Metal Planer Restoration 44: Cutting Gear Teeth on the Horizontal Milling Machine

Making a 42 tooth, 8 pitch spur gear for my New Haven Metal Planer that I an resorting. I used my Kearney & Trecker 3H Horizontal Milling Machine with a Model H Dividing Head to cut the gear teeth.
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Пікірлер: 242

  • @ionstorm66
    @ionstorm663 жыл бұрын

    The cats a great addition to the background! Watching them roll around in the back while you were trying to line up the arbor was adorable.

  • @butchdodds4530
    @butchdodds45303 жыл бұрын

    I am not a machinist, but I really enjoy your videos. Thank you very much for explaining everything you are doing so even I can understand it. Thanks again.

  • @staciedziedzic8706
    @staciedziedzic87062 жыл бұрын

    I love nothing more than watching gears being cut and milling! This video is right up my alley! Great job! I know that this video is from a year ago but nonetheless still awesome!😁

  • @garymucher9590
    @garymucher95903 жыл бұрын

    I have to admit, I like actual projects like this over scraping videos. Thumbs Up!

  • @paulcopeland9035

    @paulcopeland9035

    3 жыл бұрын

    Yep, however they all add up to a wonderfully restored machine.

  • @brucemecham3406
    @brucemecham34063 жыл бұрын

    Thank you for explaining the job and walking us newbies through it. Great job!

  • @geckoproductions4128
    @geckoproductions41283 жыл бұрын

    Very nice series Keith, thank you. BTW: for those who don't know, there is a horizontal mill accessory for a Bridgeport vertical mill. Not nearly as nice as your K&T, but might get you through the night if you need one. I use mine for making fluted gun barrels

  • @davidquerry8869
    @davidquerry88693 жыл бұрын

    That big steel straight slot screwdriver, with the wooden handle on it. I have a 3 piece set just like it. I am almost 59, and I bought this 3 piece set when I was approx 19. You are the only one, that I have ever seen my whole life to have one like it.

  • @ronaldhorne5106

    @ronaldhorne5106

    3 жыл бұрын

    I have a set I received as a present from my wife about 45 years ago. My set was made in the USA, the ones for sale now are made in China.

  • @assessor1276
    @assessor12763 жыл бұрын

    Very interesting Keith! The math behind gear geometry is fairly complex and when I taught it to mechanical engineering students, many of them never took the time to really understand the material. Fortunately, gear making is a fairly specialized art and so relatively few engineers ever get into it.

  • @machintelligence
    @machintelligence3 жыл бұрын

    You have experienced a version of Murphy's Law of collections: In a given collection (whether it is a set of wrenches, cutters, or even a random jar of fasteners) where you need N items, there will always be N - 1 available. If a set, it will be the one you need that is missing.

  • @oldschool1993

    @oldschool1993

    3 жыл бұрын

    Yeah- the piece that is missing is always the one you kept for 10 years and finally threw it away the day before.

  • @evanpenny348

    @evanpenny348

    3 жыл бұрын

    Bit like my law of screwdrivers: in a drawer of mixed cross pein and Phillip head screwdrivers you will be unable to find a cross pein for the Phillips, or unable to fine a Philips for all the cross peins. LOL

  • @Windgonner

    @Windgonner

    3 жыл бұрын

    Thank you Sir/Ma'am. That one was missing from my "collection". I am currently at 34 page of empirical laws of nature. www.dropbox.com/s/tiibe0vemn6fzoy/The%20empirical%20laws%20of%20nature.docx?dl=0

  • @etheroar6312

    @etheroar6312

    3 жыл бұрын

    Murphy is our shepherd.

  • @markfryer9880

    @markfryer9880

    3 жыл бұрын

    Aussie tradies who work out of vans or utes have a similar law to work by. Sure as hell within two weeks of having a clean out and deciding to leave a certain tool or other bit of kit out of your vehicle, "because I haven't used it in ages" . You will be on the job, probably on the other side of town from home and you will go looking for said tool and immediately kick yourself because you now remember taking it out and leaving it at home. It is almost universal amongst every tradie that I have talked to that this will happen.

  • @michaelrandle4128
    @michaelrandle41283 жыл бұрын

    Yay, back on the planer, thanks Kieth, your vids are so professionally done, audio, visual and content are really good, thanks, really looking forward to seeing the planer up and running,

  • @abywater

    @abywater

    3 жыл бұрын

    @jacktheripped Have you seen the "my mechanics" site? Ultimate restoring!

  • @ryanp0342
    @ryanp03423 жыл бұрын

    Always love the time-lapses of cutting gear teeth

  • @pnwRC.
    @pnwRC.3 жыл бұрын

    I never tire of watching you produce these complicated one off items! I just shared this video with a friend of mine that inherited his fathers tools. He was left an vertical mill, an end mill, a 4 foot lathe, and a smaller 2 foot lathe in the estate. He plans to learn to operate them, & make some custom RC machinery with them.

  • @iamthetarget52
    @iamthetarget523 жыл бұрын

    Machinery Handbook for the win. I own three ... The 15th and 5th Edition are just for show now.

  • @erneststorch9844
    @erneststorch98443 жыл бұрын

    You could have tuched off using a piece of paper no big deal . If you have a gear hob that needs sharpened I would be willing to do it for nothing. I have been a tool & cutter grinder for over fifty years. I will do it right keep the correct profile and I guarantee not to burn it. I can sharpen most anything. I don't have much money to donate to your channel but can do this. If you have a cutter problem contact me I'm pretty sure I can help.

  • @erneststorch9844

    @erneststorch9844

    3 жыл бұрын

    @Tsunauticus III As I said before I can grind them and get them right even if someone else messed them up. I would be glad to help him out if I can . Theirs not much can't do . Besides it would give me a chance to show off.

  • @erich9244
    @erich92443 жыл бұрын

    Keep up the great work Kieth! Thanks for bringing us along on the journey

  • @michaelennen3432
    @michaelennen34323 жыл бұрын

    Thank you so much for showing the full setup from an empty mill table!

  • @GeorgeWMays
    @GeorgeWMays3 жыл бұрын

    I love that. What a super treat for a Monday morning. Thanks. It is appreciated.

  • @nigeleaton5715
    @nigeleaton57153 жыл бұрын

    Been looking forward to this one! Thanks Keith.

  • @garthbutton699
    @garthbutton6993 жыл бұрын

    Thanks for the post I enjoy them all the time, was a good refresher course for me.

  • @johnquinn3899
    @johnquinn38993 жыл бұрын

    Hey Keith excellent description of the project and a great refresher on the deviding head. Thank you

  • @ramanshah7627
    @ramanshah76273 жыл бұрын

    So relieving to see this mill's spindle run so much truer! These cuts look and sound soooo much better :)

  • @jasonbell5905
    @jasonbell59053 жыл бұрын

    Great job sir!

  • @tinygriffy
    @tinygriffy3 жыл бұрын

    I find it really nice to see the whole setting up process, very well made video, thanks !

  • @ericmiller5559
    @ericmiller55593 жыл бұрын

    Nice work Keith, thanks for sharing.

  • @samrodian919
    @samrodian9193 жыл бұрын

    Nicely done Keith, a lovely job! The new mill is a great machine!

  • @deanehill9730
    @deanehill97303 жыл бұрын

    Beautiful job on your new to you mill. Very satisfying.

  • @elsdp-4560
    @elsdp-45603 жыл бұрын

    THANK YOU...for sharing. Very much enjoyed it.

  • @13yearsaprepperr.jtilbury.51
    @13yearsaprepperr.jtilbury.513 жыл бұрын

    fantastic work Keith ,,

  • @johnalgar4747
    @johnalgar47473 жыл бұрын

    So much to learn, Thanks for another great video Keith. I am glad you take the time and trouble to go into the little details. Measuring across pins - excellent!

  • @CHICOB4261
    @CHICOB42613 жыл бұрын

    Good morning sir! I really enjoy the videos, thank you!

  • @zexsrah5836
    @zexsrah58363 жыл бұрын

    Can't wait to see that machine in action been waiting and anticipating!!!!! Gonna be a hell of a machine.

  • @OCT566
    @OCT5663 жыл бұрын

    Watching that machine run just makes you wonder what all it has produced to get us where we are today ! Great vid thank you for your efforts.

  • @lecnac855
    @lecnac855 Жыл бұрын

    You are an inspiration and a great teacher.

  • @joelhenderson5404
    @joelhenderson54043 жыл бұрын

    Good stuff bud. I really enjoy watching a good mechinist at work.

  • @mdouglaswray
    @mdouglaswray3 жыл бұрын

    Beautiful video of the gear cutting process! Nice to see the plate swap in the indexing head. Always a pleasure to watch your work!

  • @CraigLYoung
    @CraigLYoung3 жыл бұрын

    Thanks for sharing!

  • @shackman9566
    @shackman95663 жыл бұрын

    Thank you again I really appreciate your attention to detail and it is fascinating to see how gears are made. Can't wait to see the shaper finished and running. Have a wonderful day Keith.

  • @garytodd5605
    @garytodd56053 жыл бұрын

    Once again. Thanks for the education kieth.

  • @johnarrington6292
    @johnarrington62923 жыл бұрын

    That was a very satisfying project--from form to casting to lathe and then cutting gear teeth with a dividing head on the new mill. Expertly done with a beautiful result. And the cats look happy in their new shop.

  • @davidwulf288
    @davidwulf2883 жыл бұрын

    You make some awesome videos. Keep up the great work Keith!!!!!

  • @marknewsome9563
    @marknewsome95633 жыл бұрын

    Great vid on gear gutting Keith, thanks again for all your knowledge that you pass on to the likes of me as a fairly new starter to milling, much appreciated

  • @Dragehest
    @Dragehest3 жыл бұрын

    I love these gear cutting videos

  • @ju2067
    @ju20673 жыл бұрын

    Great video. Very interesting and well spoken.

  • @windyhillfoundry5940
    @windyhillfoundry59403 жыл бұрын

    Always so satisfying to see the end results👍

  • @CB71SS
    @CB71SS3 жыл бұрын

    I find this so interesting on how things like gears, screws and shafts are made. Should be very interesting when you start making those stoker engine parts again. Looking forward to your next video.

  • @johndyer236
    @johndyer2363 жыл бұрын

    Great video Keith! Love this subscription! Keep it up!

  • @TomTalley
    @TomTalley3 жыл бұрын

    Thanks for another great video. Wow, that Arbor and cutter were just rock solid...couldn't hear anything either....very nice.

  • @LtBRS
    @LtBRS3 жыл бұрын

    Beautiful!!

  • @TheKnacklersWorkshop
    @TheKnacklersWorkshop3 жыл бұрын

    Great work Keith...

  • @tinkmarshino
    @tinkmarshino2 жыл бұрын

    You know Keith.. after all of these years watching your show I actually think I could set up and run one of these machines. With an expert there to fix any mistakes..

  • @ericcoffman820
    @ericcoffman8203 жыл бұрын

    Keith,I'm with you on the favorite machine being the horizontal mill..Always liked setting up gang arbor's..Something about slab mills and side cutters that do a fantastic job..👽✌

  • @joseforsowy7051
    @joseforsowy70512 жыл бұрын

    Good job

  • @kerrygleeson4409
    @kerrygleeson44093 жыл бұрын

    Smooth as silk Keith 👍

  • @ROBRENZ
    @ROBRENZ3 жыл бұрын

    Enjoyed Keith! ATB, Robin

  • @6NBERLS
    @6NBERLS3 жыл бұрын

    I think you have the best machinists channel on KZread. You always have multiple projects going on and that keep the interest level up. You also know how to talk well. You get to the point and don't wander off-topic with superfluous information. A lot of KZread creators miss that trick. How you find the time to put out so many videos I can't imagine. You also do a lot of long term projects that make for a more complex and interesting story. Well done.

  • @ramsay19481
    @ramsay194813 жыл бұрын

    Jobs like that really make a style "a" arbor support shine....Light cuts work fine with the style "a" piloted arbor and you have much more room....You have the style "a" piloted arbor so all you need is the arbor support for it.. Cheers; Mike in Louisiana

  • @marcsimonsen1578
    @marcsimonsen15783 жыл бұрын

    When I was in the market for a milling machine, I was looking for a verticle, Bridgeport style. Came across a Cincinnati 2ML (a universal horizontal milling machine) at a price I couldn't refuse, with tooling that got me quite a way ahead. If push came to shove, and I had to replace it, I would go with another horizontal in a heartbeat. Love watching the gear cutting!

  • @piotrlenarczyk5803
    @piotrlenarczyk58033 жыл бұрын

    Thank you for video.

  • @peterevosirch7047
    @peterevosirch70473 жыл бұрын

    That was cool.

  • @318SixPack
    @318SixPack3 жыл бұрын

    I always love arbor day on this channel!

  • @MrThetaphi
    @MrThetaphi3 жыл бұрын

    Beautiful work! Best wishes from Germany!

  • @ja263
    @ja2633 жыл бұрын

    Great video !!

  • @homeryoung7436
    @homeryoung74363 жыл бұрын

    Good morning Keith

  • @TrPrecisionMachining
    @TrPrecisionMachining3 жыл бұрын

    very good video ..thanks for your time

  • @larryblount3358
    @larryblount33583 жыл бұрын

    'Need to get larger screwdriver'. Then you see a screwdriver that is as old as Keith. Just proves taking care of tools they can last many lifetimes. I treasure every time I pick up a tool that was my father's or grandfather's for a job!

  • @martineastburn3679
    @martineastburn36793 жыл бұрын

    Watching the cutter as it turns - a White inverse gear shape is shown. Nice demo.

  • @strykerjones8842
    @strykerjones88423 жыл бұрын

    That looks like an actual Universal Dividing Head! It would be very cool to make the spiral gear for the new universal head on the machine it’s needed for. I would love to see the whole gear train set up and cutting process.

  • @chieft3357
    @chieft33573 жыл бұрын

    Great work!! Wish I had room in my shop for a horizontal mill.

  • @clydecessna737
    @clydecessna7373 жыл бұрын

    Beautiful.

  • @carltonlane8931
    @carltonlane89313 жыл бұрын

    Brilliant

  • @izzynutz2000
    @izzynutz20003 жыл бұрын

    Great work Keith... I knew it wouldn't be long until you were going to use that Mill and film it.😉

  • @pilgrimm23
    @pilgrimm233 жыл бұрын

    Thanks Kieth showing Physically how it is done.

  • @jonathonclarke52
    @jonathonclarke523 жыл бұрын

    Hi, i’ve been watching your channel for a couple years now. I’ve never commented before, but just want to say keep it up. I’ve learned a great deal from you, and deeply appreciate your efforts. I’ve been watching some of your old videos recently, and I have to say Bring back the beard. 😁

  • @user-gf3bz4ui5b
    @user-gf3bz4ui5b3 жыл бұрын

    Very good thanks lot

  • @Golo1949
    @Golo1949 Жыл бұрын

    Wow that is some machine!

  • @LouJustlou
    @LouJustlou3 жыл бұрын

    Shop cats look very helpful. 😆 Thanks for talking about lubricant and cast iron. I had no idea it had graphite in it.

  • @bulletproofpepper2
    @bulletproofpepper23 жыл бұрын

    Thanks Keith, you make it look so easy but i know it’s not. The frustration of knowing you had a tool and can’t find it is real! Thanks for sharing!!!

  • @MrPatdeeee
    @MrPatdeeee3 жыл бұрын

    "Absolutely Brilliant" our Keith Rucker is for sure! Now this is the way to do it. Sadly, many never reach this perfection. But when you have a Keith Rucker there is NONE better. Praise Jesus for "gifting" these talents to this man. Not to mention that he is one of the nicest persons one could have. Thank you Keith for sharing your incredible talents with us. It is a joy with each video.

  • @rescobar8572
    @rescobar85723 жыл бұрын

    GREAT VIDEO KEITH!!! THANK YOU SO MUCH FOR SHARING YOUR TIME AND KNOWLEDGE!!!! $80?!! I paid $100 a piece for 2 cutters!! Who do you know over there amigo? I'll tell 'em that you sent me. 😃

  • @stokefire7
    @stokefire73 жыл бұрын

    Awesome

  • @ominguti6345
    @ominguti6345 Жыл бұрын

    Great video thanks. This is not criticism, I'm just mentioning what I would like to see too. I have a horizontal mill too (a German made heckert) and I wish there were some videos using "tool room" size horizontal milling machines taken closer to their limit. So not huge manufacturing behemoths, but smallish machines like the one in this video with 40in by 17 in travel taking bigger cuts. Anyone that has read a manual/book to those machines saw their material removal tables. I once tried to take a fairly large cut and I managed to pull the piece I was working on out of a vice slightly.. (no damage as I stopped it immediately). I imagine back in the day those machines were used much more aggressively and I wish someone made more videos of using them that way. It presents unique challenges with work holding and other things.

  • @robevans8555
    @robevans85553 жыл бұрын

    Very cool,

  • @DavoShed
    @DavoShed3 жыл бұрын

    First thing I noticed when the cutter contacted the work piece was hey that’s cutting on all the teeth. I don’t think I have ever seen that before. Nice machine!

  • @RobertKohut
    @RobertKohut3 жыл бұрын

    Nice!!

  • @wayned1807
    @wayned18073 жыл бұрын

    You can do jobs like this on a vertical mill with a attachment. I have. Not as rigid but it can be done if you don't have the floor space or other needs for horizontal.

  • @danhei
    @danhei3 жыл бұрын

    A few years ago I needed some spacers made for a lace cutting machine at work. I thought the bill was rather expensive at the time. Watching you make different parts I realize there is a lot of set up time using very costly machinery plus the time it takes to cut the item. I guess those spacers I had made were not that costly after all for the time it takes to make them.

  • @FrustratedBaboon
    @FrustratedBaboon3 жыл бұрын

    Congrats on your new machine. I would like to have one also but I have no room. I'll have to go for the milling machine unfortunately.

  • @toolbox-gua
    @toolbox-gua3 жыл бұрын

    We are now 44 steps closer to see a great restoration.

  • @DC_PRL
    @DC_PRL3 жыл бұрын

    That's pretty cool, like magic. Never saw how the gears are made. My buddy runs a machine shop, recommended that I buy a vertical milling machine.

  • @littleworkshopofhorrors2395

    @littleworkshopofhorrors2395

    3 жыл бұрын

    Don't worry you can cut gears using a vertical mill too.

  • @DC_PRL

    @DC_PRL

    3 жыл бұрын

    @@littleworkshopofhorrors2395 I've been scanning FB marketplace for a Bridgeport clone to pick up cheap. I fix old garden tractors for fun, it would be ideal I think to fabricate parts. Old parts are getting expensive or unavailable

  • @littleworkshopofhorrors2395

    @littleworkshopofhorrors2395

    3 жыл бұрын

    @@DC_PRL a BP or clone would be good but you might find something bigger cheaper because it doesn't have the "name" that everybody wants, if you can find the space for it. I have a 626 size mill, which i find "adequate" for making or repairing bits for cars and bikes for the trade as a paying retirement hobby. It's amazing what you can do on one if you have a little imagination.

  • @billmorris2613
    @billmorris26133 жыл бұрын

    Good morning from St John Parish, Louisiana 02 Nov 20.

  • @saurabhsharma-ts6ky
    @saurabhsharma-ts6ky3 жыл бұрын

    I love you Keith 👍

  • @zachwolf5122
    @zachwolf51223 жыл бұрын

    Many many years ago, my first Keith Rucker video watched was a gear restoration

  • @catfishgray3696
    @catfishgray36963 жыл бұрын

    GREAT JOB, GREAT VIDEO, ( NOW LET'S GO TO WORK )...LOVE THE CATS...

  • @ianforfun1
    @ianforfun13 жыл бұрын

    After the casting and machining, there's quite a lot at stake in the teeth cutting and working out just right. Alls well that ends well and this one reached all the way to the end successfully but admit It was a relief to see the final cut on the first pass. Can we see a little more of the Kittens, please?

  • @richardhead8264
    @richardhead82643 жыл бұрын

    _Keith, will you please make a video about how the cast iron bodies for these large machines were produced?_ 🙏 _Your Milwaukee Model H horizontal mill contains a lot of complexity in its shape. Plus it's hollow._ 😃 _I would be fascinated to learn how they went from molten iron, to the finished product!_ 👍

  • @WilliamTMusil
    @WilliamTMusil3 жыл бұрын

    Hiya Keith

  • @stevenclaeys6252
    @stevenclaeys62523 жыл бұрын

    One more step closer to seeing that Big Metal Planer making chips.

  • @jessefoulk
    @jessefoulk3 жыл бұрын

    I have an involute life, much like that cutter.

  • @davidstreeter9426
    @davidstreeter94263 жыл бұрын

    At Dodge in Mishawaka we machined probably 50 to 100 tons per day of cast iron and used lots of water mixed Rycosol 66 coolant. It probably aided in iincreased production rates but probaby more important the coolant decreased the generation of lots of iron dust.

  • @JoeyG1973
    @JoeyG19733 жыл бұрын

    8:23 - Ginger sighting. 😃