Off Road Vintage Go Kart Kit Build Project
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For this project, we build up the Go Kart Alley Off Road Vintage Go Kart. The Off Road Vintage Go Kart Kit comes with a rendition of the Manco American Express Go-Kart, all the parts and hardware to turn this frame into a roller. No welding required; all bolt on items. Add a Tillotson 212E Engine to turn your project into a runner.
All-Inclusive Extreme Go-Kart Kit - bit.ly/vintagekart
[Your eyes aren't going bad. Video was shot with the wrong Auto-Focus setting.]
GoPowerSports is your family owned Minibike and Go-Kart performance parts specialist.
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Music from Artlist.io
0:00 Set Up
1:37 Live Axle
5:20 Springer Spindles
7:07 Tie Rods
8:42 Front Wheels
10:20 Pedals
12:50 Cables
15:04 Steering Wheel
16:15 Brakes
18:39 Seat
19:26 TAV/Engine
22:30 Chain
26:05 Driver Pulley/Belt
27:19 TAV Cover
27:36 Throttle Cable
The Extreme Vintage Go-Kart Kit comes with the following:
XL Go-Kart Frame (welded)
Tillotson 212E Engine
30 Series TAV Kit
40" Axle
2- Spring Sets (Cups, Bolts, Springs)
2- Manco Spindles 10548/10549
2- 3/8 Tie Rods 11"
2- 3/8 Tie Rod Ends
Mechanic Brake Caliper
6" Brake Disc
HD Brake Cable
HD Pedal Kit (Pedals, Springs, Hardware, Weldment)
Throttle Cable 8252
Steering Wheel & Cap
Manco Single Seat
Kill Switch 4419
4- 1/4" Keys
4- 1" Lock Collars
4- 2 Hole Flangettes
2- 1" Bearings
60 Tooth #420 Live Axle Sprocket
3' of #420 Chain with Master Link
Complete Hardware Pack for the go-kart kit
2- 18x950-8 Cleat Tires
2- 8" Live Axle Wheels 3552
2- 145x70-6 Knobby Tires
2- 6" Floaters Wheels
4- 5090 Bearings
Copy of the Go-Kart Alley Book
Some assembly is required.
Overall Length of the Go-Kart - 68"
Length from Back Seat to Pedals - 40"
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Please watch: "How To Make Your Coleman CT100U Minibike Faster!"
• How To Make Your Colem...
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Пікірлер: 633
Hope you guys enjoy the kit as much as we do!
@kevinfeldtmose3990
Жыл бұрын
wow
@luckyhakeem3958
11 ай бұрын
Dengan bahan dan peralatan yang lengkap, sangat memadai …👍
@mikekrause910
10 ай бұрын
You can buy a car for what this thing costs
@vinnyavalanche
9 ай бұрын
Highway robbery, yall should be ashamed of yourselves charging nearly 2k for a box of pieces when we have to build it! Pathetic money grab. It's an off road go kart for christ sakes not a used car. 2k kiss my ass
@LuisAlfonsoLopezEspinoza
8 ай бұрын
@@luckyhakeem3958❤
With this kit, you get many levels of value! The ability to customize to your preference, and memories of building and sending it with your kiddo!! I’ve had a few and plan to build more.
@GoPowerSports
Жыл бұрын
Very true! Thanks for checking out!
I bought one of these for $5 about 5 years ago at an real estate auction but the motor was to run around my 15 acre property, I took it home stripped it down painted the frame with Sand colored truck bed liner and then put it back together and threw a 80cc Suzuki dirt bike engine and rear wheel sprocket on it . That thing absolutely rips.
I would recommend drilling and taping your spindles for grease fittings. Over the life of the go kart that will add many years of use without unlubed wear on the front end.
I love the design of this cart ! If I ever build one, it will be with this kit.
@GoPowerSports
Жыл бұрын
Thanks!
Очень классный багги! Всё сделано удобно и ничего лишнего. Порадовала конструкция передней подвески из пружин. Первый раз такое вижу на подобных багги. 👍 Хотелось бы ещё заднюю подвеску увидеть на подобной машине. 🤔
@GoPowerSports
Жыл бұрын
Party on.
For sure a must buy, I think I'm gonna look into a Honda motor for mine but will probably settle for a 212cc from Harbor freight.
Cant wait to see the next video.looks fun to drive
Sweet. Can’t wait to see full send.
Best design ever!
Projeto muito legal , vou fazer um igual aqui no Brasil valeu
I wish that all instructional videos where this well made. Great job guys.
@GoPowerSports
Жыл бұрын
Thank you!
@paulhamlet951
Жыл бұрын
I agree. One of the clearest and most well done videos. Great job.
Very nice thorough video! Prior to watching this I was totally clueless on the building a gokart but this really helped!
@GoPowerSports
Жыл бұрын
Glad it helped!
A while back I looked for someone selling a full off road DIY kit in the UK and no one was. Some would sell you an engine. Someone else the wheels and steering. Etc etc but nobody had put all the components together in one package. And no welding needed as well.. bonus. You should ship to UK.
Looks like the steering spindles could use some plastic washers to help it to work a little smoother since it doesn't have a way to hold some kind of grease. Especially with that spring putting pressure down on it. But either way. Cool little set up 👍
*Looks Like a Great Kit!!!*
Brief side note. The steering spindles beak off frequently. I welded a piece of angle iron to the top and cut 1/8 inch off the bottom to compensate. Never had another problem.
@iruconji1777
2 жыл бұрын
Can you provide more detail?
Why is it that, at age 55, I am still quite certain that I NEED a couple of these?
@Echoes265
6 ай бұрын
Because we are Cool and Younger than many 20 year Old Biden Supporter i guess🕶️
@ducatirottie
2 ай бұрын
ditto!!!!😂😂😂
@rangedayryan1057
Ай бұрын
Because boys don't get older, just more tired
@Gruuvin1
Ай бұрын
50 here, and I want one too, even though I know getting in it, and out of it, ain't gonna be pretty at all!
I’m ordering a 212 tillotson hemi electric start engine, and a 30 series belt for my gokart can’t wait. love what y’all do
@dahourebiai9402
3 жыл бұрын
Good
Manco Dingo the holy grail , they Pour the foundation for carting, Badass vintage carts
@GoPowerSports
9 ай бұрын
For sure, we love it.
Another cool build guys
Nice job! Great work.
incredible work, excellent project and greetings from Guatemala.
So jealous. You're doing what I always. dreamed of doing. Great product. Cheers.
@centeguahan3760
2 жыл бұрын
KZread videos? it's not that hard actually. all you'll need is a camera, a Google account(such as the one you commented from, or create a new one Specifically for your audience) & an Audience of course! 😊 there's many videos on here explaining how to start your channel up if you're interested. hope this helps with your future life goals! 👍🏾
I have a vintage mini bike project I need to finish!! Cool stuff !!
Love it. Very clear tutorial. Hope i can build one soon out of this video😊😊😊
@GoPowerSports
2 жыл бұрын
Much appreciated, thanks for checking us out!
high level of manufacturing 👍
Darn you Taylor!!!! I'm already daydreaming!!
Bom trabalho, projeto ficou muito bom! Quero fazer agora aqui no Brasil
trabalho magnífico, parabéns
Do you sell the thick keyed washer that goes on the driver pulley? I have to use a regular washer and it doesn't really work as well
Great kit and well explanation video. Just wondering will there be configuration to have a reverse gear mounted to the torque converter?
This is a good vidio well thought about thanks go power sports
What is the best way to make sure your front tires are aligned. Do you measure your spindle to frame?
Just ordered some parts from you guys for my Coleman haha🤟🏻
@78347820
3 жыл бұрын
Same! I'm building a cammed out stage 4 Propoint 420cc (gx390 clone) for it and gopowersports always seems to have the parts I need even when nobody else has them in stock.
Looks like a well thought out kit! Congrats.
@dylindambrosio8353
3 жыл бұрын
why on earth would they go metric and imperial for the hardware... bad form peter bad form
Love this cart guys, but... all steering and wheel end nuts should be castle nuts with cotter pins. Lock nuts will probably never come lose, but what if they do. Remember, that front left wheel is spinning against the nut. If the wheel bearing fails, it could screw that wheel right off. Would hate to see yall face any trouble. With all that said, I love the simplicity of the kit. No doubt its quality. My 5 year old would love it.
Awesome build...it’ll probably take me six months to complete this build! 😅😂😂😂
One stop shopping!!
Great job Taylor
The way you’re running through it my boy 😂💯💯 fastest build I seen yet lol gud stuff man .
@GoPowerSports
Жыл бұрын
You already know!
Saya dari Indonesia..dan sedang dalam proses meniru car ini...semoga saya berhasil belajar dari video anda..terima kasih banyak kawan
@GoPowerSports
Жыл бұрын
Party on
Very good job 👍🏻
Nice, Fast build!
I might have to buy this gocart
Great... The best and simple design bro... 👍
@GoPowerSports
2 жыл бұрын
Thank you! Cheers!
Rear wheels are a .01 interference fit on the axle. Once I had it on enough to realize the problem, it was too late to stop so I smoked it down with a pipe wrench and a 250lbft impact driver. Any suggestions on how to get the wheel back off in the future?
You guys are just down the road from me !
Wow, this is awesome. I need few of them. Thx a lot
@GoPowerSports
Жыл бұрын
Glad you like them!
Now All ya Need!!! is a 4stroke 250 KX Dirtbike motor!! & yer' READY!! TO GO!!>>
That looks like a good kit. I want to build one a little heavier and more power like a V twin with 22-25 horsepower and high speed.
cool go kart boss
Top de mais , parabéns 👏👏👏
Go Power Sports you are a great Company
@GoPowerSports
Жыл бұрын
Thanks!
Awesome
I would buy one in a heart beat
Use an old pair of pliers and weld a washer on each outside of the jaws sticking out. Use to help pinch springs.
Good job bro.🔥🔥🔥
@GoPowerSports
2 жыл бұрын
Thanks!
That looks like a solid kit but if you are mechanically inclined at all just build your own. No engine included and to ship to a residential area it’s 1299 plus another 450 for shipping. You’ll spend less than that in materials
@THECHOSENONE-bk7xg
3 жыл бұрын
I was just about to say. Final price with shipping is out there for a basic kart frame setup only
@devenbelanger8463
3 жыл бұрын
@@THECHOSENONE-bk7xg ya. Almost 2k is a little much
@jonwodziak4167
3 жыл бұрын
2k you can get an atv...
Ever had any problems holding the axle sprockets in place with just lock collars? Most things I've read encourage welding as the lock collars can come loose from time to time
Indonesia present👋🇮🇩
Nice work brother 👍👍👍
I am impressed and the video is very good
Nice job boss
Wow, awesome kart 👏👏👏
@GoPowerSports
4 ай бұрын
Thank you! Cheers!
@user-zv3xd4qi7d
4 ай бұрын
Nice job pal.can u give me a price for the kit plus can u ship to Ireland??? Jay....
Vice and four pieces of wire, USWG 22 or so compress spring in vice tie with put in place with bolt trough spindle and spring then cut wires one at a time.
❤ great
Párabens dá hora vou fazer um também
Uma obra de arte
@GoPowerSports
Жыл бұрын
brap brap
@arduinomaquinas
5 ай бұрын
Subscribed 🇧🇷😉👍
Is there a way to adjust the Juggernaut to work with governed engines? I ask because it is a common problem with people doing the Trailmaster mb200-2 engine swaps. The regular 30 series barely gets any shaft even with an engine plate set full left. The Juggernaut design solves the problem and can be properly spaced but guys trying governed motors get kinda screwed by the rpm needed to run it past 6k. So it's perfect for swaps but ONLY performance swaps as is. Still a win but would be super convenient if I could down tune it for stock swaps.
my uncle built go carts for sears....he used all american parts....brigs and stratton engines.....welded up the frames...useing american steel...
@GoPowerSports
2 жыл бұрын
Sounds like one legit guy!
Have you guys done a video on "how to chose the right live axle kit for your go-kart" and if not, will you. I wan't to put a live axle on my daughters go kart but I have no idea which to chose from. Thank you...
@scootersonlyrepair6773
2 жыл бұрын
There are not a lot of options just get one that fits. And get the 4 bolt hubs the extra twisting force whilst turning is not great for the 3 bolt.
@pbjealousy2348
2 жыл бұрын
Sass’s
im sure this is the best kart built but 1500 kart plus 300 to 500 shipping ill pass
@rome79735
3 жыл бұрын
Good point Bryan, so with that kind of price, heck I'll just to the local store and purchase one there and bring it back.
@michaelclarke4629
2 жыл бұрын
For that price, I can purchase rotax 125 senior race kart used
Thank you very nice
I'm considering building a Cycle Kart out of this kit.....I was wondering how it would steer with the 17 inch Honda CT90 wheels with no Ackerman built into the front axle/spindles?
I like your project Expand it to my place too Good
im soo getting it
Looks like I'll need to tear down my rear axel and move the lock collars to the outside of the bearings. Also need bigger risers because those 1" don't raise up a 420/40series enough.
@scootersonlyrepair6773
2 жыл бұрын
Just buy 2 more and add them to the outside
@jimjim129
2 жыл бұрын
Did u put a 420 on this exact kart?
@jimjim129
2 жыл бұрын
Did u put a 420 on this exact kart?
@keithstewart1979
2 жыл бұрын
@@jimjim129 yes sir
@keithstewart1979
2 жыл бұрын
@@jimjim129 yeah, I have a couple of vids on my page.
Do you guys make a kit wide enough to fit two seats?
I wish I could just buy this whole kit for my silver fox frame.
VERY C00L!!
off road with no suspension, sounds fun!
I bet u could weld a washer on top and bottom of the spindle just big enough for that king pin bolt to go through it but tap a grease fitting on the side of it and the u could fill it up with grease👍
Is there a set of mounting holes on the drive plate that mounts the assembly level?
@u.s.paratroops4633
2 жыл бұрын
He missed the sprocket,....it said socket !!
My Kart will go into reverse with ease with the engine running .. But when i go into neutral it revs high and wont go to drive itll have the grind sound. I have to turn off the engine to move it from reverse to neutral to drive withour the complications of the engine being on and reving high in neutral and not going into drive .... Any ideas what it could be?
when will you have the tire and wheel set up back in stock ?
Looks fun for a little dirt track. But idk about spending almost $2000 after taxes and shipping. Think I just stick with video. Thanks guys
@adamclinton195atgmail7
2 жыл бұрын
Do you need parts??
Отлично 🎉
WOW JUST A LOT TO IT ALLL...
@GoPowerSports
10 ай бұрын
Right?
nice job sir👍
Is the sprocket on the reare axle stabalized by anything but the lock collars. How does that not spin freely on the axle? especially after some use?
Do you need to buy a clutch if your going to use the torque converter??
That's a cool cart , and i like the way the video was set up. I have had a question since i saw the first gps gusset on cars and cameras, is it possible to build an entire motorcycle frame including down tube out of the gps gussets?
Good I like it
@GoPowerSports
Жыл бұрын
Thanks for checking it out!
Good work bro
@GoPowerSports
Жыл бұрын
Thank you so much 😀
HERMOSO
I sure wish u could supply a catalog
Сборка отличная, жаль стоит не мало
What does yr feet rest on all there is is the steering linkage shouldn't that be in the front?
do they have some modern 2cycle engines for this one? I had a cart bought around 84' at 14. It had McCulloch 2 cycle and solid rear axle. even a hydraulic disc brake. It was $75 but needed new tires and some maintenance.