Awesome. I'm sure i could do it going in blind. But now i see its more simple than you'd think. Thanks for the video man!

Thanks for that. I will be changing out the side cover for the same reason.

Thank you so much for the video. Incredibly helpful!

Better lighting on the table would improve the video quality a lot. Maybe attach a led headlamp or something on the camera if you don't have a video light.

Simple is good!

How much play should the shift levers have in them? I think that’s why I can’t get mine to go in any gears h/l or r. I can get them to shift into gear outside the bike but now I can’t after I installed it back in bike. I adjusted the linkages every way possible and still struggling with no luck. Could it just be the shift shafts or possibly the gear shifter assembly?

I have a 96 Polaris Magnum 425 2 wheel drive that making a god awful noise in reverse when you give it gas or let off of it. Any idea what it is?

Mine is a 99 polaris sportsman 500, same as this one ?

thank you so much

@TitaniummanGarage

5 жыл бұрын

Glad the video helped!

Mine moves freely, no reverse or forward, something.Major or minor ? Something broke or what ?😢

Great video! I just tore one of these down and am waiting on seals. My case was broke also but I don't know why. I have to ask, did you accidentally leave the two shims out that was left on the bench?

@TitaniummanGarage

3 жыл бұрын

No. I had to cut the video. My wife was sleeping and the dogs were barking. lol. She wasn't happy. Had to cut that part out. opps.

Thanks for the video. Can you tell where you get all your gaskets and seals?

@TitaniummanGarage

3 жыл бұрын

I used 3m gasket sealer

Hey Titaniummam, I'm working on a 97 Xpress. I got it cheap and got it running the same day. Now I'm tearing it down to frame and completely rebuilding it. I am into the transmission right now because it was making some noise. My question is..... how much slack (if any) should the silent chain have? Mine seems to have an awful lot! Lots of signs of rubbing on the inner casing too. Gears and bearing look good though.... Thanks

@TitaniummanGarage

3 жыл бұрын

I would replace it. It is hard to tell with the sides split apart. Only because the other case half spreads out the chain when installed. there should be a little play in it, but not a whole lot.

Did the chain break and crack the case? I'm dealing with the same issue. Can't find that the left case cover . Did you buy another used transmission and assembly a good one out of the parts?

@TitaniummanGarage

3 жыл бұрын

Yes. They are known for that happening. I have a friend in Milwaukee that parts them out. I just bought the case side from him.

At the end of the video there were 2 (round washers) shims left on the table did you reinsert them later Video rebuild a 90's polaris 4x4 transmission in 10 minutes thanks for the help

@TitaniummanGarage

3 жыл бұрын

Someone else just asked that. Its one of my older video's. I had to cut a part out because the dogs were barking and I had to rush the end of the video. I was new to the channel back then and didn't have a good camera like I do now. But yes! I put the shims in after. So 12 minutes. lol.

Just wanted to ask you what type of should I use in the transmission because I can't find Polaris oil

@TitaniummanGarage

2 жыл бұрын

synthetic ATF

@joseamadomartinezjimenez7908

2 жыл бұрын

@@TitaniummanGarage thanks I'm in Mexico it's hard to find a lot of things but I really appreciate the help thanks again

Where did u find your parts

@TitaniummanGarage

5 жыл бұрын

I have a friend that parts them out in Milwaukee.

If I were to look on the internet for a rebuild kid ...what am I looking for ?

@TitaniummanGarage

4 жыл бұрын

Don't know. I buy used parts.

@aaronhenry7427

4 жыл бұрын

@@TitaniummanGarage my drive gear is grinding really bad reverse is fine whqt would I have to change ?

How do I know if my silent chain is too loose?

@TitaniummanGarage

Жыл бұрын

you might hear a clunk at take off or possible chain slop. Sometimes its hard to tell until you get it apart.

@markj811

Жыл бұрын

@@TitaniummanGarage I got it apart and looks pretty loose.

@TitaniummanGarage

Жыл бұрын

@@markj811 I'd replace it.