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plastic waste to gasoline pyrolytic recycling
hello you all i am back again with one of my bigger projects
a plastics pyrolysis apparatus that is designed to pyrolyticly transform organic macromolecules into a crude oil like mixture
hello you all i am back again with one of my bigger projects
a plastics pyrolysis apparatus that is designed to pyrolyticly transform organic macromolecules into a crude oil like mixture
Пікірлер: 241
Definitely this is not failure process, Very good concept to destroy plastic wastes from earth and save soil wealth by alternative fuel resource, .God bless you
"...it made ma f*ing angry..." 😂 I know the feeling. More power to you. Keep it up.
"Have fun and do not kill yourself" - words to live by!
Nice to see someone working with science in the real world. Hope you keep up the great work for sure.
@jeffcessna
5 жыл бұрын
www.blest.co.jp/eng/service/nvg-200/
This is not so easy an cheap as its made out to be. My plant consisting or a 2000 L steel container and coolers each of 200L set me back a pretty penny and that's not the boiler and pipe works. It produces approximately 100 to 130 L of diesel oil and 10% of that amount is petrol. You might spend about 10 -14 hrs depending on circumstances. I managed to get quite good quality petrol but the diesel oil is pretty shitty. The diesel works well, but it causes the injectors to clog up. What no one tells you is that the dark colour is caused by tar and carbon in the distilled product. The petrol (although very light yellow coloured) cause extreme carbon deposits in the engine and exhaust systems as well. The (feel) product turns darker and darker when left for a few days /weeks. The carbon/tar tends to settle at the bottom of the container but it seems that it's an ongoing reaction to darken. It has the tendency to dissolve some kinds of rubber and plastic pipes. Inshort, this is my experience with it.
@HazelChem
5 жыл бұрын
Thx for sharing your experience with this process, it will definitely help me improve my setup mfg hazelChem
Very smart well done 👍
Idea is good, finally we have solution for plastic waste. 👍👍👍
Great job! Your tracking your way to Success! Just keep it up.
Nice simple approach! But I'd expect serious clogging of your pipes because high boiling compounds that are tar-like semi solids at RT are driven off and condense in the pipes. This can be eliminated by superheating the gasseous product stream first. Thermal cracking on the way. At least this is what happened when I did something very similar. PVC should first distill off as HCl at quite low temperatures. Under 200°C. It should not create significant amount of chloroorganics there. But that process takes time. I sure like to see your paper! ;)
@HazelChem
2 жыл бұрын
Heyhey thanks for all your comments. I am no longer giving out the paper because I now (studying chemistry) find it lacking in many points. But in the future there will be more. And when I finished my work with the ME faculty I will make the blueprints of the new system avalible for everyone. mfg hazelChem
Love the videos. Absolutely hilarious when the robot lady voice swears at about the 7:00 minute mark. 😆😆😆
@HazelChem
4 жыл бұрын
haha well I also love it when she swears like a trucker but it sounds just funny. mfg hazelChem
@reypolice5231
5 ай бұрын
@@HazelChem May I ask what is halogenation plastic?
This is good! Some thoughts: start heating the vessel before adding the feed stock. Let the plastic melt and begin shrinking inorder to fill the vessel to the maximum. I would weld those bolts to the flange, turning them into studs. How about super heating the distillate?
Yep, its pretty much the same principle the #plasticadios guys are using to build their plastic to fuel plants! Good job! :)
Well that's a change from your usual glassware! 6:29 : Please don't run it on PVC. You could make small amounts of dioxins. They're easily absorbed through the skin, and become a severe health hazard at parts per billion levels. Look at what happened in Times Beach : 30 ppm *in the soil* was enough to cause horses and birds to die off. Same in Seveso where a few micrograms of dioxin per square meter of topsoil were sufficient to cause a mass die-off of the local fauna, and hundreds of cases of chloracne in people. I don't know how you plan to analyze the results, but I'd be surprised if it is sensitive enough to detect dioxins before they are a severe threat. As far as I know, the only satisfactory technique to avoid their formation in waste incineration is to do it at high enough temperatures with an excess of oxygen to ensure complete oxidation of organic compounds. That's obviously not going to be the case with your setup, since you're running it in the absence of oxygen. So, yeah. Just stay away from halogenated cr*p, as much as possible. It's never good...
@HazelChem
5 жыл бұрын
well thx for your concerns i will consider them ! mfg hazelChem
The bottom mating flange should have an indented slot for holding the gas sealing rope, with a matching raised lip on the upper flange to push down onto the rope in the slot. To use less energy, the waste heat from the condenser can be used to heat the supply fuel gas and/or heat the supply air to the burner. As part of the startup gas purge you should include a vacuum pump to draw it down and remove the nitrogen and oxygen. Use a shredder to break large pieces into small chunks. This will accelerate the dissolving of thick hard plastics. If you put the whole thing on a weight scale, you will know when the process is done because the reactor vessel stops becoming lighter.
Woha boy ... DRY ICE !! Takes a SMALL amount to purge .. Its Cheap USE IT USE a refracktory lined vessel and a pyrometer * 800 F .Great video thanks .
@HazelChem
4 жыл бұрын
I recommend my newer video on the pyrolysis project! the problem with dry ice is that it is very hard to get where i live. mfg hazelChem
Looks like a good yield. Based on the video, less than 10lbs of plastics were used. Half an hour of pyrolysis and yield was unknown, but looked like it was fair.
Just Perfect! Excellent video buddy!
Love your work! Had not heard of liquid tin for decarbonizing. Some of the papers I have read have used nickel or other catalysts to do this. Many have tried using the catalyst in the reactor, but a cleaner product might be able to be obtained by running the gases through hot catalysts. Some that I have heard of include silicon dioxide, copper, manganese dioxide, vanadium, etc. One of the things I wish to try is heating coins (made of cupronickel in the united states) and running the hot gases through those.
Hi, nice video. We use the fast pyrolysis unit Fpp02 for recycling plastic waste. It turns out fuel for hot water boilers.
We did same thing as our project work and it works . We distilled the Crude oil , it's properties are similar between petrol and diesel. At the distilled process some gaseous are released. This process release the so many harmful gaseous . It's very dangerous.
@HazelChem
5 жыл бұрын
well this process handles aromatic hydrocarbons so it is generally not save mfg hazelChem
It ain't easy being cheesy!
the crucial question, is it economic and sustainable? , how much butane you have to use to get 500 ml of gasoline? I think there are always good ways to tap out plastic wastes not like that pollutant way.
@dylanletchworth8348
2 жыл бұрын
You can use wood
Been waiting on this for a long time man. Great job
copper wire may can be used as seal on stainless flange, like in vacuum applications :)
WOW GREAT VIDEO. This is like some industrial/commercial type equipment. I would definitely read any paper written by HAZEL CHEM but i do not speak german. I know maybe 20 german words. Not good enough to read german. My sister lived in germany like 5 or 10 years. SHE LOVED IT !!!!!!!!!! She said it was the best place she ever lived.
Dude you just made the monster-styrene-machine! Fill it with tons of polystyrene hahaha!
Well done!
Just a tip..weld the nuts in place under the flange to the lid replacement a one man job.
@supjay3945
3 жыл бұрын
good tip
facinating
try to put cement, silica, alumina or sand or any other solid catalyst at the bottom of the pyrolizer. In this way ensure full cracking and avoid high paraffin obstruct system.
Really great video but on that you should check out torquing specs for bolts on flange. As you won’t be getting an equal amount of pressure all the way along the way your doing it. Just an observation that’s all! Love your work!!!
Cool!
I make it like that too and it works good I make a lot of gasoline and befor i try to my motorcycle i pouring some oktan booster and yeah i driving it
I really believe this is more about views then actually coming up with a real solution!
@HazelChem
Жыл бұрын
At the end of the year we will give the first system to the NGO ProOcean in the Philippines. I understand that a lot of people on KZread just go with trends and only care for views... it is actually quite sad... anyway i have spend a lot of my spare time and money on this project because I actually believe that small self sufficient pyrolysis systems can help many people in the global south. In this time of crisis climate collapse wars and all I just want to make an positive impact no matter how small it might be. best hazelChem
love the robot voice, excellent work
Hmm Nice Job. I will prefer Alibaba to buy a pyrolysis machine.
nice job! maybe if it os possible you could fraction distill it and show us the yields! :D
@HazelChem
5 жыл бұрын
all ready did it for my paper i will post the result on my instagramm acount :D mfg hazelChem
@Farneze1990
5 жыл бұрын
@@HazelChem nice! :D
👍👍👍👍
I am done with this project when I heard this ""Have fun and do not kill yourself""
Haha, your explanation by a robotic application ended funnily. Take care when you do such experiments.
Viel gut!! I'm planig built mi little pyrolisis
Nice
what is the efficiency of this process? can you use the product of initial runs to power future runs?
Can you purge the chamber by dumping a box of sodium bicarbonate in the bottom, the heat would hit that first and so produce CO2 pushing all of the air up and out before the plastic has even melted?
@HazelChem
5 жыл бұрын
well you could do that but there can be increased corrosion of the steal mfg hazelChem
@DanielSMatthews
5 жыл бұрын
@@HazelChem Ah, well just thrown in a lump of dry ice. Or is there another carbonate that would be less problematic such as ammonium carbonate?
@HazelChem
5 жыл бұрын
@@DanielSMatthews well dry ice is a good idea ! and ammonium carbonate is a very bad idea because of the ammonium gas being evolved ! mfg hazelChem
That's great, I'm making a pyrolyzer myself. My chilling system has some temperature sensor for trying to operate in semi- continuous regimen and also for separating the oil in different fractions. Can you open a discord group for that ?
@HazelChem
4 жыл бұрын
well i do not have discord or the time for it but maybe there is a easier alternative ? but the idea behind this would be good to share information that you only learn by trying ..... ps: you cant separate fractions when you are working with a discontinuous system ! (only with a separating column) hope this helped mfg hazelChem
Exelente!!!
I'm sure there's a government regulator that hates what you're doing. Where I'm at I'm sure you'd need to go through some lengthy EPA process after getting engineering approvals from state inspection areas. They could turn your project into a multimillion dollar expenditure. I'm happy you were able to do this and love your work and videos nonetheless but I thought that was why you didn't show any your face :)
Lets see those pvc runs!
Amazing video! How much do you think you'd need to scale up this process in order for it to break even on cost? I'm assuming that fractionating all the product would take some work. So you would do column chromatography in order to determine constituents, and with that information you could find the proper temps to separate your products with an ordinary distillation apparatus? Very interested in seeing more :) If this process can become profitable, there might be incentive for "mining" plastics from our oceans, simultaneously cleaning our oceans and producing oil w/o having to drill miles underwater.
@HazelChem
5 жыл бұрын
well the process would need to be done on a industrial scale like tons an hour .... and at first i am doing a simpel distilation to seperate the paraffines and the liquid then the liquid components are fractionated in 10°C fractions to see of which boiling sector how much is present mfg hazelChem
@trillrifaxegrindor4411
5 жыл бұрын
the biggest issue i see is it costs refined fuel to make waste into crude fuel....its back to the "there's no free lunch"
@jeffcessna
5 жыл бұрын
this unit lets you select Gas, Kerosene or Diesel www.blest.co.jp/eng/service/nvg-200/
Nice! Hard case listening to a computer voice say fucking. Great video!
@HazelChem
5 жыл бұрын
thx :D
@markyes2041
4 жыл бұрын
@@HazelChem you did nice work here :)
So this is what they powered cars with in the Double Dragon movie?
How much time did it took to pyrolyze the plastic and can you share the design with measurements . Btw great efforts
@sammyd7857
4 жыл бұрын
Why do you need dimensions, I can guess fro the video
Let’s build,one! I’m in La Porte, TX .
Could you please explain further about how the fractional distillation here works? I am confused if some types of liquid fuel produced from plastic pyrolysis have lower/higher boiling points than water. :(
@HazelChem
4 жыл бұрын
i made a video on the distillation kzread.info/dash/bejne/gIhovNCegsyyZJs.html hope this answers your questions mfg hazelChem
Yeah have they found away to make fuel yet? Have these guys narrowed down what are the best plastics for this process? You do know that all plastic items have markings to define the plastic.
@HazelChem
Жыл бұрын
Hey, i have actually just won a price from the technical university of Munich where I also study chemistry. For many years I am now working on this project and have come quite a long way since then. If you are interested in more information there is a video coming at the end of the month explaining all of this in detail. If you do not want to wait till then you can watch this one: kzread.info/dash/bejne/nIFsxJWyfavafaw.html just turn on auto cc in English if you do not speak German. For your statement about different plastics: Yes I am aware of that as polymers are a big part of chemical studies. I have done my own tests but there are many great research papers on the topic which you can find on sci hub and google scholar. If you have any questions left after this i am happy to answer them :D Best hazelChem
It would really be nice if somehow you could burn the plastic for fuel to complete the pyrolysis. It would be like free!
Hi! Nice work! Is there a website where you post your projects ?
the hard part is to build your reactor, definitely its not a few dollar, a hundred or a thousand perhaps
@HazelChem
5 жыл бұрын
well the reactor was around 500 to build mfg hazelChem
Great work. What's the composition of the distillate?
@HazelChem
5 жыл бұрын
it´s a mixture of hundrets of different compounds like crude oil mfg hazelChem
@p.f.3014
5 жыл бұрын
Hazel Chem the benzene content worries me a little... I expect plasticisers make it unavoidable
@HazelChem
5 жыл бұрын
@@p.f.3014 benzene is almost always a pyrolysis product !
@HeisenbergADHDScienceAndMore
5 жыл бұрын
@@HazelChem There's a technology that they're working on to methylation of benzene using zeolite to yield toluene. This could be used as a paint thinner.
@HazelChem
5 жыл бұрын
@@HeisenbergADHDScienceAndMore well the problem is that i don´t want toluene ... maybe i will do a hydrocracking with the pyrolysis oil thou mfg hazelChem
This could be a potential fuel source and finally get rid of all the plastic in the oceans and landfill with people investing in it. Too bad it takes so much energy to do it. Would a large magnifying glass make the container hot enough to produce the same result? Just a wild thought.
@HazelChem
5 жыл бұрын
i don´t think so but you could pair it with a solar thermal power plant mfg hazelChem
Can't you do this with car tires and "wash" the sulfur out of the oil??? Just a thought because of the ULS Diesel fuels.
Would it be possible to replace the plastic bags with stuffed animals made of polyester fabric?
@HazelChem
5 жыл бұрын
yes but you should try higher temps and and use an CO2 or argon atmosphere mfg hazelChem
@mikehansen2219
5 жыл бұрын
Could you have the opportunity to make a video showing how to do it?
Can I have the project please? I would be interested in building a domestic one
How much propane did you use to get that little amount cost effective?
@HazelChem
5 жыл бұрын
well in my Setup it is not cost effective but if you insulate and do it on a biger scale plus the money you get for disposing the plastic waste it should be profitable mfg hazelChem
🤘
how do you celan up at the bottom of the genertator after the process ? please keep on trying calculating and working, guess you will find out a good way to produce offer the world tp produce energy from all that waste of plastic around the world ...
dude your goanna be a richman!!!
@jeffcessna
5 жыл бұрын
www.blest.co.jp/eng/service/nvg-200/
Great video! Would it work with food scraps too? If dried?
@HazelChem
5 жыл бұрын
yes any organic material
Wow. This is mesmerizing. Is this university funded research? I hope you get some patents from this research.
@HazelChem
4 жыл бұрын
nope all funded by myself and since 2 months by a couple of patreon supporters ^^ mfg hazelChem
@tedf2
4 жыл бұрын
@@HazelChem I'm totally stupefied by this fact. It's analogous to Christopher Columbus setting out his expedition on a surf board/ raft alone. I'll follow up shortly.
@HazelChem
4 жыл бұрын
@@tedf2 haha oh my i love that picture ^^ I think with determination you can achieve a lot and money is just good if you are spending it on things you like soooo I am gladly pouring most of my resources into my projects. mfg hazelChem
I want you to build a large commercial one for me in Chicago, can you do it?
Good content, please do the voice over yourself so we don't have to listen to robot lady.
Where do you find or how do you create this reactor.
@jeffcessna
5 жыл бұрын
www.blest.co.jp/eng/service/nvg-200/
Hi.. why is it important to have minimal oxygen in the cylinder ?
id machine a tappered flange with a big nut if done correct you will not need a gasket just like a hydraulic fitting
Can you just run a hose from a near by car to flush the tank?
@amanout
4 жыл бұрын
I was wondering that too. I think car exhaust has other components besides CO and CO2, but maybe it's clean enough.
Great to see. Have you produced and yields per plastic type or compared amount of gas required to produce the reclaimed oil?
@HazelChem
5 жыл бұрын
that´s something for the small induction heated reactor video will be uploaded when i have some time to spare mfg hazelChem
"Have fun and do not kill yourself" 😄❤ I am interested in the research paper, how can I obtain it
@HazelChem
3 жыл бұрын
haha that phrase is so old ^^ got it from a friend I think write me an email and i will send your what i have mfg hazelChem
How you design your condenser and heating chamber ?? I want to read your thesis. I am also working on it..
love the robot voice
Nice video but how to create this setup Or buy
Will this be 100% recycling from the wasted plastic, it will be any toxic residue?
@HazelChem
4 жыл бұрын
the residue is carbon with traces of metal but there should be no organic contamination mfg hazelChem
Hi, wollte mal fragen, ob sich diese Prozedur überhaupt lohnt. Ich meine: Wird nicht aus den Abfallstoffen vom Rohöl in der Raffinesse, der Plastik hergestellt? Dann wandelt man doch den Plastikmüll wieder zurück in den Rohöl, bestehend nur aus Abfallstoffen! Oder hab ich da nur nen gewaltigen Denkfehler? MfG
@HazelChem
5 жыл бұрын
nein plastik wird aus dem mitteldestillat des erdöl durch cracken und synthese der monomere aus dem crackgasen gewonnen ! also ein denkfehler .... zusätzlich ist die idee hinter der pyrolyse weniger erdöl neu vördern zu müssen, da der plastikmüll der eh probleme verursacht in öl umgesetzt werden kann. mfg hazelChem
What do you do with the crude oil ?
Could you light a piece of paper on fire and let it smolder inside the chamber to eat the o2?
@dylanletchworth8348
2 жыл бұрын
Definitely not
What about the waste final burning…
Glad to see the Plastic to fuel tech catching on. Check us out. We've been doing pyrolysis since 2001. Our 2003 unit is doing well at 10 tons a day. Our 2018 models are doing 20 to 100 tons a day. With a production of 15, 000 to 45,000 liters of oil per day. SepcoIndustries.com
@calloscar1948
5 жыл бұрын
is it catalytic craking?
@HazelChem
5 жыл бұрын
hello there thx for your comment i checked out your reactors they are a true Beauty :D i wish for my Country Germany to implant a Policy of strict resource Recycling thats why i made my reactor …. to gain some attention for pyrolytic Recycling mfg hazelChem
@graciasporverelvideo
5 жыл бұрын
i saw their videos and the reactors are beautiful, love the company
you forgot the cooling process part, i get about three liter by hour and i dont see the serpentina anyways, but cool porject thou..
@HazelChem
5 жыл бұрын
the condenser is the big pipe leading into the storage container it is a Liebig type condenser mfg hazelChem
So, robots make reactors
You a bolt-up fitter ??
How you purified the mixture for diesel and petrol
hi i am interested to know more on this as industry we need to start
Is this scalable?
@HazelChem
4 жыл бұрын
not where i live .... that would fall under industrial regulations.... but if you live in the US it could be different. mfg hazelChem
Hi sir I am doing a project on this can you share the details
trash(plastic) work to bring it plus the fuel to heat for the results 400 mml will be worth?
@erneztudofia9053
5 жыл бұрын
My most concern is what this result would be useful at? Like in my country, we have lots of waste plastics loitering everywhere and causing severe sickness in the environment. Getting the gas wouldn't be any issue here as well, ordinary condemned oil from motor cycle mechanics can be useful. But my question again, what will this refined product used for❓
What was left in the reactor after burning? pure carbon?
@HazelChem
5 жыл бұрын
yes
Can you share the condenser design?
@HazelChem
5 жыл бұрын
it is a simple liebig condenser :D mfg hazelChem
🙏🙏🙏🙏🙏🙏🙏🙏🙏
Mam, Need some more detailed videos
@HazelChem
5 жыл бұрын
well i am a dude but there will be more Videos :D mfg hazelChem
Please do post your work. Google translate to the rescue..
Hi, wollte Mal fragen wie lange das gedauert hat, also wielange das erhitzen gedauert hat
@HazelChem
5 жыл бұрын
ca 20 minuten mfg hazelChem
@farmertobi4453
5 жыл бұрын
@@HazelChem btw. Wohne im Ort nebenan ^^
@HazelChem
5 жыл бұрын
@@farmertobi4453 XD geiler scheiß volgashofen oder ?
@farmertobi4453
5 жыл бұрын
@@HazelChem ned ganz, 15 min. östlich von dir
@HazelChem
5 жыл бұрын
@@farmertobi4453 auch lustig ;D