S1E4 Sprinter Van Conversion | Insulation + Floor

Ep.4 BLOG + PRICE BREAKDOWN - www.jazmorton.com/van-conversi...
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I bought 12 sheets of Polyisocyanurate (PIRMAX) insulation from a company called Australian Reflective Insulation. This insulation comes in 1200mm x 2400mm sheets, and in sizes from 20mm all the way up to 100mm thick (I got the 25mm).
I bought some cheap pine timber from Bunnings, and cut this to length to use as my props. I also bought some cheap fence paling to use as something to disperse the pressure evenly when propping it up. The Sika Spray adhesive I used wasn’t amazing to be honest, I’ve heard a 3M spray is much better, nonetheless it worked.
Some pieces did fall down due to not being able to stick because of the slight curve in the roof, so I used the fence paling and packed in between the paling and insulation which really pushed it up hard. Once I spray in the Sika expanding foam, the insulation felt pretty rock hard.
I am still going to pack out the insulation to add extra physical support for longevity, and so it can never ever fall out.
I used 17mm structural plywood for my floor, and put the PIRMAX foam boards underneath as an insulator and a bedding. I used 8mm gauge, 65mm long stainless steel countersunk bolts and screws to secure the floor.
I still have to insulation little cavities in the future but for now I’m leaving that open to be able to run wires and conduit etc.
MATERIALS USED:
25mm (1200 x 2400mm) PIRMAX foam insulation boards
17mm (1200 x 2400mm) structural ply
Sika Spray Adhesive (recommend something stronger)
Sika Boom Expanding Foam
8mm Gauge 65mm long Stainless Steel Bolts
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MUSIC
Song 1 - Places I'd Rather Be (Chill Beat)
Song 2 - The Ocean (Chill Beat)
Song 3 - Memories (Chill Beat)
Song 4 - Travellin' (Chill Beat)
Song 5 - Trees (tumblr)
Artist - Red Shirt Beats
/ redshirtbeats
#vanbuild #vanlife #travelwithjaz

Пікірлер: 224

  • @JaznLori
    @JaznLori6 жыл бұрын

    Really glad I installed the PIR foam, it works really well and keeps the inside warm on cool days and warmer on cold days. Coupled with the window inserts in Ep.14 it works great! I didn't opt for a moisture barrier, so far so great but I live in Australia. Ep.4 BLOG + PRICE BREAKDOWN - www.jazmorton.com/van-conversion/insulation-floor/ Season 1 Van Build - bit.ly/VanBuildS1 Season 2 Van Life - bit.ly/VanLifeS2

  • @freakyflow

    @freakyflow

    5 жыл бұрын

    Looks like great ! Noted this would not work in humid countries And here in Canada a huge amount of water would form in the winter with cold and hot inside However with the same items you had You would need to cut the panels smaller to form between the metal framing And use a chauking gun with a smear of water res, glue. Closed cell foam in the frame gaps and holes flush with the panels and tape to cover and fine gaps making it air tight

  • @vantasticadventure3406

    @vantasticadventure3406

    5 жыл бұрын

    Yeah, this would rust a van out within a year or two along the coast of California. Spray insulation foam (applied correctly to avoid warping the sheetmetal, and not sprayed downward into cavities to avoid blocking weep holes) or Thinsulate are the way to go in humid, damp environments. If someone reading this lives in the a US, you'll need to use one of those two products.

  • @vantasticadventure3406

    @vantasticadventure3406

    5 жыл бұрын

    @@Jj-gi2uv I've had no problems with either, in damp, wet, foggy, coastal San Francisco climate. 👍

  • @vantasticadventure3406
    @vantasticadventure34065 жыл бұрын

    The music is good bro. Better than dead silence. 95% of people watching feel the same way. Keep the music 👍 nice video. Nice work!

  • @JaznLori

    @JaznLori

    5 жыл бұрын

    cheers man

  • @smithy3269
    @smithy32696 жыл бұрын

    The song Travillin in this is amazing, watched 3 mins of this vid about 15times lol.

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Haha thanks man 😀

  • @xxhank
    @xxhank6 жыл бұрын

    These really are excellent videos.....very instructive and the best I've come across so far

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks very much! I'm glad they give you some value, Ep.5 should be out next week, stay tuned!

  • @chronoooos
    @chronoooos7 жыл бұрын

    Hi Jaz, great building, very instructive and clear process. Looking forward for next episodes ! cheers.

  • @JaznLori

    @JaznLori

    7 жыл бұрын

    Thanks Etienne, the next episode is coming out very soon :)

  • @alileehoney7547
    @alileehoney75477 жыл бұрын

    We're hooked! Really looking forward to the next video! Thank you!!

  • @JaznLori

    @JaznLori

    7 жыл бұрын

    Me too can't wait to make it! :D

  • @TopsMiah
    @TopsMiah6 жыл бұрын

    Its coming along awesome keep up the great work.

  • @pqm4889
    @pqm48896 жыл бұрын

    These videos are so zen...there's a real satisfaction in watching every detail come together slowly like a puzzle. Keep up the great video work!

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Haha thanks Phillip, got my Zen on 😊

  • @pqm4889

    @pqm4889

    6 жыл бұрын

    Travel With Jaz it looks like you have the extended length model? Here in the States we have 144” and 170” (inch) wheelbase options. Then you can option a 170” with an additional body length. Is that what you have? I drove one today and took a bunch of measurements for my rough plans. Only problem I foresee is the ceiling height. I have 2 inches between the top of my head and the ceiling ribs, so with paneling installed it’s going to be a tight squeeze! I absolutely dig your shower and toilet setup by the way.

  • @tracykeenan4449
    @tracykeenan44495 жыл бұрын

    Good to see an Aussie doing a van build I’m thinking of doing the same in a few years when I retire look forward to seeing the rest of your videos

  • @user-lu2ec3wj4r
    @user-lu2ec3wj4r4 жыл бұрын

    Great job. Have a good trip. Educational film. Thanks for the pleasure.

  • @safronparis77
    @safronparis777 жыл бұрын

    Luv your videos! They are extremely clear and thorough!! Thanks for sharing your journey😊

  • @JaznLori

    @JaznLori

    7 жыл бұрын

    Thanks very much! I put a lot of effort into trying to communicate clearly, each episode also has a link to a blog post with more in depth information 😊

  • @scyaker9145
    @scyaker91456 жыл бұрын

    Jaz, another great video. Looks like I’ll be watching this one a few times before starting on mine

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Excellent cheers trey!

  • @mikecabana3056
    @mikecabana30566 жыл бұрын

    Good job Jaz , i'm looking to convert a sprinter in few weeks and the way you made it is just perfect. Also, great filming and explanations. Thumbs up :)

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks very much Mike wish you the very best with your van build! 😀👍🏼

  • @frankheadandfriends5911
    @frankheadandfriends59116 жыл бұрын

    dude! so clear and concise info, bloody good work mate!

  • @JaznLori

    @JaznLori

    5 жыл бұрын

    no worries man thankyou

  • @xcalibills
    @xcalibills7 жыл бұрын

    Cant wait for ep 5 Great job so far

  • @JaznLori

    @JaznLori

    7 жыл бұрын

    Thanks a lot!

  • @cyril4733
    @cyril47336 жыл бұрын

    Really nice job mate! You're accomplishing a dream of lot's of us! Keep going

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks heaps mate!!

  • @KennethRayable
    @KennethRayable6 жыл бұрын

    Nicely thought out. I can't wait to see the finished product.

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Cheers mate me too!

  • @Centerstreetstudio
    @Centerstreetstudio5 жыл бұрын

    Very good video. We are currently insulating our 2014 Sprinter and really learned a lot here. Thanks.

  • @JaznLori

    @JaznLori

    5 жыл бұрын

    awesome stoked you did!

  • @JfisherEntertainmentDeaf
    @JfisherEntertainmentDeaf5 жыл бұрын

    turn on the caption option for this video. I am deaf, and i enjoy your videos.

  • @audiocontato
    @audiocontato5 жыл бұрын

    Great Videos Man!! Thank you very much for sharing. You have done such a great job!!! Congratilatios from Brazil!

  • @JaznLori

    @JaznLori

    5 жыл бұрын

    Thanks very much for watching!

  • @hugof.6547
    @hugof.65473 жыл бұрын

    For those searching for the song, it's a remix of "Travelling - Paper Lions". Thanks for the great build video Jaz! Lot of inspiration!

  • @JaznLori

    @JaznLori

    3 жыл бұрын

    Thanks for watching glad you enjoyed

  • @cransaftvalve734
    @cransaftvalve7347 жыл бұрын

    Fantastic work, waiting for the rest.

  • @JaznLori

    @JaznLori

    7 жыл бұрын

    Thanks very much next one coming out really soon!

  • @Maggiemay1942
    @Maggiemay19426 жыл бұрын

    Love your work bro....very meticulous...looking forward to seeing how it all pans out...

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks a lot I appreciate it! Cant wait till its done too

  • @adesades01
    @adesades017 жыл бұрын

    great progress on the van Jaz, looking good.

  • @JaznLori

    @JaznLori

    7 жыл бұрын

    Thanks mate!

  • @andrewnuttall333
    @andrewnuttall3334 жыл бұрын

    Im using sika bond for my adhesive! of course you are!!! Enjoying the vids

  • @olgunyildiz9529
    @olgunyildiz95296 жыл бұрын

    Harikasın izlediğim en güzel karavan yapımı

  • @LopuxLV
    @LopuxLV6 жыл бұрын

    so quality and great work! very impressive!

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks barmi!

  • @peterkent9234
    @peterkent92346 жыл бұрын

    awesome idea using a copper tubing!

  • @kieranjollygymnast
    @kieranjollygymnast7 жыл бұрын

    Awesome series! Cant wait to see more XD

  • @JaznLori

    @JaznLori

    7 жыл бұрын

    Thanks very much 😄

  • @vantasticadventure3406
    @vantasticadventure34065 жыл бұрын

    Glueing Poly insulation will rust a van out within a year or two along the coast of California (and many places in the US). Spray insulation foam (applied correctly to avoid warping the sheetmetal, and not sprayed downward into cavities to avoid blocking weep holes) or Thinsulate are the way to go in the US, else your van will rust out completely from trapped condensation.

  • @demofactory
    @demofactory6 жыл бұрын

    Do you work in construction? You have an outstanding skill set. I'm enjoying all of your videos and learning stuff too. Thanks for sharing with us!!

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks mate, I'm an electrician by trade. I've worked around carpenters and all the other trades for a while though. Anybody can do this!

  • @cellojoe
    @cellojoe6 жыл бұрын

    really excellent documentation. sometimes i wish you would explain a little more on the details, but you do give a lot of good details.

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks cello I also go into more detail on the corresponding blog post which is linked in the description. Hope this helps

  • @laurajphillips5981
    @laurajphillips59816 жыл бұрын

    You're vert talented, beautiful job!!

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks a lot Laura!

  • @CRAZYCR1T1C
    @CRAZYCR1T1C6 жыл бұрын

    Nice job Copper pipe to make the mould is genius!!

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Haha cheers mate!

  • @yourrnamee1280

    @yourrnamee1280

    4 жыл бұрын

    Watching your vids, just found them and think they are so helpful. One thing on the flooring, would the original floor not be good enough and secondly could you cut a pattern from it. Maybe yours extends wider or something?

  • @mrf604
    @mrf6046 жыл бұрын

    Nice job. Can I give you some free advice? Wear safety glasses when you're drilling. When I was your age, I didn't use them either. Then I got a piece in my eye. I only noticed it later in the mirror when it started to rust on my cornea. The fix was to have an eye doctor take a medical grade Dremel to my cornea and buff it off. Not fun.

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Wow Mark that sounds bloody rough, I definitely don't want that! Yeah mate I should wear them a lot more, appreciate the advice too.

  • @nonoobsallowed
    @nonoobsallowed6 жыл бұрын

    Dude you are the first person I have seen that did the insulation correctly, so awesome, all these other Vans that have the fibre insulation jammed against the outer wall are going to rust because of condensation being trapped. I haven't seen all your vid's yet but I hope you left air flow in the cavity to escape, cool in the bottom hot out the top...

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks a lot mate, yeah well from living in the van for nearly 3 months now the insulation is doing a great job. Stays warm at night and cool in the day. the air gap does wonders

  • @armedjester81
    @armedjester815 жыл бұрын

    Loving the videos. I know i am almost 2 years late. Wouldnt that adhesive spray stop working when the vehicle got hot?

  • @vn8272
    @vn82726 жыл бұрын

    Thank you dude saved me time and money

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Glad it gave you value thank You 😊

  • @joshhale9550
    @joshhale95506 жыл бұрын

    Love your work

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Cheers Josh!

  • @valevans9758
    @valevans97587 жыл бұрын

    brilliant v informative- wondering about condensation in the gap left between van exterior and insulation?

  • @JaznLori

    @JaznLori

    7 жыл бұрын

    I think it should be alright, the PIR insulation is closed cell foam also. I haven't seen any vapour or anything come through.

  • @alyssareach5287
    @alyssareach52876 жыл бұрын

    Thanks for this van video.

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks for watching

  • @jashlyn0
    @jashlyn06 жыл бұрын

    Because the sides and ceilings of vans are slightly curved it's hard to get adhesive to hold it in place, especially the thicker the pieces of polyiso. I had good luck with a GE product called "Iron Grip" (Home Depot) which comes in caulking-type tubes, even with 2" pieces on the ceiling of my RAM ProMaster (1.5" on the walls). I used a method similar to yours to hold the cut pieces in place until the Iron Grip dried.

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    That's awesome glad you had good luck with it, once the expanding foam set though I've had no problems:)

  • @sleddy01
    @sleddy015 жыл бұрын

    I wonder if shower curtain tension rods would be cheaper/easier than wood supports.

  • @EmyrDerfel
    @EmyrDerfel6 жыл бұрын

    You live in a warmer climate than me but all the ribs in between the insulation panels are classic cold bridges.

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Yeah Australia gets pretty hot, but also can be pretty cold too depends where you are and what time of year

  • @007nadineL

    @007nadineL

    5 жыл бұрын

    Stuff the ribs with wool. Use a vacuum cleaner to suck some material on a mould resistent string thru first.

  • @Tolubatolu1975
    @Tolubatolu19755 жыл бұрын

    Hi Jaz you ok...I love your videos. Jaz could tell me which the names of all materials that’s including the types of silicone I need ...I wish to build my own campervan please thank you. Congratulations for your creativity and skills. António from Portugal 👌🤝

  • @beato4207
    @beato42076 жыл бұрын

    I like your Scandinavian saftey boots bro!

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Haha cheers mate

  • @mowalters4032
    @mowalters40325 жыл бұрын

    hi bro, loved all ur vids and music. I've got a ford transit I'm hoping to convert. cheers mo

  • @JaznLori

    @JaznLori

    5 жыл бұрын

    Awesome Moana thats awesome! Good luck with converting yours!

  • @douglasmcleod3377
    @douglasmcleod33776 жыл бұрын

    Hi Jaz, great build! And very helpful too. Quick question, how many tins of the expanding foam did you use?

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks Douglas! I think around 5 cans of spray foam mate

  • @AB-rd6yo
    @AB-rd6yo5 жыл бұрын

    Bom dia! By far the best series on a van conversion I have seen on the web. First one where I am not fastforwarding :-) As to your flooring, usually I see builders gluing battens on the floor, than the insulation panels in between. Did you have a specific reason for taking another route? Enjoy your vanlife

  • @JaznLori

    @JaznLori

    5 жыл бұрын

    thank you i didnt want to loose height space so i didn't batten out the floor

  • @thizzlemonsta
    @thizzlemonsta4 жыл бұрын

    I’m in the middle of doing my insulation and floors and I’m a bit confused that you just put the poly iso down under the ply instead of putting battens..Not worried it’s going to compress in certain areas? Have you had any problems with it?

  • @coreyw2879
    @coreyw28794 жыл бұрын

    2 years late but this is a great build. Quick question. Why not use the old sub floor as a guide for the new floor? Send it would've been a little easier? Great vids

  • @peterkent9234
    @peterkent92346 жыл бұрын

    use pl premium glue in a caulking tube(construction adhesive)

  • @MrXclusivE12
    @MrXclusivE126 жыл бұрын

    Have you thought about potential condensation problems with having an air gap?

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Have thought of it but houses have air gaps too. I just went with my gut and hope it turns out :)

  • @TamaraStaton

    @TamaraStaton

    3 жыл бұрын

    @@JaznLori I'd love to know, 3 years later, how it's turned out... Thanks!

  • @EatSleepVan
    @EatSleepVan7 жыл бұрын

    I've never quite understood if it's really beneficial to use foam to fill the gaps. The reason is it's right next to an efficient heat transfer medium anyway (i.e. the metal) that will transfer heat from front to back around the insulation anyway

  • @JaznLori

    @JaznLori

    7 жыл бұрын

    yes this is true, one of the main reasons I also did it was to keep those insulation panels sturdy, they cant slide forward or pack since the foam is rock hard there. I think having it is better than not, but then again there isn't a right and wrong ;)

  • @NitroBilbil

    @NitroBilbil

    6 жыл бұрын

    To avoid heat transfer, why not use entire large panels, not to fill the gaps but to cover all the walls..? Ok you loose volume but gain efficiency.. My 02 cts..

  • @Trang-xq9fn
    @Trang-xq9fn6 жыл бұрын

    At the start of your video, you mentioned that it would be better to leave an air gap between the metal wall and the foam board. However, you later did not leave an air gap because you glued the foam board directly on the wall. Is it better to try to create an air gap between the wall and foam board as well as between the ceiling and the foam board?

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Hi, there is a small airgap from the external wall to the foam board on most of the wall insulation, you can see when I put up small bit of sample foam board and I explain the gap, as they all sit on the ribs that protrude. As for the ceiling the air gap would be much smaller. I basically did the best I could with what I had to work with, in some part just because the way the van is designed there will be no air gap. In my mind it just makes sense to have an air gap because of how heat transfer works but it isn't a rule of thumb. As for the air gap from the interior side of the insulation to the sheeting, there will be a slight air gap in most places there too

  • @daikuone
    @daikuone6 жыл бұрын

    Was wondering about different insulation options. One concern is condensation on the interior wall of the van. Did you research that first? I don't know what is best in terms of avoiding condensation, just a question really. Also wondering why you didn't go thicker on the roof, because of summer heat? Great videos, BTW.

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks mate, yes I considered everything but with limited information out there I just went for this, and will see how it goes, I didnt go thicker on the ceiling because this is basically the largest size that fit in the cabitiy space. It does a great job I will say and with the solar panels on top its even better :)

  • @makaylagross3248
    @makaylagross32484 жыл бұрын

    Did you use any spray adhesives to attach the insulation to the base of the van or to the plywood above it? Thanks!

  • @Jasfras1
    @Jasfras16 жыл бұрын

    Coming on well.

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks mate!

  • @chrishiggins1811
    @chrishiggins18116 жыл бұрын

    Just a comment for the start of this build just wondering if you where putting that devider between the front and the back back in as I think it would have been a good idea

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    sorry what divider are you reffering to? the cabin and back living area wall?

  • @melvinatkins998
    @melvinatkins9986 жыл бұрын

    Plumber's crack @ 9:36... :D

  • @FBall-im8ui
    @FBall-im8ui7 жыл бұрын

    i am still doing my research on inulation beofre i begin my sprinter. I am leaning towards the way RB Conversions do it. I would love to be able to buy their precut but its $1300 plus shipping plus conversion from US TO canadian and that will set me back at east $2000 and I haven't included duties if any. I noticed you left an air gap and I am looking at a company called Attic foil which recommends a radiant barrier,(air gap) as you have done and I will try to do it with Jute and foil. I recently spoke with an outfit in Red Deer Canada that will start selling some parts and they have insulated several ways and right now are using rigid like you. I think they are one of the best Van conversion outfits out there called Overland Explorer. May be able to get sone ides from them as well. Good job on your Van. Look forward to nest videos. Thank you, Liked all your videos mate.

  • @JaznLori

    @JaznLori

    7 жыл бұрын

    Legend mate, like your input I always appreciate a different set of eyes. Yeah I left an air gap for this reason to reduce conductive heat transfer, the laminated reflective foil reduces radiant heat transfer. I'll have to check out Overland Explorer! Cheers

  • @RobFomenko
    @RobFomenko5 жыл бұрын

    Nice build. Sub'd.

  • @rafaelubal
    @rafaelubal3 жыл бұрын

    I kept scanning back video by video just to search for a song that struck me, and found it here! It's "Travellin' (Chill Beat)". Unfortunately the SoundCloud channel doesn't exist anymore. Any chance you still have the mp3 to share? Thank you so much! Also, loving your videos as I daydream of what van life would be like :)

  • @JaznLori

    @JaznLori

    3 жыл бұрын

    Thanks mate unfortunately I don't anymore, surely it can be found somewhere

  • @mayjortom3770
    @mayjortom37705 жыл бұрын

    Hey! Awesome work! Hows the squeaking? DO you have ANY?

  • @JaznLori

    @JaznLori

    5 жыл бұрын

    very minimal squeaking

  • @taradead
    @taradead6 жыл бұрын

    Definitely some good work...however, seems like a lot of overkill/extra weight, too. With the amount of insulation you put in, sound deadeners seem redundant. I also dont understand why, when the insulation fell, you didn't just upgrade to heavy duty bonding adhesive (spray is too light for this job). I think a better initial bond would've made the need for reinforcement unessesary.

  • @JaznLori

    @JaznLori

    5 жыл бұрын

    Thanks all the PIR foam i put in this van you would be able to pick up with one hand, it is as light as a feather. The 19mm ply on the floor isn't as light but this van can take a higher payload as its dual rear wheel. I know i could've upgraded the bond which I would do if i ever did again, but when I sprayed in the expanda foam it set in rock hard.

  • @jtjohnst1965
    @jtjohnst19656 жыл бұрын

    Pl premium construction glue maybe? 5:30

  • @TopsMiah
    @TopsMiah6 жыл бұрын

    are you not having any windows on the side in the back ????

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    No windows on the side, only the one in the sliding door and ones at the back

  • @danie1o1iveira
    @danie1o1iveira3 жыл бұрын

    Hey mate, did you use Earthwool?

  • @williamking6293
    @williamking62936 жыл бұрын

    Looks grouse man! What do you do for work when you are on the road?

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks heaps mate, not sure yet who knows! Could be picking fruit could be electrical let's wait and see!

  • @phillewis6848
    @phillewis68486 жыл бұрын

    Hi Jaz, Great work mate. I'm in Brisbane too, just about to start my van conversion. Can I ask where you got the rigid insulation from?

  • @phillewis6848

    @phillewis6848

    6 жыл бұрын

    all good brother, Just read your blog!! Cheers

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Awesome mate good luck on it! Which van do you have?

  • @phillewis6848

    @phillewis6848

    6 жыл бұрын

    Haven't bought it yet. Selling my ute next thursday, I was looking at a Renault master MWB but heard some bad reviews so looking a Ford Transits and Sprinters, all MWB. I want it under 6m in length, the sprinter comes in 5.9m which is perfect! yours is the MWB right?

  • @peterkent9234
    @peterkent92346 жыл бұрын

    jaz what is the R-value of the insulation foam, please?

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    I think it is R2 from memory

  • @silent9566
    @silent95665 жыл бұрын

    screws on the floor got thru the metal?

  • @AlphaMoth
    @AlphaMoth6 жыл бұрын

    Where in Australia are you? Nice to find some Aussies doing it so I can look for those products. About to do this myself.

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Brisbane mate, that's awesome good luck on your project!

  • @AlphaMoth

    @AlphaMoth

    6 жыл бұрын

    Damn, I'm Melbourne based. I would have given you a hand to learn the process a bit! I'm contemplating to wait until I'm in the states to build mine to save some money and I prefer the scenery to travel in over there. Do you know if there are many of the 4X4 versions in aus?

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    damn mate! I'm not too sure how many 4x4 conversions there are, I don't think they're as common in Australia compared to the states. actually one of my mates has an older model 4x4 sprinter, his insta is _thevanlife

  • @2wonderful2u
    @2wonderful2u6 жыл бұрын

    Nice

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thank you

  • @peterkent9234
    @peterkent92346 жыл бұрын

    great job , coming from a guy with 25 yrs of experience in home renos

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks mate! 😄

  • @Trang-xq9fn
    @Trang-xq9fn6 жыл бұрын

    How do I know the correct Amp for DC wires? They range from 5 Amp to 80 Amp?? Also, it gets confusing with the wire AWG sizes. They range from 4 AWG to 14 AWG. Does this mean that I could end up with all sorts of sizes for DC wires in my van? What about AC outlet wires? Are AC wires less complicated?

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    The rule for amps flowing in a circuit is the wattage of the circuit (power) divided by the voltage of the circuit (volts). So Amps = P/V There are other factors to also consider called voltage drop. The lower the voltage e.g 12V, the higher the voltage drop over a distance as opposed to 110V or 240V which travels much further on the same amount of voltage drop and much less current is flowing also. So generally DC cable need to be much bigger compared to AC cables because of these 2 reasons, - Amps flowing - Voltage Drop I will be making a video on all the electrics soon. Here in Australia were generally use 2.5mm2 cable for power circuits, good up to around 20 amps as a rule of thumb. As for the DC in this van on most the circuits I'll probably be using 4mm2, possible some 6mm2 but we will see. I would definitely get a good electrician to help you.

  • @Vctr
    @Vctr4 жыл бұрын

    Pretty sure that spray glue didn't hold those sheets of insulation. Would be much easier just cut it in a few parts by width. And same with walls.

  • @brianmi40
    @brianmi405 жыл бұрын

    Just never made sense to me to bother with the spray adhesive. Have to believe that no one thinks this will actually hold these panels long term. So the point would be to hold them in place until the wall / ceiling board - whether plywood, tongue and groove, or whatever, is placed over them to make the final surface. Personally going to try skipping the adhesive, build a wall up with insulation, then tongue and groove, and then repeat that process for the other wall, and lastly repeat for the ceiling with just some temporary strips to hold the sheets in place as I lay up each piece of tongue and groove... The bottom line to me is that there is no advantage to doing all the insulation first, then putting on the wall / ceiling coverings... Instead, insulate a wall, cover a wall.... LOL, literally after typing that above, I unpaused the video and got to the part where you mentioned the ceiling pieces weren't sticking! Just say NO to spray adhesive, there's just no reason you can't work around not having it... Useless expense to me. I think everyone should investigate the health risks of spray foam also before using it. I think that there is a widespread assumption that this stuff is completely safe, and that's simply not true, and moreso surrounding the living space in a closed vehicle like this. So I'll be doing my van without adding a health risk by using it... Lastly, while you're not at that stage of your build yet here, I recommend everyone do some serious analysis of the structural integrity of their planned build out. I never hear people talking about the risks of an accident and whether their build is: a) constructed strongly enough so that it won't break apart unless under GREAT stress, b) the quality of ATTACHMENT TO THE VEHICLE. And this is the MOST OVERLOOKED PART. Most people have NO IDEA about pull out and sheering forces of sheet metal screws, including the incredibly HIGH PROPENSITY FOR RUST TO WEAKEN THE ATTACHMENT OVER TIME. To me, sheet metal screws are AN ABOMINATION and should actually be LEGISLATED AGAINST IN VAN BUILDS. Yes, I'm saying that if found to have attached your build with sheet metal screws, it should be legally actionable against you. I have literally watched KZread videos where someone took off the shelf big box store PARTICLE BOARD CABINETRY, and attached a 4' cabinet that was going to hold tens of pounds of items, and attach it to the van wall USING ONLY 4 SHEET METAL SCREWS THROUGH THE PARTICLE BOARD. These kinds of foolish build outs are literally looking at DEATH from an impact where these cabinets tear loose and impact occupants in the front of the vehicle. Even a 30 mph stop in 1 foot exerts 2,000 lbs. of force. So PARTICLE BOARD has NO PLACE IN A VAN BUILD. You will note that any reputable van outfitter, such as for tradesman vans, when they install metal shelving, they ALWAYS use RIVNUTS. RIVNUTS SHOULD BE AN ABSOLUTE STANDARD FOR ALL ATTACHMENTS IN A VAN. PERIOD. END OF STORY. Rivnuts have 800 lbs. and up of pull out strength, which DWARFS the holding power of a self tapping sheet metal screw. And that says nothing about rust weaking the holding power of a sheet metal screw literally to the point that it will FALL OUT from simple vibration once the rust has eaten away just a few thousands of an inch of material holding it in place. Rivnuts, properly installed, should always include some form of metal sealant for the freshly drilled installation hole, whether a primer paint applied right before the rivnut is installed, or silicone applied on the rivnut and THEN attaching it to the metal. This will ensure that the BARE METAL THAT HAS BEEN DRILLED THROUGH WILL NOT BE EXPOSED TO MOISTURE AND CORROSION, but will have a VITAL VAPOR BARRIER protecting it for years to come. This important protection against rust is almost NEVER TAKEN when installing with sheet metal screws, and is a HUGE MISTAKE. Additionally, Rivnuts have other benefits: a. Since rivnuts are available up to 1/2" bolts, they well exceed the shear strength of screws b. Rivnut threads support repeated removal and reinstallation of the bolt easily a dozen times or more without weakening the attachment, something no one should even attempt with sheet metal screws. I will be doing a van build series on my build out and talking about these and other considerations, but the word needs to get out about STOP USING SHEET METAL SCREWS.

  • @JaznLori

    @JaznLori

    5 жыл бұрын

    thanks i can agree with some of your points, firstly with the PIR insulation boards as i said in the video, i wanted air gaps in between the PIR foam to the metal roof of the van, and also from the bottom of the PIR board to the pine ceiling. i explained why i wanted this in the video and so far its worked wonders. yes the sika spray failed, but it was good enough to hold it into place temporarily whilst the expanda foam set it into place like rock. I believe my build is built pretty dam solid, this van isn't going bush bashing but would defintely hold up to general abuse. yes i think rivnuts would be one of the strongest out there. anyway, building a van like this mostly on your own takes an enormous amount of effort and a lot of learning, errors and mistakes take place along the way which you change for better options. I'm excited you will be doing a complete van build series including in detail everything you have talked about in this comment and many more, you should set the example in which you have typed here in your van, that could be valuable to people. Make sure to email me a link to your awesome van build series once it is done, or even after the first episode :))) Can't wait!

  • @brianmi40

    @brianmi40

    5 жыл бұрын

    @@JaznLori - Will do, thanks and best wishes on your build and travels. Have to have mine road tested and ready for Florida to Alaska in July this year with my brother being picked up in Wisconsin, so planning to document the van build, then will do a "Season II" where I document the trip: 4,700 miles one way...

  • @psyamok3735
    @psyamok37356 жыл бұрын

    Just curious Jaz, why you did not put rattle trap on the floor? Is it not necessary or you have other plan?

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Good question! I figured the floor would have 25mm completed covered with the insulation, and then a further 17mm on top of that so it is pretty well insulation for vibrations. Also it would make the floor slightly less level which I didn't want either

  • @waynelaw283
    @waynelaw2834 жыл бұрын

    In the last 2 episodes you used a T square and I can't catch the brand. Can you tell me the brand and model as it appears to sit perfectly on the top of the ribs.

  • @JaznLori

    @JaznLori

    3 жыл бұрын

    hey wayne sorry i dont know the brand, many brands will do the same job, cheers

  • @Trang-xq9fn
    @Trang-xq9fn6 жыл бұрын

    If you pushed and glued the insulation foam boards directly against the ceiling, there is no air gap. Does it cause the heat to transfer more into the van from the ceiling?

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    If you go to Ep.2 you can see there will be a slight air gap due to the 3 layers of Rattle trap I installed and I explain this too

  • @Trang-xq9fn

    @Trang-xq9fn

    6 жыл бұрын

    Travel With Jaz Oh good. I got confused. I want to make sure I leave a proper air gap. Thanks!

  • @mikemanuka
    @mikemanuka5 жыл бұрын

    Hey Jaz, just a quick question about the moisture barrier. Seems like so much mixed oppinions on it , I've been reading a lot! I live in Oz too so warmer weather for the most part. But did you find similar results in regards to many mixed oppinions and possibilities in regards to installing moisture barrier? Cheers Mike

  • @JaznLori

    @JaznLori

    5 жыл бұрын

    i havent had any problems with this subject ive had many questions, i havent taken the van into sub zero temperatures though so still to be fully tested i guess

  • @MOXRA

    @MOXRA

    3 жыл бұрын

    ​@@JaznLori Hi Jaz. I'm procrastinating on getting started with my insulation because of the vexation the vapour barrier debate is causing. I'm in Melbourne and want to travel all over, mostly north along the great divide but also to see lots of beautiful, cold, wet Tassie too. I really don't get how a vapour barrier works after all the reading and listening I've done. If moisture forms inside the metal skin, how will a vapour barrier sitting on the inside of the inner skin (on the bottom half of the wall anyway) help prevent the moisture forming on the inside of the outer skin. I'm so confused. I'd greatly appreciate your ideas about this.

  • @bhaktibhakti8964
    @bhaktibhakti89645 жыл бұрын

    Where did you get the insulation foam from and how much did it cost?

  • @JaznLori

    @JaznLori

    5 жыл бұрын

    I got it from australianreflectiveinsulation.com.au/ and it cost me AUD$860 for 12 sheets

  • @pfwinbar
    @pfwinbar4 жыл бұрын

    👍👍👍👍

  • @bhp397
    @bhp3976 жыл бұрын

    How long did you keep the props up? Thx.

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    About 24 hours from memory man, or maybe it was 48 hours

  • @franciscoflavio4161
    @franciscoflavio41612 жыл бұрын

    Onde vc mora??? Aqui Brasil.

  • @rosalynmemmler1242
    @rosalynmemmler12425 жыл бұрын

    Hi, could you possibly re-link the music? The current link doesn’t lead anywhere and my independent searches have been fruitless. I need the travellin song in my life!

  • @hugof.6547

    @hugof.6547

    3 жыл бұрын

    Same here! Would love to get it too.

  • @emresolmaz7940
    @emresolmaz79405 жыл бұрын

    👍🏼👍🏼

  • @yoggor3902
    @yoggor39026 жыл бұрын

    3:56 is this the newest trending insta pose?

  • @softdorothy
    @softdorothy5 жыл бұрын

    I know the spray foam is popular for filling the gaps, but I think I'm going to pass on that. Suspect it's insulating value is negligible and the mess.... I guess I like to think someone might take the van back down to the metal skin again (maybe me if I redo the walls because mold or whatever) - would hate to have all this spray foam stuck everywhere.

  • @alohacountry4556
    @alohacountry45565 жыл бұрын

    😎👍❗

  • @TheHubby1
    @TheHubby14 жыл бұрын

    how can a Morton not do a good job , from South Africa :)

  • @rodrickstill1201
    @rodrickstill12014 жыл бұрын

    I know u wish you saved all the flooring and side that you took out for patterns.

  • @charlie271210
    @charlie2712105 жыл бұрын

    why do lots people who do van conversions on youtube use lots of heavy wood. id of thought best keep it light as possible like caravan.

  • @bjbhehir

    @bjbhehir

    4 жыл бұрын

    Check out the builder's that use 80/20, it's a lot better

  • @koushikmunshi4777
    @koushikmunshi47774 жыл бұрын

    Won't the water come into the van from the hole u drilled

  • @JaznLori

    @JaznLori

    3 жыл бұрын

    theyre siliconed up

  • @Prefer2Hibrn8
    @Prefer2Hibrn86 жыл бұрын

    there is something different about your vids.... can't put my finger on it but keep it up ;)

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Thanks a lot!

  • @malmshbricka
    @malmshbricka6 жыл бұрын

    There is a wierd man under the van at 12:20 :O

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Haha who could it be??

  • @ZovcDrafts
    @ZovcDrafts6 жыл бұрын

    Damn, dude, I know I would mess the insulation up if I tried to trim it with a hacksaw like that.

  • @JaznLori

    @JaznLori

    6 жыл бұрын

    Nah you'll be fine :)

  • @aberdeendeltaforce
    @aberdeendeltaforce4 жыл бұрын

    dude, you like to make work for yourself, why didnt you use the adhesive backed spikes that are designed to hold the insulation?

  • @moodesigner
    @moodesigner7 жыл бұрын

    Is this van going solar?

  • @JaznLori

    @JaznLori

    7 жыл бұрын

    Yes 450W of solar on the roof 3 panels