Making an Axe From a Circular Saw Blade

Тәжірибелік нұсқаулар және стиль

Today in the shop I am attempting to make a full tang hatchet. I say attempt, because the first one turns out to be a failure, but we persevere, and finish with a really nice little hatchet that looks gorgeous. I’ll show you how you can make a pretty useful little tool with very little overhead cost. If you have the time, and the desire to put your best craftsman foot forward, then you have the ability to make this super cool little hatchet.
If you are interested in seeing how to restore an old axe head, or make an axe handle from scratch, check out these two videos.
• Making an Axe Handle f...
• Restoring a Vintage Co...
To those of you who feel like you got something special from our videos and want to know how you can support us further, we have just launched our Patreon page here... / theartofcraftsmanship

Пікірлер: 615

  • @patrickh9226
    @patrickh92264 жыл бұрын

    Very nice piece! I'm glad you showed the metal failure in your first blank, too. Lots of people would have been tempted to edit it out and move right to the new blank, and the viewers would have been clueless. By leaving that failure in, you've shown all aspiring craftspeople that unexpected setbacks will happen and that they don't need to be discouraging. Great job and great video!

  • @notmillionaires
    @notmillionaires10 ай бұрын

    Im incredibly in love with the. Was just saying how we should have more full tang hand axes. Its beautiful!

  • @thomasbuzzi3234
    @thomasbuzzi32344 жыл бұрын

    FUN watching!

  • @revrinn1324
    @revrinn13247 ай бұрын

    That was a great video. I just went back to it as I'm trying a saw blade project myself. I appreciate tour way of showing how you do things. I believe I watched this the first time when it first came out. Like others, I appreciate how you show failure in this and the finishes axe is gorgeous. Having watched this again, I believe the wood used in the handle is beach. It often has a reddish hue. If it is, it's a great handle material, often used in Europe. Thank you for the video. Your videos have planted a lot of ideas in my head and now I'm making my first knife, so I'm grateful.

  • @arienadventures236
    @arienadventures2364 жыл бұрын

    Awesome project and captivating video!

  • @TheArtofCraftsmanship

    @TheArtofCraftsmanship

    4 жыл бұрын

    Thank you Jane!

  • @anthonyseidita919
    @anthonyseidita9193 жыл бұрын

    I think that would make a perfect hunting/field dressing hatchet. Thin blade to carve and skin but can chop through bone. Very nice 👍🏼

  • @springof-wf8vy
    @springof-wf8vy Жыл бұрын

    I'm addicted to your channel now .trying to catch up on all your vids 👍👍👍👍👍

  • @TheArtofCraftsmanship

    @TheArtofCraftsmanship

    Жыл бұрын

    Good luck! There is alot haha thanks for watching.

  • @timkoon5147
    @timkoon51474 жыл бұрын

    COOL LITTLE TOOL

  • @acrivcleo5781
    @acrivcleo57814 жыл бұрын

    Love that little axe👍👍👍

  • @mikebrown9718
    @mikebrown97184 жыл бұрын

    First time watching your channel, you are truly an artist in your craftsmanship. Thank you for sharing your passion with all of us. I’m a wounded veteran, 100% disabled, watching videos like yours gives me impression to get up, quit feeling sorry for myself and accomplish something. I look forward to getting notifications on your next videos.

  • @donlute3444
    @donlute34444 жыл бұрын

    That was great. The first fractured has now become the template. No loss.

  • @4trout12429
    @4trout124294 жыл бұрын

    I always enjoy the calm way you progress thru your projects, teaching along the way. Easy to understand. I have 3 belt grinders also, std 1x30, old craftsman 4x36 with cast body, and home built 2x72. And more gear I pick up at garage sales along the way. If my garage had any heat I would be out there. In the cold I can do 2 to 4 hrs, then out! Keep up the great videos ! Thanks!

  • @valborchardt3596
    @valborchardt35964 жыл бұрын

    Absolutely awesome, so glad you came right with the second one, it’s beautiful. Thanks so much. Take care as always from South Africa

  • @billhollis8555
    @billhollis85554 жыл бұрын

    What a great little Hatchet and out of a old Bench blade, Nice to see people like your self taking time not just rushing a project, Big Wave to you.

  • @dougevans6389

    @dougevans6389

    4 жыл бұрын

    Bill Hollis so true and well said!!

  • @franko1372
    @franko13724 жыл бұрын

    This build was Amazing! I Can't believe the handle work on this, it's "BEAUTIFUL"!! Thanks so much for Sharing!

  • @kenneth6731
    @kenneth67314 жыл бұрын

    That "Coleman" Green just made it so freaking amazing. That is spectacular work! Thank you for sharing!

  • @botfoblhrp
    @botfoblhrp4 жыл бұрын

    Awesome awesome awesome, so many things for this hatchet. I bought a throwing hatchet that was thin like this and next thing you know it was my go to hatchet. That turned out beautiful. Also everybody , this make fantastic decorative piece that can be used in a pinch. Love it.

  • @keithmcewan7799
    @keithmcewan77994 жыл бұрын

    Thanks for taking us into your shop. Loved the look of that handle

  • @douglasyoung927
    @douglasyoung9274 жыл бұрын

    It's hard to know exactly what happened but it always seems to help mitigate cracks if the normalizing cycles include the entire piece of steel. I always do a slow annealing process before starting work then I do 2 or 3 normalising cycles before quenching. The full annealing should always be the first step to forging it goes a long way to destress the steel esp if it was abused before. I realize that this was a demonstration of matter reduction rather than forging but abrasives only add stress to the work. Also differentially hardening steel is less stressful on the steel if there is a "softer" less defined line between the hard and soft parts. Some alloys handle this better than others and saw blades don't always have consistency in thier manufacturing.

  • @johnjohnon8767
    @johnjohnon87674 жыл бұрын

    I taught myself how to build crossbows and I kept notes on the how to for reference purposes. Who knows, your kids my want to make their own some day. It's nice how to make some things that others may want in dire circumstances. Better to know something's then not.

  • @magicdaveable
    @magicdaveable4 жыл бұрын

    Beautiful "axe" that eill be great for shaping spindles etc. I had a blacksmith friend "deceased" that made an axe head using three (3) circular saw blades that he forge welded to add strength. The handle turned out similar to an Eastwing hammer. The triple thick forge welding made a truly excellent "small forest style axe." I tried to buy it from me but he said he made so his son would have a life time momento to remember his Dad.

  • @themegasexybasterd
    @themegasexybasterd4 жыл бұрын

    Thanks for thinking outside the box and sharing , it looks great! Looking forward to more vids "Rock on young man"!

  • @savioryeo9344
    @savioryeo93444 ай бұрын

    Good craftsmanship pretty nice

  • @joshmyers2873
    @joshmyers28734 жыл бұрын

    You could also consider welding some plates on either side of the hammer pole, so that it can actually function as one. Loved the video, thanks.

  • @1averageamerican
    @1averageamerican4 жыл бұрын

    When I was making my first knife I droped it on the floor between heat treat and temper. Broke into 3 pieces. Things don't always go perfect but you just learn and try again. Very nice hatchet. Thanks for sharing.

  • @TheArtofCraftsmanship

    @TheArtofCraftsmanship

    4 жыл бұрын

    The worst! Thank you for watching.

  • @daviddaddy
    @daviddaddy4 жыл бұрын

    Simply Beautiful!!! I Love the Green! Incredible job.

  • @willydytico396
    @willydytico396 Жыл бұрын

    I’ve been enjoying watching your detailed project every time, from material to be used and identifying the tools you’re using. Keep it up!!!❤❤❤

  • @bigfootbushcraft7063
    @bigfootbushcraft70634 жыл бұрын

    John Deer green!!! Super nice

  • @carsmax
    @carsmax Жыл бұрын

    Great job !!!!!!!!!!!!!!

  • @crazycoyote1738
    @crazycoyote17384 жыл бұрын

    Beautiful work, and calming video to watch!!

  • @markcohen8061
    @markcohen80614 жыл бұрын

    Amazing. Thank you for your time.

  • @greenfingers9471
    @greenfingers9471 Жыл бұрын

    Awesome work as always Sir

  • @FawnandEvon
    @FawnandEvon4 жыл бұрын

    Wow, it does a great job! I didn’t think it would work that well with a thin axe head! Works great! Thanks, gee that was hard work with the first one cracking!

  • @barbarianleatherandblades8686
    @barbarianleatherandblades86864 жыл бұрын

    I have carried a little full tang hatchet same thickness since ce I was a kid for backpacking. A folding saw and this is all I have ever taken backpacking. You can even baton kindling with them I know that sounds weird but it is useful. Love the handle much nicer than mine it should last you a life time as well.

  • @ronyoung7648

    @ronyoung7648

    4 жыл бұрын

    Barbarian Leather and Blades s

  • @robertharris2920
    @robertharris2920 Жыл бұрын

    Great Job! SNAFUs Like This From A KNOW IT ALL Is Perfections. Keep it Up And Make More Mistakes For People To Watch !!CHEERS!.!

  • @chipsiperlisiperli3794
    @chipsiperlisiperli37944 жыл бұрын

    ~~~EXCELLENT~~~ Always a Pleasure to watch and learn from. Love the background music as well, and commentary of course is Pleasant, Informative and never sparse or droning.

  • @jeffreycoulter4095
    @jeffreycoulter40954 жыл бұрын

    The differential quenching caused the fracture. The metal cooled causing different eutectoid structures crystalization. As always, you build a beautiful product.

  • @TheArtofCraftsmanship

    @TheArtofCraftsmanship

    4 жыл бұрын

    Thanks Jeffrey!

  • @user-wv4pi2qd3t
    @user-wv4pi2qd3t4 жыл бұрын

    Thank you man

  • @michaelmclaughlin8474
    @michaelmclaughlin84744 жыл бұрын

    A real fine job,, I love the green in the handle, also...!!!

  • @shannond9945
    @shannond99453 жыл бұрын

    Great video. I love how you embrace ‘failure’ as an opportunity to learn and generate discussion. Happy to hear other opinions on this: I suggest that the solution to the cracking would be to first quench only the cutting edge briefly, then plunge more of the head into the oil, out to near where it becomes the handle. This should then create a more gradual transition between the very hard edge and the softer ‘poll’/ handle.

  • @lewiswereb8994

    @lewiswereb8994

    3 жыл бұрын

    If failure is a learning experience then I am a genius.

  • @tommycapps9903
    @tommycapps99034 жыл бұрын

    That is a beautiful axe! I was wondering how well a thin saw blade would work for an axe but that was great! Thanks for showing the cracked one as well! That was a teaching moment for everyone watching this video.

  • @ripfletching
    @ripfletching4 жыл бұрын

    I love this I’m a camper salesman and this is amazing

  • @firemanst13
    @firemanst134 жыл бұрын

    Sure wish I had one for Christmas, love it

  • @TorGodofThunder
    @TorGodofThunder2 жыл бұрын

    Great video! Very inspirational 👍👍

  • @PavlovsBob
    @PavlovsBob4 жыл бұрын

    The lines are beautiful. You have a good eye for shape. Very nice little tool.

  • @koalladamowich3530
    @koalladamowich35304 жыл бұрын

    Well done man, you take a great pride in your work and it shows. Very nice.

  • @lladnew1
    @lladnew14 жыл бұрын

    Awesome craftmanship! Turned out beautifully!

  • @leatherbycrowfoot
    @leatherbycrowfoot3 жыл бұрын

    So the crack in the blade did occur during the heat treating process. The original blade probably had the propensity to "crack" before you started. The heat treating process just accelerated that. Very nice job once done. Beautiful workmanship.

  • @TheArtofCraftsmanship

    @TheArtofCraftsmanship

    3 жыл бұрын

    Thanks Murray. That’s the idea that I got as well.

  • @Miguel_ON65
    @Miguel_ON654 жыл бұрын

    Good job Dusty, congratulations!

  • @darrellrichards2133
    @darrellrichards21334 жыл бұрын

    Awesome build

  • @herberttsosie509
    @herberttsosie5092 жыл бұрын

    Awesome job nicely done good job

  • @danielivanov3463
    @danielivanov34633 жыл бұрын

    Very good congratulations

  • @Onelonehonky
    @Onelonehonky4 жыл бұрын

    Super job.

  • @jeffdutton1910
    @jeffdutton19104 жыл бұрын

    beautiful job!

  • @DougPalumbo
    @DougPalumbo4 жыл бұрын

    Another great job! A real beauty!

  • @jerryjohnsonii4181
    @jerryjohnsonii41814 жыл бұрын

    Very Cool Hatchet that was made out of a Old rusty Circular Saw Blade !!!!!!!!!!!!!!

  • @joeframer9642
    @joeframer96424 жыл бұрын

    As a builder of custom homes, I respect your talent 👍🇺🇸

  • @Georgiaguntraining
    @Georgiaguntraining2 жыл бұрын

    Excellent production and great music. Thank you.

  • @dbharrold
    @dbharrold4 жыл бұрын

    A work of art, I love it.

  • @kenleach2516
    @kenleach25164 жыл бұрын

    Nice to watch

  • @clark57225
    @clark572254 жыл бұрын

    You are a good teacher, with the honesty to show how mistakes are made and how you overcame them. Valuable lessons of their own. There should be a radius between the head and tang to eliminate a stress point. I like how your axes are displayed on the wall... very attractive with minimal space. Edit: Seeing this ax perform convinces me that this is the one perfect tool to take on Naked and Afraid. But, at 5 ft. 9 in., 280 lbs. and 64 years old, I haven't received a callback from the producers. If they do, will you make me a hatchet?

  • @TheArtofCraftsmanship

    @TheArtofCraftsmanship

    4 жыл бұрын

    Definitely! Thanks.

  • @pastblast1664
    @pastblast16644 жыл бұрын

    Very Nice! Love your videos! Dialogue is informative and we get to know you. The music is pleasant and appropriate. The editing shows us the detail we need without becoming ponderous. Excellent job, sir.

  • @wiley979
    @wiley9794 жыл бұрын

    Love the vids, great build! There was likely a micro stress crack in the saw blade before you started. Larger mill blades and band style blades take a lot less stress than smaller blades do.

  • @frikkiesmit327
    @frikkiesmit3274 жыл бұрын

    Can see you love what you do. And very nice job!!

  • @robertvezina3669
    @robertvezina36693 жыл бұрын

    Really Enjoyed this. Thank You Brother

  • @phalanx3803
    @phalanx38034 жыл бұрын

    love the brushed metal look its kinda like a Delorean.

  • @clanderson0

    @clanderson0

    4 жыл бұрын

    Read this before I saw the end result and thought "that's a weird way to describe it", but now I see what you mean haha

  • @donfillenworth1721
    @donfillenworth17214 жыл бұрын

    Beautiful axe. I enjoyed the video. I’m subscribing to see more. Thanks for sharing.

  • @Greenway1214
    @Greenway12143 жыл бұрын

    Dude your videos are amazing I just started knife making and I have learned more from you then the “professionals” never hide mistakes it just shows the learning process, thank you!

  • @TheArtofCraftsmanship

    @TheArtofCraftsmanship

    3 жыл бұрын

    Thank you for the kind words Patrick. Good luck on your projects my friend.

  • @hectoro5144
    @hectoro51444 жыл бұрын

    Sir! absolutely awesome axe! i love it!

  • @woody2009
    @woody20094 жыл бұрын

    Excellent. Thanks for the great idea and excellent video. I like the way this hatchet can be used like a machete and with good control. I think I will make one. Cheers

  • @jerrymcaneney5861
    @jerrymcaneney58614 жыл бұрын

    Beautiful!

  • @gushowlett4161
    @gushowlett41614 жыл бұрын

    Found by accident but loved the video was looking at rocket stoves and clicking on video after video and ended here.

  • @TheArtofCraftsmanship

    @TheArtofCraftsmanship

    4 жыл бұрын

    Thanks rocket stoves!

  • @ronmiller682
    @ronmiller6824 жыл бұрын

    Beautiful job thank you for sharing

  • @cody8754
    @cody87544 жыл бұрын

    My theory with the crack in the first blade is that when you quench hardened the blade it made the metal dissimilar enough that it caused it to stress crack. because the crystalline micro structure and carbon content was different it caused different rates of shrinkage along or close to the quench line or it could have had a pre existing microscopic crack from work hardening of the blade when it was in use on the saw.

  • @cosmic43GamingYT

    @cosmic43GamingYT

    4 жыл бұрын

    cody you went really in depth for a crack😂😂

  • @cody8754

    @cody8754

    4 жыл бұрын

    It’s been a while since I’ve taken metallurgy classes but I try to remember what I can

  • @clanderson0

    @clanderson0

    4 жыл бұрын

    Exactly what I thought; I noticed he tried to create a thin gradient when quenching by keeping the bulk of the face in the oil and slowly submerging more of the head, then withdrawing, and repeating. I suspect though the quench line still may not have had a gentle enough transition. I wonder what effect an aggressive tempering would have had if it had survived 🤔

  • @-Honeybee

    @-Honeybee

    4 жыл бұрын

    I think you're bang on with the structure thing, but I'm not sure about a differential in carbon content. Usually decarb happens due to heat and loss from scale, so I don't think it would have been from different carbon content. You can get a different enough structure to cause a crack like that just with differential heat treatment, no alloy difference needed.

  • @cody8754

    @cody8754

    4 жыл бұрын

    Tyler Rodriguez I was thinking more along the lines of carburization because it can have similar effect to decarburization and or under heating causing incomplete martensite/austenite transformation. Its hard to say without inspecting the material or knowing the base material hardness and carbon content. Something as simple as too much grinding or sanding or not enough normalization could play a factor In embrittlement.

  • @DerekScottOHara
    @DerekScottOHara4 жыл бұрын

    Really beautiful axe. Awesome video!

  • @daleaxe1030
    @daleaxe10304 ай бұрын

    Lovely that bud🎉

  • @donaldjohnson3265
    @donaldjohnson32654 жыл бұрын

    Great job

  • @richardsolomon8076
    @richardsolomon80764 жыл бұрын

    Great job :-) and I guess an upside to the crack is that now you have a metal pattern, love the fit n finish.

  • @TheChubbyJB
    @TheChubbyJB3 жыл бұрын

    Works similar to a tobacco knife I used in the fields as a kid. A truly beautiful piece of work! I think I’m gonna try to make one of these when I get some time.

  • @miguelpimentel8539
    @miguelpimentel85394 жыл бұрын

    Great build now you need a nice leather sheath for it great job

  • @FunHobbies225
    @FunHobbies2253 жыл бұрын

    cherry looks great on it

  • @joegiotta7580
    @joegiotta75802 жыл бұрын

    This was a really cool idea. I've never seen a full tang hatchet. Then I questioned why that was. With a full tang, a few issues arise: you get weight without the advantage of the heavy head, you get a super thin head/bit, and you risk having geometry differentials from the head to the handle. First, the usefulness of a hatchet is in its head being heavy. Gravity helps pull the weight of the head into your wood. With a full tang won't the balance be more central, if not more toward the handle because of the added material? That mitigates all the advantage of the heaviness of the head. Second, with that super thin bit, there isn't much "meat" behind the cutting edge to keep it strong, even with a convex grind. The support is missing. Also, with such thin material and the nature of hatchet usage, you'll be sharpening more frequently. A meat cleaver uses this design but the blade is much longer and heavier. Historically, folks haven't used cleavers as hatchets. Because it's not the right tool for the job. Third, since the handle and bit are married, you are locked into adjusting them together. You can't adjust balance or angle with the hang of the hatchet. It's a beautiful thing you made. I am struggling to see it's usefulness or utility. P.S. Differential cooling on such thin stock is most likely the reason you cracked the first blank. Not 100%, but as near as makes no difference.

  • @lenhowl
    @lenhowl3 жыл бұрын

    Well done man, great work. Awesome little piece, beautiful.

  • @daltong6898
    @daltong68984 жыл бұрын

    Love your vids, you make some really neat things, this hatchet being one of my favorites. You should take a dremel with a chainsaw sharpening bit and grind a radius into the base of the bit, where the handle meets, those right angles are potential fracture points, by grinding a curve into them you reduce the amount of stress on any one single small point

  • @joshmyers2873

    @joshmyers2873

    4 жыл бұрын

    You can do it that way, or you can drill holes at all of the places where your cuts will stop and get the same effect.

  • @tommyrobertson179
    @tommyrobertson1794 жыл бұрын

    Real nice brother.

  • @Zoso14892
    @Zoso148924 жыл бұрын

    One of the details I love most about your channel is your use of actual music and not some electronic soul crushing nonsense. It's your brother right? Nice looking build too, well done for showing your mistake. It's good for us all to see.

  • @TheArtofCraftsmanship

    @TheArtofCraftsmanship

    4 жыл бұрын

    Thank you Zoso! Yes, it's my brother and a friend playing. It's the style of music we like and the right price if we just make it ourselves haha thanks for the kind words!

  • @prepertruckin8525
    @prepertruckin85254 жыл бұрын

    Exceptional ! Very nice 👍

  • @jacobopstad5483
    @jacobopstad54832 жыл бұрын

    I love the idea. It looks amazing!

  • @TheArtofCraftsmanship

    @TheArtofCraftsmanship

    2 жыл бұрын

    Thanks J!

  • @shankarvk922
    @shankarvk9223 жыл бұрын

    Matte finish was the best

  • @edwinleach7401
    @edwinleach74013 жыл бұрын

    Turned out great.

  • @eugenehurst5144
    @eugenehurst51443 жыл бұрын

    looks great

  • @marcianichols2791
    @marcianichols27914 жыл бұрын

    I'm a saw filer in a saw mill. Saw blades have tension rolled in them. This is to keep the cutting edge tight. I mostly work large bandsaws. 40 to 48 ft. If a saw gets too much tension it causes metal fatigue. I have welded bands and had them break that way.

  • @doubleoddbs4357
    @doubleoddbs43574 жыл бұрын

    Very pretty hatchet, nice job !

  • @edmcwv
    @edmcwv3 жыл бұрын

    Nice project.

  • @dougmiller8099
    @dougmiller80994 жыл бұрын

    Glad you are back making videos!!

  • @selfloveloveself9502
    @selfloveloveself95024 жыл бұрын

    Awesome good job!!!

  • @erroleabrown4317
    @erroleabrown43174 жыл бұрын

    l love it, l agree nice and light with many uses, its a beautiful axe

  • @brucemcnally3924
    @brucemcnally39244 жыл бұрын

    Beautiful.

  • @lewiswereb8994
    @lewiswereb89943 жыл бұрын

    You are a genius with the grinders. Adding a Sand O Flex contour sander to your sanders would be a way to get other nice curves etc, plus with a 60 grit grit you can get a wonderful finish on a blade. I use one on my knives and I have learned how to make my own refills (of many grits) from emery cloth. Saves TONS of money on refills.

  • @joebuck66
    @joebuck664 жыл бұрын

    Awesome little hatchet.

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