PROCESS CAPABILITY: Explaining Cp, Cpk, Pp, Ppk and HOW TO INTERPRET THOSE RESULTS

Process Capability is an important topic in continuous improvement and quality engineering and in this video, we discuss the basics of process capability, the major indices (Cp, Cpk, Pp, Ppk) and how to interpret those results!
0:50 - An Introduction to Process Capability - Comparing our process against our specifications
2:22 - The Cp Index - measuring the “potential” of your process
4:50 - The Cpk Index - A worked example and Explanation of the equation
6:40 - The Cpk Index - Centering up our process and re-calculating Cpk.
7:35 - The Pp index - Explaining the 2 different methods for calculating the standard deviation, and a discussion around process control
11:20 - The Ppk Index - Looking at the equation, and discussing the standard deviation (again)
11:55 - Interpreting the Results of your Capability Value - the sigma level, % Conforming, DPM (Defects Per Million) and Defect Rate (1 in 10,000??)
Standard Deviation Video: • How to Calculate Varia...
Control Charts Video: • CONTROL CHART BASICS a...
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Пікірлер: 237

  • @Master_Therion
    @Master_Therion Жыл бұрын

    I suspected that one of our processes was not in statistical control so I told my manager I wanted to collect data to measure Pp. I had to talk to human resources.

  • @soukainabougattaya8287

    @soukainabougattaya8287

    5 ай бұрын

    Why

  • @archivaldogutierrez7439

    @archivaldogutierrez7439

    3 ай бұрын

    😂

  • @rajputsuman24

    @rajputsuman24

    2 ай бұрын

    😂😂

  • @matthewcarnovale5029
    @matthewcarnovale5029 Жыл бұрын

    Great stuff Andy. Really appreciated that you highlighted that a process needs to be in control for us to utilize the capability calculations. Count me in as a subscriber.

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Awesome, thank you!!!

  • @hiwajavanmiri7735
    @hiwajavanmiri77353 жыл бұрын

    I passed the CQE exam by using most of your videos last week. Today, when I watch your video again, still I learn and still is great. Thank you ANDY

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    Wow thanks so for the amazing feedback Hiwa, I'm glad to be able to help you grow and learn!!!

  • @rajarajan9897

    @rajarajan9897

    2 жыл бұрын

    Hi Hiwa

  • @hiwajavanmiri7735

    @hiwajavanmiri7735

    2 жыл бұрын

    @@rajarajan9897 Hi

  • @rajarajan9897

    @rajarajan9897

    2 жыл бұрын

    @@hiwajavanmiri7735 hi

  • @rajarajan9897

    @rajarajan9897

    2 жыл бұрын

    @@hiwajavanmiri7735 need your Guidance for CQE Exam. Can you please Guide me.

  • @aronsweeney7110
    @aronsweeney71105 ай бұрын

    After 8 months of LSS course work, this brought it all together into a very concise and easy way to keep Cp and Pp straight. Great video!

  • @narimansarafan1242
    @narimansarafan1242 Жыл бұрын

    Honestly, you are a perfect man. Thank you for everything. Now, I understand these things. Previously, I memorized, but now I understand.

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Thanks Nariman!

  • @salaheldin00
    @salaheldin005 ай бұрын

    Brilliant, I value each moment I spent watching this luminous lecture.

  • @user-xt6ss7pu6v
    @user-xt6ss7pu6v Жыл бұрын

    Thank you Andy for posting this video! I am working on getting my ASQ Six Sigma Green Belt and this video helped make things a bit more clear. Can't wait to watch your other videos.

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    You're welcome David!

  • @nanhe5705

    @nanhe5705

    Жыл бұрын

    @@CQEAcademy eagerly waiting for more of these amazing videos from your side. 😊

  • @catch-my-drift
    @catch-my-drift3 ай бұрын

    Wow! Your explanation of process capability is so clear and helpful that now I actually understand it. You have contributed amazing content and quality with this video, thank you!

  • @janicerm
    @janicerm Жыл бұрын

    Your videos are so helpful. I'm taking an Operations course that has no content like this to give context to the equations covered. Thank you!

  • @greenbeltacademy

    @greenbeltacademy

    Жыл бұрын

    Thanks so much!!!!!

  • @goodnightpiluck1065
    @goodnightpiluck1065 Жыл бұрын

    I really like you presentation, it was easy to understand. Thanks!

  • @ravindrajoshi78
    @ravindrajoshi787 ай бұрын

    Awesome!!.. Good explanation, great contents...Thank You!!

  • @sundaramsekar1510
    @sundaramsekar15107 ай бұрын

    Excellent presentation. Made me to understand without any difficulty, by simply following your lucid explanation. Thank You. My further request to you is need your similar video on calculating the defects per million (DPM) with any given Cpk values. I hope I made my requirement clear. Thanks in advance

  • @yvonnewhoever5238
    @yvonnewhoever5238Күн бұрын

    Thank you so much, it is very very very very helpful!!!! Love your explanation!!!!!!

  • @begum9756
    @begum97565 ай бұрын

    excellent video. it really helped me understand the concept of my quality engineering lesson.

  • @ludvigliden2957
    @ludvigliden2957 Жыл бұрын

    Awesome video! Really helped out a lot! Hope you get a great weekend

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Thanks Ludvig!

  • @rameshuniyal5069
    @rameshuniyal50699 ай бұрын

    I really appreciate it, Thank you very much for such an informative video. God bless you

  • @jose10garcia
    @jose10garcia2 жыл бұрын

    Really good video, good visuals, and well thought out. Thank you

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Thanks!

  • @D.J.321
    @D.J.3212 ай бұрын

    Great video Andy. Two days ago, I spent over an hour learning Cpk on my own through self study. Had I watched this video first, I would have saved a lot of time. Do you cover statistical formulas this same way in your CSSGB prep course? Thanks for the great content!

  • @saintmo1
    @saintmo13 жыл бұрын

    Hi and thanks for the video Cp, Cpk, Pp and Ppk are well understood now. Thanks so much

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    Thanks!!!

  • @adrianvega9946
    @adrianvega99462 жыл бұрын

    Absolutely great explanation...!!!

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Thanks!

  • @GustavoGonzalez-ep8cm
    @GustavoGonzalez-ep8cm Жыл бұрын

    Great video. Really helpful for exam preparation. Congrats for this channel

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Thanks Gustavo!

  • @mididoddi
    @mididoddi Жыл бұрын

    Great job! Thank you!

  • @greenbeltacademy

    @greenbeltacademy

    Жыл бұрын

    Thank you, and you're welcome Sanshray!

  • @bobbie_2020
    @bobbie_20202 жыл бұрын

    Such an excellent video!

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Thanks Saheeda!!!

  • @anthonyking2556
    @anthonyking25569 ай бұрын

    Your videos are awesome. I will be taking my CRE exam next Sunday. I chose the course Alpha Training and Consulting by John Lee. Both of your guys’ videos are awesome! Great refresher!

  • @CQEAcademy

    @CQEAcademy

    9 ай бұрын

    Thanks for the feedback Anthony!

  • @anthonyking2556

    @anthonyking2556

    9 ай бұрын

    Absolutely!

  • @onkarvahikar2204
    @onkarvahikar22042 жыл бұрын

    Quality information & Awesome explanation 😊

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Awesome Onkar, I'm glad you liked it!!!!

  • @sandyabraham3801
    @sandyabraham3801 Жыл бұрын

    Excellent content! Thank you.

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Awesome, thanks Sandy!!

  • @sureshchandana7738
    @sureshchandana7738 Жыл бұрын

    super job sir...you are great...i understood well...thank you very much...

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Thanks Suresh!!!

  • @ahmadtaherian2466
    @ahmadtaherian24663 ай бұрын

    this video is very useful and perfect thanks

  • @Iamoscarlopez
    @Iamoscarlopez Жыл бұрын

    Woooow!!! Amazing way to teach man!, you explained me in deep detail very important points no body explain, I Love You, thank you for your Job!

  • @Iamoscarlopez

    @Iamoscarlopez

    Жыл бұрын

    New Subscriber, Greetings from México!

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    You're absolutely welcome Oscar!

  • @dhamodarankkp4649
    @dhamodarankkp46492 жыл бұрын

    Superb sir. I understand the concepts clearly it's really helpful for my gate preparation

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Thanks!!!

  • @francoisl7663
    @francoisl7663 Жыл бұрын

    Very,very good slides and explanation. Thank you

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Thanks Francois!!!! I appreciate the awesome feedback!

  • @batakrushnamahapatra5515
    @batakrushnamahapatra55157 ай бұрын

    Your presentations are very good

  • @shishirmahmood1766
    @shishirmahmood17667 ай бұрын

    Excellent !

  • @ulasinoutdoor
    @ulasinoutdoor3 жыл бұрын

    Thanks for clear explanation and good examples.

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    You're welcome!!!

  • @gianlucappgozzi
    @gianlucappgozzi Жыл бұрын

    Thank you Andy for the video, people in the factory is asking me when we have to use Ppk and when Cpk. Ciao, Gian Luca

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Hey there! That's definitely a topic for a future video!

  • @travishsu4111
    @travishsu4111 Жыл бұрын

    I watch this for preparing my interview of the role attribute verification engineer. Thank you sir

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    You're absolutely welcome Travis, glad to help!!

  • @CherryPicker12
    @CherryPicker122 ай бұрын

    Thanks : D It helps me a lot!

  • @MrunmayiDandekar150104
    @MrunmayiDandekar150104 Жыл бұрын

    Awesome, thanks!

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    You're welcome Mrunmayi!!!

  • @DEFE1994
    @DEFE1994 Жыл бұрын

    Great video, thanks for sharing

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    You're welcome Marcos!!!

  • @enkhbolorphillips7015
    @enkhbolorphillips7015 Жыл бұрын

    Hi Sir …I am new leaner it’s so much helping me your explanation of this knowledge better understand my new job …many thanks

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    You're absolutely welcome!!!!! Glad to help!

  • @jeffreypalma4561
    @jeffreypalma45613 жыл бұрын

    Very Well explained. Upload more videos. Thank you.

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    Thanks, will do!

  • @noeldive1273
    @noeldive12738 ай бұрын

    Your videos are awesome

  • @SuperNaicker
    @SuperNaicker Жыл бұрын

    Great video. Do you recommend a basic level book on cp, cpk, six sigma, for aerospace manufacturing process. Thanks

  • @sangeetabooneeady8901
    @sangeetabooneeady8901 Жыл бұрын

    Thank you', Sir Very well explained Thank you again

  • @andyrobertson566

    @andyrobertson566

    Жыл бұрын

    You're absolutely welcome!!! I'm so glad to help!

  • @irshduck
    @irshduck Жыл бұрын

    Hey Andy - so as you mentioned at the end, different Cpks may be acceptable depending on the risk. My question is how do you establish what that acceptable limit is for different products / industries? I've been looking into various standards (medical device) with little luck as most text is left vague and open. Lets say a 1.00 Cpk is acceptable for a certain product when for another product its not and would need 1.33 Cpk? I know its based on risk but struggling to find anything to guide internal acceptance criteria. Thanks!

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Hey Dylan!!! I understand the struggle - I've also search for more definitive guidance in the past, and haven't found it. You're right in that the general guidance is risk based, and again that's tough to create industry standard guidance once, because we all have different scales for the impact (severity) of our failure modes. Some peoples worst failure mode would result in multiple deaths, while others might only impact the performance of the product without introducing any safety risk. Think about your own organizations scales for severity and probability, and then think about the severity associated with the quality attribute that you're measuring. Then ask yourself, what probability of occurrence should we achieve, for that severity - and that should give you a decent target for Cpk.

  • @Boerikoe
    @Boerikoe Жыл бұрын

    Great straight to the point presentation, clearly explaining the differences... Thank you very much ! Enjoyed every minute of it.

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Wow thanks so much, I appreciate that!!

  • @marlinamargono8260
    @marlinamargono826010 ай бұрын

    TQ, simple and easy to understand

  • @CQEAcademy

    @CQEAcademy

    10 ай бұрын

    Thanks so much!!!

  • @airlanggak5391
    @airlanggak53912 жыл бұрын

    you got a new sub! thanks for sharing!

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    You're welcome!!! I'm glad you liked the video. -Andy

  • @TheEricks6513
    @TheEricks65132 жыл бұрын

    You are the man!

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Thanks Emmanuel!!!

  • @marcusj97
    @marcusj972 жыл бұрын

    thank you sir for your time

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    You're welcome Marcus!!! I'm happy to help and serve!

  • @ravindrajoshi78
    @ravindrajoshi787 ай бұрын

    One more nice video, Thanks a lot for sharing. I have one question, How do you calculated defects per million? is there any formula relates?

  • @theronaldo84
    @theronaldo843 жыл бұрын

    Excellent !!!!

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    Glad you liked it!!!!! -Andy

  • @khairulalam9878
    @khairulalam9878 Жыл бұрын

    all lecture are very worthy

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Thanks so much Khairul!

  • @joaopedrorodolfo
    @joaopedrorodolfo2 ай бұрын

    Amazing explanation!

  • @CQEAcademy

    @CQEAcademy

    9 күн бұрын

    Thanks!

  • @NurulHidayah-ji3nm
    @NurulHidayah-ji3nm Жыл бұрын

    where can i watch further about how to get the d2 in finding standard deviation in cpk?

  • @엑셀
    @엑셀6 ай бұрын

    15:32 Cpk에서 사용하는 군내표준편차와 Six Sigma에서 사용하는 전체 표준편차는 다릅니다. 따라서 Cpk와 시그마 수준은 비교를 하지 못 할 것 같습니다.

  • @spiderlip
    @spiderlip2 жыл бұрын

    Great info

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Thanks!

  • @xxelaxela333
    @xxelaxela3332 жыл бұрын

    Thanks, i am trying to move up to a QE position at my company and ive been asked to do some capability work as a litmus test.

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Oh awesome, that's a great opportunity!!!

  • @lifetolive5149
    @lifetolive51492 жыл бұрын

    worthwhile video

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Thanks!

  • @jurgendr.dahmer1142
    @jurgendr.dahmer1142 Жыл бұрын

    Danke!

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    You're absolutely welcome!!!!

  • @minicheldegu2930
    @minicheldegu29302 жыл бұрын

    You are international man.

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Thanks!!

  • @user-td3sl7wj9v
    @user-td3sl7wj9v8 ай бұрын

    Hi doc, can cpk test show muscle problems like strains?

  • @TheBonswah
    @TheBonswah2 жыл бұрын

    What I find a little bit confusing is that in the last section (where the sigma levels are explained) it looks like the output value remains the same but the specification limits change. (the red bars move outward in the graph) It is the opposite way around right?: the specification limits remain the same but the amount of output that fits within these limits changes. The more output fits within the limits, the higher your sigma number will be. Can you please confirm?

  • @andyrobertson566

    @andyrobertson566

    2 жыл бұрын

    Hey There! You're correct most often the process is updated and the variation is reduced and the limits stay the same, and the width of the distribution shrinks.

  • @akpofure.j.arhagba2559
    @akpofure.j.arhagba25592 жыл бұрын

    you the best thank you so much

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    You're welcome!!!!!!! I'm glad you like it!

  • @souhaibsebbane5623
    @souhaibsebbane5623 Жыл бұрын

    Thank you so much. You should write a book on Lean Six Sigma, humanity needs it, period.

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Wow thanks Souhaib!! Actually, I did write a book (and I created a course) on Lean Six Sigma - that course (and book) is called the Green Belt Master Class, and I'm currently working on the Black Belt Master Class to build on that initial course (and book).

  • @souhaibsebbane5623

    @souhaibsebbane5623

    Жыл бұрын

    @@CQEAcademy Great, Will definitely look into those. I'm currently looking into what certifications are worth pursuing, but still in the process of acquiring the knowledge. I believe your course/book would probably get me intrigued 👍.

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    @@souhaibsebbane5623 Man I'd love to help you learn and grow your career - let me know if you ever have any questions about quality or continuous improvement (Green Belt, etc)

  • @souhaibsebbane5623

    @souhaibsebbane5623

    Жыл бұрын

    @@CQEAcademy Thanks a lot for your assistance, actually I'd like to know whether or not your program can prepare me for the Council for Six Sigma certification, because I am not qualified enough to take the ASQ (according to their requirements). Thanks again.

  • @greenbeltacademy

    @greenbeltacademy

    Жыл бұрын

    @@souhaibsebbane5623 Yes, my course would cover the body of knowledge for the CSSC lean six sigma green belt certification exam!

  • @hoangphuong631
    @hoangphuong6312 жыл бұрын

    The video show detail information. It's really interested. I hope that you could share more and more video in the next time. By the way, Do you have documents relative lean six sigma topic ? Could you please share me? Thanks so much for you sharing!

  • @andyrobertson566

    @andyrobertson566

    2 жыл бұрын

    Glad you liked it! Here's a link to a page with some content on lean six sigma: www.cqeacademy.com/cqe-body-of-knowledge/continuous-improvement/lean-manufacturing/

  • @xilin4976
    @xilin49768 ай бұрын

    hello, dear teacher, May I ask you a question ? In this video, you said before we calculate the CPK and PPK, we should make sure our process is under control, however, when we make a new product and set up new product lines, we do not know if our process is under control, so we would calculate the CPK and PPK, and judge our process is under control or not by the calculated CPK or PPK, is it right?

  • @tenda4sho1
    @tenda4sho12 жыл бұрын

    Thanks for all your hard work putting these videos together! #alconcoworker

  • @andyrobertson566

    @andyrobertson566

    2 жыл бұрын

    hahaha thanks!

  • @rezguiimen5228
    @rezguiimen52282 жыл бұрын

    Thank you very much for this video, you have said it all. I need some clarifications please, 1.we manufacture several batches per year on the same machine, and we are arranged with each batch to make a new adjustment, how I can control the performance of the machine, with what parameter Cp/CpK or Pp/Ppk? Knowing that the batches are manufactured in slightly different periods 2. we have parameters that are not at the upper or lower specification limit, how can we control the capability

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Hey Rezgui! Okay, so one of the baseline assumptions of control charts is that the process is consistent, and on-going. If you only run a batch several times per year, then the typical control chart methodology doesn't apply. Because each and every unique setup is essentially "special cause variation", you're intentionally changing the process, so the old control limits don't apply. There is a concept in SPC (Statistical process control) called short-run SPC, which is exactly what you're describing. You may want to do a quick youtube search on short run SPC and see if that answers your question. Check that out and see if that helps you out.

  • @rezguiimen5228

    @rezguiimen5228

    2 жыл бұрын

    @@CQEAcademy thank you very much for your answer :)

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    @@rezguiimen5228 You're welcome!

  • @pwrmx24
    @pwrmx243 ай бұрын

    I can't find the video you mention at about 8:00 and don't see a link to it in the description.

  • @ahmedyangui8578
    @ahmedyangui8578 Жыл бұрын

    Hello, thanks for the video , very clear and informative. My question for the last slide how are conformity % is calculated there?

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Hey Ahmed! That conformity % comes from the normal probability tables. The CPK calculation is very similar to the z-score transformation which will tell you the percentage of non-conforming material. Check out this video to learn that process: kzread.info/dash/bejne/aJx8ma6wc9qeobw.html

  • @zakerhussain5522
    @zakerhussain552210 ай бұрын

    Awesome

  • @greenbeltacademy

    @greenbeltacademy

    10 ай бұрын

    Thank you!

  • @jeremynguyen9342
    @jeremynguyen934211 ай бұрын

    Hi Andy, thank you for the great video. If the Cp value is 0.69 and Pp is 0.52 is the process statistically control with cpk 0.55?

  • @greenbeltacademy

    @greenbeltacademy

    11 ай бұрын

    Hey Jeremy, it's very difficult, if not impossible to determine if your process is stable just using CP and PP values. Generally, the closer your two numbers are (Cp and Pp) the more stable your process is, but you should really use a control chart to make that determination.

  • @deanopenn
    @deanopenn16 күн бұрын

    Hi Andy, i have seen a scenario where If PP and PPK fail to achieve the minimum requirement e.g. 1.67 but CP and CPK passes. The big factor is the tolerance is so small it doesn't leave much room for any process variation as PP and PPK is long term. What are your thoughts on this due to tight tolerances?

  • @bramvercruysse4539
    @bramvercruysse4539 Жыл бұрын

    Hi Andy! I am following a six sigma foundations course on LinkedIn and noticed that the values of %Conforming and DPM's in the table at 14:22 don't match those as taught in six sigma. The course I'm following for example gives a %Conforming of 99.999 66% and DPMO of 3.4 at a sigma level of 6. How come that they are different? Are they calculated differently?

  • @bramvercruysse4539

    @bramvercruysse4539

    Жыл бұрын

    Nevermind! I noticed you explained it in a reply on a comment from 1 year ago

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Hey Bram!!! Great question, okay so there is "short-term" capability, which is what I'm showing here in this slide. Then there is "long-term" capability, where the estimates of the defect rates are "shifted" by 1.5 sigma. That's where the difference comes from. That 1.5 sigma shift is "empirical", meaning that it is derived from experience

  • @kaddybhatt892
    @kaddybhatt8922 жыл бұрын

    It's v gud you have cleared my doubt ,I having that doubt for 5 years but I have one doubt about cp and its sigma value please explain it with example as u explained in pp sigma value...please sir....

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Hey Kaddy!!! Yes, that's probably the topic of a future video, i'll add that to the to-do list! -Andy

  • @lukaschabrecek9765
    @lukaschabrecek9765 Жыл бұрын

    Hello Andy, I am trying to find out what is the minimum amount of the measured parts for evaluation Cpk and Ppk. I just remember from many years ago that there was specification how many parts have to be measured for evaluating short and long capability of the product. now I can not find. Thank you for your help.

  • @andyrobertson566

    @andyrobertson566

    Жыл бұрын

    Hey Lukas!!! Okay, so there aren't any hard and fast rules for how many samples you must take to calculate process capability. If you're taking data from a control chart, and converting that into Cpk, I'd recommend at least 25 sub-groups of data before you make any calculations.

  • @nourajamal8166
    @nourajamal81663 жыл бұрын

    Thank you

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    You're welcome!

  • @airlanggak5391
    @airlanggak53912 жыл бұрын

    thanks man!

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    You're welcome!!!

  • @rodneybenton1010
    @rodneybenton10103 жыл бұрын

    Does the 1.5 sigma drift come into play on CPK?

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    Hey There!! Okay, so I didn't get into the 1.5 sigma long-term shift, because it would have added substantial length to the video, but the estimates for DPMO are the "short term estimates" of failures. I've explained the 1.5 sigma shift over at CQE Academy: www.cqeacademy.com/cqe-body-of-knowledge/continuous-improvement/continuous-improvement-techniques/ There's another video there, and I'd jump forward to 9:54 to hear the explanation on the 1.5 sigma shift.

  • @karthiks7170
    @karthiks71702 жыл бұрын

    Hi Sir, Why do we correspond 0.33 Cpk value to 1 sigma and so on?

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Hey Karthik, Remember that when we're calculating CPK, we divide the distance from the nearest spec limit by 3 sigma. So if we were 1 sigma away from the nearest spec limit, our CPK would be 1/3 (0.333), hence 1 sigma is equal to a CPK of 1/3

  • @jitendranath4058
    @jitendranath40583 жыл бұрын

    Hello, thanks for this video. but I have doubt regrading last chart in which you have shown Cpk and sigma level,DPMO and defect rate. As per my understanding DPMO of six sigma is 3.4 but you have mentioned it 0.002. Please clear my doubt. thanks

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    Hey There!! Okay, so I didn't get into this, because it would have added substantial length to the video, but the estimates for DPMO are the "short term estimates" of failures. Six Sigma practitioners often apply a 1.5 sigma shift to estimate the long term capability and estimates of DPMO. I've explained the 1.5 sigma shift over at CQE Academy: www.cqeacademy.com/cqe-body-of-knowledge/continuous-improvement/continuous-improvement-techniques/ There's another video there, and I'd jump forward to 9:54 to hear the explanation -Andy

  • @CarstenDittrich2014

    @CarstenDittrich2014

    2 жыл бұрын

    @@CQEAcademy I 100% get what you are saying and referring to, but I do think for the sake of clarity that at least you should have mentioned this digress from 3,4 in this vid (which is great btw ;o) ), as this really trips many, I would assume..

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    @@CarstenDittrich2014 Thanks Carsten! Yeah the next time I shoot a video on this topic I'll work in that topic.

  • @rizwankhanjara8376
    @rizwankhanjara8376 Жыл бұрын

    thank you andy

  • @greenbeltacademy

    @greenbeltacademy

    Жыл бұрын

    Thanks Rizwan!!

  • @davidpuente5135
    @davidpuente51352 жыл бұрын

    👏🏽👏🏽👏🏽

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Thanks David!

  • @J2day2
    @J2day2 Жыл бұрын

    Thanks!

  • @greenbeltacademy

    @greenbeltacademy

    Жыл бұрын

    You're welcome!!

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Thanks so much!!!

  • @athar786100
    @athar786100 Жыл бұрын

    Hi Andy great lectures... but is there a mistake here on your last slides 'interpreting CPk. Should the vertical lines be upper and lower CONTROL limits? the upper and lower spec limits are not related to the process as they are set by the customer, so they are constant as they are not related to the process standard deviation. Am I right here? Also - not fully clear on when you would want to use PPK rather than CPK. Be ver grateful if you can address these points, Andy - and many thanks :)

  • @athar786100

    @athar786100

    Жыл бұрын

    Andy.... on second thought - and i have thought this through now so maybe apologies for my knee-jerk comment. I am really trying to understand this.. So after further thinking here is what i understood and would like your 'OK' on it. The spec limits are indeed fixed by the customer , so it ay be +/- 3 mm or whatever - that is fixed. But what is NOT fixed is the 'distance ' between the mean of the characteristic and the USL or LSL in terms of process standard deviations. The desire is to have the process so on point that the variability is very low is the standard deviation to be very low. This would mean that the USL for exmaple may be 4 or 5 or 6 standard deviations away from the mean (depending on the criticality v cost tradeoff). This the USL itself does not move but the 'fatness' of the normal distribution ie the process capability is what moves. The control limits (UCL or LCL) are a reflection of the fatness and reflects the measure of the characteristic (eg product length) at 3 standard deviations from the mean. At this point we will have captured 99% of the area under the curve . The question then is the extent of the gap between this point and the USL - if this gap is a posive number then the process is in control as we are able to deliver the product within limits. If the USL is inside the UCL then, 'mission control, we have a problem'. Is this right?

  • @markjosephlobete2563
    @markjosephlobete25633 жыл бұрын

    Hi, excellent video especially the interpretation of result of Cpk, but I wanna know: are Cpk numbers such as 1.67 and 2.00 are defined already in industry? Thanks for the answer

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    Hey Mark, what do you mean by being defined in industry? As in, are those process capability numbers, and their associated statistics (DPM, Defect rate, % conforming) a pre-defined standard? If so, yes, these rates are standard.

  • @markjosephlobete2563

    @markjosephlobete2563

    3 жыл бұрын

    @@CQEAcademy Hi Sir, if these numbers are pre-defined standard in industry, where can I read the document saying Cpk 1.67 and 2.00 are already followed by manufacturers? Thank you for the answer

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    @@markjosephlobete2563 gotcha, I understand your question now. Okay, so not all manufacturers have achieved a process capability of 1.67 or 2.00. That depends on the process and the organization. If you have a vendor or a company that you're thinking about, you can ask them what their process capability is. If you're looking for a new vendor, you can also require certain levels of process capability as part of your supplier quality agreement. -Andy

  • @markjosephlobete2563

    @markjosephlobete2563

    3 жыл бұрын

    @@CQEAcademy hi Sir, thank you for your time and knowledge. More powers to you.

  • @haroldsimpson8422

    @haroldsimpson8422

    2 жыл бұрын

    Actually industry standard is 1.33, at least that's what it was when I was a young Quality Engineer at Ford Motor Company while working with suppliers. However, going from a 1.67 to 2.0 doesn't seem like much on a linear scale however, the quality level is astronomical and costly as Andy has stated it all depends on what your process is. Typically your DFMEA, PFMEA, and Control Plan will identify Critical Characteristics that one needs to focus on, or control. Good questions

  • @michaelsumido1317
    @michaelsumido13173 жыл бұрын

    Hi sir, thanks for the great explanation. I only cant comprehend why the mean of 6 when centering the process in CPk becomes 8. Can you please highlighten me. Thank you very much.

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    Hey Michael, in this example, the LSL and USL are 2 and 14, meaning that the center (between those 2 spec limits) is 8 - basically I just took the average of 14 and 2 to find the "center" between those two spec limits.

  • @tarsono0606
    @tarsono06063 жыл бұрын

    Hi thanks for video. But i have doubt regarding to formula of standard deviation of Pp, why u use "n-1" not "n". Is not that Pp is indicate Population not sample?because we use "n" in calculate standard deviation population.. ?

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    Hey Tarsono, thanks for the question! Okay so when we're calculating process capability, and that includes Pp, we're using sample data, which means when we calculating the standard deviation, we're calculating the sample standard deviation. This is why we use n-1 in the calculation.

  • @joelegure506
    @joelegure506 Жыл бұрын

    Hi....How can I calculate the process capability for a specification unilateral, I mean, when the specifications is a min or Max value

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Hey Joe! Just do the calculation for the one specification that you have!

  • @hopefullysoonaweldingengineer
    @hopefullysoonaweldingengineerАй бұрын

    Hello Andy, please let me ask a very elementry question. If we want to increase Cpk value we should increase the numerator of that fraction. Since the specification limits are directly influenced by customer how to increase it? Thanks.

  • @hopefullysoonaweldingengineer

    @hopefullysoonaweldingengineer

    Ай бұрын

    Decreasing the variation on the denomimator. I guess.☺️

  • @sreeshaiyer596
    @sreeshaiyer5962 жыл бұрын

    What's the d2 and c4 factors you're talking about? Could you elaborate a little more? 9:03

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Hey Sreesh! These factors come to us from SPC (Statistical Process Control), and we use these factors to convert our SPC data (R-bar, S-bar) into an estimate of the population standard deviation. kzread.info/dash/bejne/c55rzqyFgpCdkpc.html

  • @user-ki7lm1ui4y
    @user-ki7lm1ui4y Жыл бұрын

    ❤😊

  • @greenbeltacademy

    @greenbeltacademy

    Жыл бұрын

    Thanks so much!!!!

  • @user-gv8hm6tc3y
    @user-gv8hm6tc3yАй бұрын

    If our LSL is - what will do

  • @AshKetchup151
    @AshKetchup1512 жыл бұрын

    what is the c4 factor? where does it come from and what does it mean?

  • @CQEAcademy

    @CQEAcademy

    2 жыл бұрын

    Hey Jacob!!! Great question, okay so this factor comes from control charts. Remember Cpk calculations should originate from a control chart, and the c4 factor allows you to convert the average sample standard deviation (s-bar) from an X-bar and S chart into an estimate of the population standard deviation.

  • @cocopop111
    @cocopop1113 жыл бұрын

    I wanted to ask why do you use spec limits for the Cpk instead control limits in control charts?.... is it because process control is different than process capability in analyzing the data?.......

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    Hey There, okay so that's a great question! Remember, the control limits from the control chart represent the "voice of the process", meaning that those control limits reflect the natural variation in the process (+/-3 sigma). So if we compared our process variation against the process control limits, then our Cpk would always be 1, because the control limits are 3 sigma from the mean. The specification limits come to us from the customer and represent the "voice of the customer", and we use these because that's how we compare our process against the customer requirements to quantify how much "non-conforming" or "out of specification" (OOS) material that our process will create.

  • @cocopop111

    @cocopop111

    3 жыл бұрын

    I see ok got it... thanks for the reply

  • @cocopop111

    @cocopop111

    3 жыл бұрын

    One more question.... the data that is analyzed for cpk should it be data that is a key characteristic of the product or should it be a process parameter of making the product which is best?

  • @CQEAcademy

    @CQEAcademy

    3 жыл бұрын

    @@cocopop111 that's really up to you, and it depends on your product or process. Generally though, i would recommend an attribute about your product, because that probably directly translates into a customer want/need. Your process parameters - and I'm assuming here that you're talking some sort of process output - likely correlates with some CTQ (Critical to Quality) attribute, but not perfectly, so if you can measure a key characteristic of the product (a CTQ), then I'd start with that.

  • @cocopop111

    @cocopop111

    3 жыл бұрын

    Ok great thanks for your responses !👍🏽👍🏽👍🏽

  • @snoringdragon1980
    @snoringdragon1980 Жыл бұрын

    Hi, what is the "underlying distribution" of a process?

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Hey There!! Great question. Okay, so the answer is, it depends on the process! A major assumption in process capability is that the "underlying distribution" is the normal distribution (which is correct in many cases). To test this assumption, you must collect data from your process and then plot this data with a Histogram to confirm what the underlying distribution is. Hopefully that makes sense.

  • @snoringdragon1980

    @snoringdragon1980

    Жыл бұрын

    @@CQEAcademy Thanks. What should I reply when I am asked why it is unnecessary to know the underlying distribution? Is it because we can see a clear special cause variation on certain number of samples occurring in the data, and therefore, there is no need to find out or plot the chart?

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Hey @@snoringdragon1980 okay, so we've sort of switched topics from Cpk to SPC, which is definitely okay because those topics are definitely interrelated. In process capability (Cpk) it is critical to understand the underlying distribution because the Cpk calculations are based on the normal distribution, and if your process is not normally distributed, your estimates of defect rates will be incorrect (invalid). For SPC, when looking for special cause variation, the underlying distribution is irrelevant because control charts are based on the central limit theorem. The CLT tells us that the distribution of sample means will be normally distributed even if the underlying distribution is not normally distributed.

  • @eduardolorie
    @eduardolorie Жыл бұрын

    thanks , One question please : if a process values are cp 1.205 , cpk 1.198 , pp 0.881 , ppk 0.879 none of the process values are centered ?

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Hey Juan!! That's such a great question, okay so the way that you tell if your process is centered, is to compare your Cp against your Cpk. If these two values are identical, then your process is perfectly centered. So in this case, your cp value (1.205) is very close to your cpk (1.198), which implies that your process is very close to the center.

  • @eduardolorie

    @eduardolorie

    Жыл бұрын

    @@CQEAcademy Thanks a lot for your answer Andy, this question is part of the six sigma Black belt certification examn , and I answered wrong .... now Im sure of the right answer thanks to you.

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    @@eduardolorie You're absolutely welcome Juan!

  • @insaneguy2337
    @insaneguy2337 Жыл бұрын

    Hi, thanks for the video. I have questions: 1. If a car engine was designed to emit less than 4.6 g/min of NOx, and the agreed customer defect level is less than 3.4 defects per million engines. The legislation is changed to an emission target of 4.0 g/min. How can I find the USL and LSL? 2. 3.4 defects per million means 6 sigmas, isn't it?

  • @CQEAcademy

    @CQEAcademy

    Жыл бұрын

    Hey There! So as it relates to emissions, there is no LSL, only an USL - which should be given to you either by the customer, or by legislation (4.0 g/min). In terms of defects per million, there are two different estimates of defect rates. Short term (which I've shown here) and Long-term (which I haven't shown). the long-term estimates include the "1.5 sigma shift" and when you account for that emperical shift, yes, the 6sigma defect rates are 3.4 dpm.

  • @insaneguy2337

    @insaneguy2337

    Жыл бұрын

    @@CQEAcademy Appreciated the reply

  • @federicopagano6590
    @federicopagano6590 Жыл бұрын

    is there a maximum value for cpl? (One sided specification

  • @greenbeltacademy

    @greenbeltacademy

    Жыл бұрын

    Hey Federico! No, there's no maximum value for a one-sided Cp calculation.

  • @federicopagano6590

    @federicopagano6590

    Жыл бұрын

    @@greenbeltacademy thank you