Recreating a vintage design

Тәжірибелік нұсқаулар және стиль

Some file handles used to be made in cast iron. In todays video I'll be making my own version in silicon bronze. I started by creating a model in Fusion 360. Then I 3d printed the models and used them to create sand molds. I cast these in two pieces and then welded them together so that's why I choose to use silicon bronze (Everdur). Once I was finished welding them I spent many hours cleaning up the castings. I machined the clamps using my benchtop milling machine.
Please consider supporting me on Patreon. www.patreon.com/user?u=58360840 You'll receive access to Patreon only posts as well as any 3d printing files that I designed.
Casting equipment
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Welding
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Wilton bullet bench vice amzn.to/4ckifIV
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Some of my favorite tools of the year
Makita Blower amzn.to/4c43LNK
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All of the links above are affiliate links. This means that, at zero cost to you, I will earn an affiliate commission if you click through the link and finalize a purchase.
Intro 0:00
Making a pattern 0:15
Making sand molds 1:39
Silicon bronze 3:03
Melting bronze 3:37
Opening Molds 4:20
Cleaning up castings 4:58
TIG welding 6:48
Making clamps 7:40
Finishing 9:50

Пікірлер: 433

  • @robinson-foundry
    @robinson-foundry4 күн бұрын

    If you're curious about the tools and equipment I use and would like to support the channel, please check out the affiliate links in the video description. Your support is greatly appreciated!

  • @aserta
    @asertaАй бұрын

    I have a bunch of these as heirlooms from great grandpa through my uncle. Once you use one, you never go back to wood or plastic.

  • @tyrannosaurusimperator

    @tyrannosaurusimperator

    Ай бұрын

    I've used them and I would rather hold onto the rat tail than ever touch one again. I spent more time picking up the file from the floor and retightening the handle than actually filing.

  • @Advanced_pack

    @Advanced_pack

    Ай бұрын

    ⁠@@tyrannosaurusimperatori assume that is why he resorted to using an Allen wrench instead

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    That’s awesome! I’m hoping these will work out well for me. Time will tell.

  • @noeaguinaga4018

    @noeaguinaga4018

    9 күн бұрын

    Also run two batches to avoid cooling like you did

  • @alexbowser9801

    @alexbowser9801

    6 күн бұрын

    From which metal yours are made of?

  • @joesmith1574
    @joesmith1574Ай бұрын

    These handles are slick! I didn’t realize that the design was that old, they look very modern. Designers had style back then, too!

  • @coburnlowman

    @coburnlowman

    2 күн бұрын

    Man you're 💯 correct about old time stying. When I was a young teen I saved money to get a band saw. I overlooked the old cast iron saws , and bought a new Craftsman aluminum base , with the plastic shields. It looked so modern at the time. It has held up through the years, but later bought an antique Delta with the fancy cast iron. It has a timeless look , n feel. Now the Craftsman looks so old , n dated. It's like the designers were building heirlooms to last forever. Like our 80+ year old Farmall tractors, they have beauty built in them , and still work like borrowed mules on a regular basis.

  • @Serbianguy432
    @Serbianguy432Ай бұрын

    Another fascinating and informative video. Some may question why a person would go through the trouble to make one's own file handles, but a true craftsman understands the value and pride of making something that will last for generations to come. That, and the fact that you have created a work of art that from now on will be used to create further works of art, only solidifies in my mind that you are becoming a true master of your craft. Keep up the good work!

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    Thank you!!

  • @anzaca1
    @anzaca1Ай бұрын

    We tend to think of these skeletonised designs as being very modern, so these antique ones are fascinating.

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    I agree! There were a lot of skilled craftsmen back in the day.

  • @killerkane1957
    @killerkane1957Ай бұрын

    Anytime I come across the old handles, I buy them. You are correct. The thumb screws are weak. The best handles EVER. You did a beautiful job on yours!

  • @mikealinan3038
    @mikealinan3038Ай бұрын

    Heck yeah! A new video from my favorite gentle voiced metal molder!

  • @daveevans1236
    @daveevans123629 күн бұрын

    Beautiful work, tools that will be passed down through your family for generations 😊

  • @RizzyPanda6
    @RizzyPanda6Ай бұрын

    I watch these before I sleep sometimes. Soothing voice and quality craftsmanship gets me every time haha

  • @davidjones-vx9ju

    @davidjones-vx9ju

    Ай бұрын

    yea they put me to sleep too

  • @gjack2008

    @gjack2008

    29 күн бұрын

    Love when I stumble upon a channel like this that I had no idea existed. Great all around design, craftsmanship and video production.

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    I watch channels similar to mine as I’m drifting off to sleep. It’s a strange concept to me that there are people out there who do the same while watching my videos. Glad you like them!

  • @bobdehuisbaas1
    @bobdehuisbaas1Ай бұрын

    The only thing I would've changed (if I had the skills at all to make something like this, which I don't) is to use a black grub screw instead of a bolt so it doesn't stick out of the handle.

  • @robinson-foundry

    @robinson-foundry

    28 күн бұрын

    Grub screws are a better idea. I just thought the blue would make the thumbnail look a little more interesting. Thanks!

  • @mushfiqurrahman2515
    @mushfiqurrahman2515Ай бұрын

    "Time spent now is definitely time saved later", I'll remember this quote. Thanks.

  • @monster2269
    @monster2269Ай бұрын

    Great job. Your kids and grand kids will enjoy using these fine tools.

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    Thanks! I certainly hope so!

  • @RealJeffBoe
    @RealJeffBoeАй бұрын

    They look great. Shrink the handles a little bit, add a knife blade and this would be a great pattern for an upscale steak knife set.

  • @ZoonCrypticon
    @ZoonCrypticonАй бұрын

    You are a true artist! This order and level of cleanness throughout your working process and in your workspace is amazing!

  • @spidersinspace1099
    @spidersinspace1099Ай бұрын

    40 Year machinist here. Nice project, very well done.

  • @larrycampbell7442
    @larrycampbell7442Ай бұрын

    I just turned 60 and found my first one in an old garage … great design is timeless. Thanks 👍

  • @tgafire87
    @tgafire874 күн бұрын

    As someone who frequently uses a variety of files, I LOVE THIS.

  • @OhHeyTrevorFlowers
    @OhHeyTrevorFlowersАй бұрын

    Solid work. The workshop is nicely filling out, too. A mill and lathe in the garage will change your life.

  • @DMGTID
    @DMGTIDАй бұрын

    I’m working on a bronze casting project with a good friend of mine. I have been FDM printing for years, but recently tried design printing wax patterns for casting. The detail in the patterns is insanely good! I highly recommend trying it.

  • @KrakenCasting
    @KrakenCastingАй бұрын

    Neat! It’s always fun to see a functional cast.

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    Thank you!

  • @AndrewduToit
    @AndrewduToitАй бұрын

    Not just beautiful but also functional. Love it.

  • @mikchrungBLADES
    @mikchrungBLADESАй бұрын

    Man that looks really great. I can't live without hand files,I use them every day in my knife making. No power tools gives me the satisfaction that a file gives. Ya it's slow and very labor intensive but Only people who use lots of files understand the reward of using them. Looove that sick file handle.

  • @KnowArt
    @KnowArtАй бұрын

    looks awesome, although I´m a bit sceptical if metal is nicer to hold than wood, as you said you use them a lot

  • @benjones325
    @benjones325Ай бұрын

    The file handles look fantastic. Not personally sure about the way you fixed the handle to the file. That mental square looks a little janky. But the amazing work that goes into all your projects is so evident in the beautiful pieces that you make.

  • @AjHxze-lx4jn
    @AjHxze-lx4jn7 күн бұрын

    Very impressive and clean casting methods 👌 your work bench is awesome too.

  • @DanteNava
    @DanteNava9 күн бұрын

    Dude. These turned out AMAZING!

  • @1924ab
    @1924ab12 күн бұрын

    Those turned out great!

  • @lw8882
    @lw8882Ай бұрын

    Those look and function amazingly. Beautiful work.

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    Thank you very much!

  • @johnnyho900
    @johnnyho900Ай бұрын

    Wow, these are beautiful! As a child my dad only had wood ones and they were awful! He only had a few handles for many many files. The wood ones always fell off and I remember just giving up on them and using the files without handles cause they were such a pain! Yours look great, well done!

  • @roots4x
    @roots4xАй бұрын

    Nothing feels better in hand than wood or leather. But these are indeed beautiful.

  • @raass233
    @raass23310 күн бұрын

    Those handles look amazing.

  • @chrisdavis5718
    @chrisdavis5718Ай бұрын

    Absolutely beautiful

  • @garysgarage101
    @garysgarage101Ай бұрын

    Wow, amazing workmanship. Love your clean shop setup.

  • @chriswiese1348
    @chriswiese134810 күн бұрын

    Incredible!

  • @timziegler9358
    @timziegler935829 күн бұрын

    Absolutely beautiful! Well done!

  • @chipperkeithmgb
    @chipperkeithmgbАй бұрын

    Really nice from a wood worker in Oxford England 🏴󠁧󠁢󠁥󠁮󠁧󠁿

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    Thank you! Hello from Las Vegas, NV!

  • @richardcorcoran1151
    @richardcorcoran1151Ай бұрын

    beautiful ! Thanks for the idea.

  • @Badassest
    @BadassestАй бұрын

    Those came out wonderful! How cool!

  • @dougthomson5544
    @dougthomson5544Ай бұрын

    Beautiful!

  • @60anthonyh
    @60anthonyhАй бұрын

    That's gotta be one of the coolest things I've ever seen someone make.

  • @iSam3000
    @iSam3000Ай бұрын

    Unbelievable creativity, you inspired me to get started too!

  • @dangerousandy
    @dangerousandy24 күн бұрын

    Those look exquisite! Nice job 👍🏻

  • @davepomerleau7250
    @davepomerleau7250Ай бұрын

    I have one of the cast iron ones you were looking at. I got it from my grandfathers tools after he passed and I was given his metal lathe. It very nice because you can remove the handle and easily when needed or swap it around. He also used old used c02 cartridges from bb guns. he just tapped them on to the ends of files expanding the the hole that was there from when they were punched. I still have a few of them on the ends of some of his files. I love what you did, that design is really nice! I also like the trick you do to add small tubes to get extra material to use as welding rods if needed!!!

  • @ohasis8331
    @ohasis8331Ай бұрын

    Unique and gorgeous.

  • @kentieber7309
    @kentieber7309Ай бұрын

    that was an awesome project. always love practical shop useable projects

  • @PatrickHoodDaniel
    @PatrickHoodDanielАй бұрын

    I would love to see a version where you 3D print a mold for a core for sand, sodium silicate and CO2, so welding the two halves would not be needed.

  • @DeanGelsinger-wq9lr
    @DeanGelsinger-wq9lrАй бұрын

    Beautiful work

  • @rachelg552353
    @rachelg552353Ай бұрын

    What an amazing tool!

  • @jacksnow1703
    @jacksnow1703Ай бұрын

    Nice work and one of the more interesting builds I've seen in some time. Thanks for sharing.

  • @johnoutdoorvideos
    @johnoutdoorvideos16 күн бұрын

    Very very nice work!

  • @PPYTAO
    @PPYTAOАй бұрын

    Really beautiful! Very well made.

  • @RickAco
    @RickAcoАй бұрын

    Beautiful handles!

  • @antbymcnair4297
    @antbymcnair4297Ай бұрын

    Those look amazing! Well done

  • @richardmills5450
    @richardmills545015 күн бұрын

    Those are really nice. Good job that mate cheers

  • @scotter_dotter
    @scotter_dotterАй бұрын

    Beautiful

  • @hungrycolby
    @hungrycolbyАй бұрын

    These look SOOO freaking good!! Great work!

  • @wikuscombrinck512
    @wikuscombrinck512Ай бұрын

    Fantastic!

  • @evocativesafe
    @evocativesafeАй бұрын

    That turned out great

  • @VHavengrad
    @VHavengrad12 күн бұрын

    I don't always watch your stuff, but I bump across them every now and then and I'm always engrossed in the process and results. Still have one of your raptor claws.

  • @wyattselleck7236
    @wyattselleck7236Ай бұрын

    Absolutely COOL!

  • @robinson-foundry

    @robinson-foundry

    28 күн бұрын

    Thank you!

  • @paullmight42
    @paullmight42Ай бұрын

    they look awesome

  • @Axeglass
    @Axeglass2 күн бұрын

    killer work man, had to subscribe after.

  • @grandpasbarn2806
    @grandpasbarn280622 күн бұрын

    Excellent work and outstanding videography! I too have one of these, that I inherited, it's a bit smaller than those shown in this video. I don't use it often because the thumb screw sticks out so far, this video made me think of using a set screw, thanks. I've always wanted some that i could use with my needle files and this video has inspired me to try a 3d printed version using PLA-CF filament.

  • @ShyamKumar-sl3qo
    @ShyamKumar-sl3qoАй бұрын

    Super I definitely make it with my metal files

  • @CyberBeep_kenshi
    @CyberBeep_kenshiАй бұрын

    Gorgeous

  • @TheOneAndOnlySame
    @TheOneAndOnlySameАй бұрын

    Very nice work, meticulous, well thought out. Impressive.

  • @randyearles1634
    @randyearles1634Ай бұрын

    I hope your kids or grandkids value them as unique one-of-a kind. good video

  • @dominikrodler8010
    @dominikrodler801011 күн бұрын

    I'm very envious!

  • @user-rn5ks8sf5x
    @user-rn5ks8sf5xАй бұрын

    Very nicely done.

  • @maciejajewski
    @maciejajewski29 күн бұрын

    they turned out pretty great! well done

  • @b0rd3n
    @b0rd3nАй бұрын

    BEAUTIFUL!

  • @naso_g
    @naso_gАй бұрын

    Great work, that was awesome, came out perfect.

  • @StevePrior
    @StevePriorАй бұрын

    beautiful!

  • @aguycalledlucas
    @aguycalledlucas24 күн бұрын

    These absolutely gorgeous

  • @robinson-foundry

    @robinson-foundry

    23 күн бұрын

    Thanks!

  • @IR-nq4qv
    @IR-nq4qvАй бұрын

    beautiful, I would have tried using hardened black Allan key socket head set screws for a machinist look.

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    Thanks!

  • @motormaker
    @motormakerАй бұрын

    Beautiful work.

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    Thank you!

  • @NineWorldsWorkshop
    @NineWorldsWorkshopАй бұрын

    Brilliant job! Really nice result, especially for something that gets a lot of daily use

  • @user-sr2gk2op1u
    @user-sr2gk2op1uАй бұрын

    Awesome!

  • @mortem-tyrannis
    @mortem-tyrannisАй бұрын

    Fantastic work as usual.

  • @user-yx5yp5ik6b
    @user-yx5yp5ik6b28 күн бұрын

    3D modeling, 3D printing, casting, milling, welding, polishing - in one small video we see almost all skills but working on a lathe! Nice job! Greetings from Russia 😊

  • @robinson-foundry

    @robinson-foundry

    27 күн бұрын

    Thank you! Greeting from Las Vegas, NV

  • @MidtownSkyport
    @MidtownSkyportАй бұрын

    Really nice job

  • @Kiboz2000
    @Kiboz2000Ай бұрын

    Cool design and great craftsmanship ..LIKE

  • @indiankite7358
    @indiankite735828 күн бұрын

    Totally awesome!

  • @robinson-foundry

    @robinson-foundry

    27 күн бұрын

    Thanks!

  • @NightyNite94
    @NightyNite94Ай бұрын

    Best handles I ever seen

  • @garychaiken808
    @garychaiken808Ай бұрын

    Great job. Thank you 😊

  • @TrondOleJensen
    @TrondOleJensenАй бұрын

    🤩🤩🤩 Such beautiful handles.

  • @Weazle099
    @Weazle099Ай бұрын

    at 3:24 to work out how much material you need, you can use the "Volume Displacement Method" Simply get a jar, tube or container just big enough to fit you're "handles or casting models" in. Fill it with water till the water spills or overflows. Remove your "models", but leave the water in the container. Now refill it with your casting material till the container is full full, BUT NOTE: it's better to have the water spill or overflowed. this will mean there is more casting material (aka silicon bronze) in your container now as it's volume is more then that of you're handle (aka casting models)

  • @owensparks5013

    @owensparks5013

    15 күн бұрын

    Or right-click on the part in CAD and display volume...

  • @eagleeatsmonkey3621
    @eagleeatsmonkey362126 күн бұрын

    very nicely made

  • @JohnnyRanks620
    @JohnnyRanks620Ай бұрын

    These came out great!

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    Thanks!

  • @theredyeti3787
    @theredyeti3787Ай бұрын

    they look superb!!! Well done. Hello from Australia.

  • @user-qd8xu4vo7w
    @user-qd8xu4vo7w27 күн бұрын

    You are crazy talented and you challenge yourself. Beautifully done!

  • @robinson-foundry

    @robinson-foundry

    27 күн бұрын

    Thank you very much!

  • @dustinbrosmer6164
    @dustinbrosmer6164Ай бұрын

    I absolutely love your videos I wish you did them more often. Such talent

  • @tomsdreamshopworx
    @tomsdreamshopworxАй бұрын

    Very nice!

  • @H3xx1st
    @H3xx1stАй бұрын

    At first glance I didn't like the design, but as they took shape I definitely changed my mind. It's really true that: "They don't make 'em like they used to" I'd like to see you bronze up those bolts to match. Thanks for sharing your process!

  • @ThisisBrickdup
    @ThisisBrickdupАй бұрын

    Gosh dang amazing job there dude!! Loved watching these come together.

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    Thank you! I’m glad you did!

  • @jackrichards1863
    @jackrichards186329 күн бұрын

    Very nice work all the way! 👍

  • @IanZainea1990
    @IanZainea1990Ай бұрын

    Very cool

  • @johannaverplank4858
    @johannaverplank4858Ай бұрын

    Gorgeous!

  • @robinson-foundry

    @robinson-foundry

    29 күн бұрын

    Thank you!

  • @harshabiliangady3211
    @harshabiliangady3211Ай бұрын

    AWESOME!!! God bless you

  • @michaelcampbell1471
    @michaelcampbell147128 күн бұрын

    Awesome job and excellent capture of the process...I've been machining many years myself. I definitely appreciate the craftsmanship and range of processes you mastered to create these!

  • @robinson-foundry

    @robinson-foundry

    27 күн бұрын

    Thank you very much!

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