Project Sled - 1991 Polaris Indy 500 Code name "Blue Balls"

Автокөліктер мен көлік құралдары

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For Today's project, I'm working on this 1991 Polaris Indy 500 with 4900 miles. This sled has 4900 miles and after 32 years it needs some attention.
The FUJI 500 has experienced a complete failure on the PTO bearing. Follow along as we tear the engine down it discover everything else it's hiding.
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Пікірлер: 38

  • @charlesmyers2762
    @charlesmyers276211 ай бұрын

    I'm in awe you found a broken 500 Fuji.

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    I didn’t even try to start it. I’m sure it still ran reasonably well. 😀

  • @Snotric
    @Snotric6 ай бұрын

    Nice! Love my 91 500, me and my father bought it 1995, still have it, fun to see a resto 😎

  • @StreetersGarage

    @StreetersGarage

    6 ай бұрын

    Thanks. It was a fun project. Sled was in great shape.

  • @snowking55
    @snowking5511 ай бұрын

    Great video Tom! That's the same engine on my 96 Classic, so I'll be saving this in case I need to do a tear down. Looking forward to the reassembly.

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    I figured since there’s about a billion of these that were made. Someone may find it useful. 😀

  • @CraigArndt
    @CraigArndt11 ай бұрын

    Can't believe how clean that head was. Great video, looks like a fun project.

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    I was too. I was pleasantly surprised. 😀

  • @MidnightPolaris800

    @MidnightPolaris800

    11 ай бұрын

    Possibility it was buring coolant

  • @nuttersspeedshop
    @nuttersspeedshop11 ай бұрын

    Good video. Can't wait for the crank work in part 2.

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    My only concern is that the outer race is going to separate from the inner when I try to remove it.

  • @OiIersFan
    @OiIersFan11 ай бұрын

    I used to have one of these, Upgraded to a 2011 Switchback Assault, ended up giving my son the 500, it was fan cooled. Although the fans we're a bit more unreliable, they we're great engines. I wish they would've kept the liquids instead of the fan 550.

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    The 550 went to market before it was ready. It suffered from poor ventilation in the Edge chassis and unfortunately it can’t away from the poor reputation. My daughters EVO has the 550 and it’s been rock solid for the past 3 years.

  • @KR-qs3rt
    @KR-qs3rt11 ай бұрын

    Funny tidbit.. We have a 98 one of these in the family..We dropped the needles down one notch. Lady driven it has consistently got 18mpg for the last 3 years.. Huge improvement.. But am sure in midrange it might be leaner than it should be...

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    Nice!

  • @MidnightPolaris800
    @MidnightPolaris80011 ай бұрын

    My dad had a 91 500 sp. That thing was gorgeous. I also like yours to, yours is in nice shape..thanks for the video I'll be following the series for sure now that you got that canadian garbage out of your garage 😂

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    Hah too funny. Everyone hated the Ski-Doos. Very low feedback / interest on them. I’ve learned my lesson. 🤣🤣🤣

  • @ponycarfan
    @ponycarfan11 ай бұрын

    Now yer talkin - my kind of rebuild

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    I have to admit. It feels good getting back to a Wedge.

  • @chadkohler793
    @chadkohler79311 ай бұрын

    91 probably the best looking in my opinion, especially the 650.

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    absolutely. The early wedges had some of the best designs. 91 and 92 were great years for graphics and color combo's

  • @MBTUE
    @MBTUE11 ай бұрын

    Sweet sled !

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    Oh yeah!

  • @jeffpine3036
    @jeffpine303610 ай бұрын

    does anybody think that Fuji 500 motor has never been apart? You may be the 1st person tearing apart motor !

  • @StreetersGarage

    @StreetersGarage

    10 ай бұрын

    From what I saw this was the first time it was torn down.

  • @jfigs1649
    @jfigs16496 ай бұрын

    How do you get the crank shaft out once you split the case!? Is it just stuck in their from the oil seals? I can't figure it out.

  • @StreetersGarage

    @StreetersGarage

    6 ай бұрын

    It’ll come out. Take a dead blow hammer and tap the end of the crankshaft to break the seal from the case.

  • @jfigs1649

    @jfigs1649

    6 ай бұрын

    Awesome, thanks for the quick reply!@@StreetersGarage

  • @StreetersGarage

    @StreetersGarage

    6 ай бұрын

    @jfigs1649 No problem, Good Luck!

  • @jonathanwingate6115
    @jonathanwingate611511 ай бұрын

    Gosh.. i wish i could send my 06 fusion to you.. nothing wrong yet.. but that day will come

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    600?

  • @MidnightPolaris800

    @MidnightPolaris800

    11 ай бұрын

    ​@@StreetersGarageright...I hope not the 900😂

  • @jonathanwingate6115

    @jonathanwingate6115

    11 ай бұрын

    Definitely 600

  • @jonathanwingate6115

    @jonathanwingate6115

    11 ай бұрын

    It's now a 144 track 39 to 41 bottom chain case gear. Hopefully the ok

  • @KR-qs3rt
    @KR-qs3rt11 ай бұрын

    If only Polaris would have kept this engine instead of the 550 fan.. They would have dominated the economy sled market.

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    Completely agre

  • @Vovalit27
    @Vovalit2711 ай бұрын

    Классно мой друг🙂💓🍓🍓🍓🍒🍇🍉🍋 От меня огромная поддержка, мира и добра👉👍👍👍👈👉🤝💥💥💥💫🤗36

  • @StreetersGarage

    @StreetersGarage

    11 ай бұрын

    Sure

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