for the french
@49ccscoot
7 жыл бұрын
Thanks!
It is a wonderful, detailed explanation, my friend. excellant. Thanks
Thanks for the info you told me all I needed to know good video guy 👍🍻
You make great videos! Thank you for taking the time to share your knowledge : )
@49ccscoot
7 жыл бұрын
Thank you!
@ejs6097
7 жыл бұрын
Hey bud, is there a need to you lube the ( interior) of the drive boss upon re assembly. I am tearing mine back apart today, and just wanted to clarify. Thank you : )
Thanks for sharing mate Really Helped!
excellent vid.
@49ccscoot
8 жыл бұрын
+Horace Grimsby Thanks!
Awesome video. Thanks
Great video, Thank You.
Great video. Its really helping me with my project... Thanks a lot!
Very well taught thank you
Thanks for this Video, now I know how to reassemble my CVT Components on my 87 Honda Helix. I just need to purchase an electric impact wrench, along with the right sized sockets.
thanks a lot and happy new year
@49ccscoot
8 жыл бұрын
+Denis Charef Ali Happy New Year!
Awesome explanation dude! Thanks a lot it realy helped understanding more how the transmission works!
@49ccscoot
7 жыл бұрын
Thanks. Glad it helped!
Lol 😂 god bless you i watch you from long time be safe and stay home
Excellent job, Thanks!
Great video very helpful thanks
thanks for shareing that.
Awesome!! Thanks
fantastic video thank you very much for sharing
thank you for this . really clear and informative .
@49ccscoot
6 жыл бұрын
Thanks. Glad if it's helpful!
wonderful guide, thanks!
thanks mate, very informative!
Well explained 👍
Excellent video. Hopefully this will help me to service my little Honda SCV 100 Lead
@AndrewSmith-eq8np
3 жыл бұрын
Good video just one thing you put the belt on the wrong way round the arrow's should point to the front
Thanks mate I will recheck again.
i enjoyed this video. Great job.
@49ccscoot
8 жыл бұрын
Thank you.
Thanks for your help, will try those things
Awesome video. Thank you very very much! It is a great help.
Alright, I'll try that. Thank you very much for replying :-)
I think your variator should have 2 holes int he front where you can put something to lock it. The tool is shown in the vid, but you can make one with 2 metal bars and a couple of bolts that will fit into the holes, plus nuts to secure the bolts to the rods. You could also use a strap wrench to try and hold the flywheel on the other side while removing the vari nut. An impact and sockets are good investments though. Those will help with a lot of jobs.
Thank you so much for your help :)
Fantástic video GOD bless you
excellent video
@49ccscoot
9 жыл бұрын
urmom1able Thank you.
extremely helpful regards
Definitely pop the cover and check the belt. I've had belts go just like that with no crazy noises. I put a link to a vid of it happening with a pic of the destroyed belt in the description.
@derekmaxwell8164
2 жыл бұрын
I have a gokart with a gy6 clone and its lugs off the start is this a cvt problem i dont get any rpms till bout 10 15 mph then accelerates great.
@49ccscoot
2 жыл бұрын
@@derekmaxwell8164 Most likely clutch/CVT. Check the whole thing, but pay close attention to the clutch because it's the biggest factor for initial takeoff.
Very helpful video, thank you :) i am restoring an old Honda px-r :)
thank you very much! :-)
Thanks!
3 days from buying a SCOOTER It fails. Brilliant video on what to expect in the transmission. Sorted problem - broke the sheave plate but new one on order. Will put together for the weekend. Thanks.
Good learning video
Dang oh well thank you for your time and Ill go Google that right now. Well thanks again.
I ditch the gasket most of the time, because there's nothing that needs to be sealed in or out for regular use. Sometimes starter setups will be picky with just the small amount that the spacing is off without the gasket though. One thing you can try to keep the gasket in good shape and so you don't have to mess with it is to apply a spray on gasket adhesive to 1 side. Use a thin film of grease on the other. It should stick to the case or cover but let the cover be removed easily.
Thank you
good video