Kawasaki Mechanical Water seal 2020 - Versys, KLE650, er6f, er6n

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I've made an updated video that combines all the information from my previous 2 videos on this subject into a 12 Minute Tutorial. This is a detailed video on how to change the mechanical water pump seal on a Kawasaki Ninja 650 er6f / er6n / Versys.
Order your replacement seal here: amzn.to/3XupyKd
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Latest Upload:
Water Pump Seal Replacement: We’ve got a detailed guide on changing the mechanical water pump seal on a Kawasaki Ninja 650, er6f, er6n, and Versys models.
Visual & Written Instructions: Not only will you see every step in action, but we also provide pages from the workshop manual with written instructions and torque specs.
Eco-Friendly Tips: Learn how to properly dispose of used engine oil and service waste, keeping our roads and environment clean.
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Parts:
Follow this link for official part numbers:
www.partzilla.com/catalog/kaw...
The parts to replace are as follows:
SEAL-MECHANICAL,WATER
49063-1055
SEAL-OIL,SC12 28.555
92049-1259
RING-O,CASE-HOUSING
92055-0082
RING-O,HOUSING-PUMP COVER
92055-0083
RING-O,33.2MM
92055-1155
and optional but recommended in the service manual (the bolt that holds the impeller)
BOLT,6X22
92002-1154
Remember, you'll need to press the old water seal out and press the mew one in.
Below is a list of the tools and things you will need:
1 x TORQUE WRENCH
1 x Workshop manual
1 x Paddock stand
1 x 17mm socket
1 x 10mm socket
1 x 8mm socket
1 x 75mm socket extension driver
1 x Torch/headlamp
2 x Pairs latex/vinyl gloves
Rags
1 x Flat head screwdriver
1 x Phillips head screwdriver
1 x 4mm hex key
1 x Oil filter wrench
1 x Small funnel for oil
1 xOil collection pan
1 x Container for used oil
1 x Small Bucket for coolant
1 x Large funnel for coolant
1 x Paper Coffee filter/ Fryer oil filter
Mechanical water seal and gaskets
Bearing grease
Clean oil
1 x New oil filter
Degreaser
Workshop manual links:
auto.manualsonline.com/manuals...
en.calameo.com/books/00266344...
www.manualslib.com/manual/841...
www.pinterest.com.au/pin/7753...
You will need:
Parts:
Follow this link for official part numbers :
www.partzilla.com/catalog/kaw...
The parts to replace are as follows:
SEAL-MECHANICAL,WATER
49063-1055
SEAL-OIL,SC12 28.555
92049-1259
RING-O,CASE-HOUSING
92055-0082
RING-O,HOUSING-PUMP COVER
92055-0083
RING-O,33.2MM
92055-1155
and optional but recommended in the service manual (the bolt that holds the impeller)
BOLT,6X22
92002-1154
Remember, you'll need to press the old water seal out and press the new one in.
Below is a list of the tools and things you will need:
1 x TORQUE WRENCH
1 x Workshop manual
1 x Paddock stand
1 x 17mm socket
1 x 10mm socket
1 x 8mm socket
1 x 75mm socket extension driver
1 x Torch/headlamp
2 x Pairs latex/vinyl gloves
Rags
1 x Flat head screwdriver
1 x Phillips head screwdriver
1 x 4mm hex key
1 x Oil filter wrench
1 x Small funnel for oil
1 xOil collection pan
1 x Container for used oil
1 x Small Bucket for coolant
1 x Large funnel for coolant

Пікірлер: 63

  • @damer950
    @damer9503 жыл бұрын

    It's vital to mention that the oil seal should be pushed in gently and in specific position and not full to the bottom

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    Thanks! 😎

  • @damer950

    @damer950

    3 жыл бұрын

    @@TheDeepPlanet I pushed it all the way in and after couple of months it started to leak again and the shaft was badly corroded.. Maybe due to the bad type of coolant...its also good to know that the coolant should be silicate free like motul factory line.. Not motocool! Despite its recommended... Read technical sheet of those coolants

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    Great advice. I had a similar thing happen the second time I did this procedure. Ride safe!!

  • @gianniskef427
    @gianniskef4274 жыл бұрын

    Nice job!! Waiting for more videos 💪

  • @TheDeepPlanet

    @TheDeepPlanet

    4 жыл бұрын

    More to come!

  • @LostinTimeYT
    @LostinTimeYT3 жыл бұрын

    Excellent tutorial, tyvm.

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    Thanks!!!More to come. I'm building a versys/er6n. Keep an eye out!

  • @somefxphoto
    @somefxphoto4 жыл бұрын

    Great lighting from the start. Makes me wish I had a Kawasaki!

  • @TheDeepPlanet

    @TheDeepPlanet

    4 жыл бұрын

    Thanks man. Finally getting dialled into camera profiles and settings. I'm getting a Tamron f1.8 35mm prime for my birthday... can't wait.to see what that looks like!

  • @somefxphoto

    @somefxphoto

    4 жыл бұрын

    @@TheDeepPlanet ahh sweet. looking forward to seeing those results. Motivated to document the household a bit more this weekend.

  • @TheDeepPlanet

    @TheDeepPlanet

    4 жыл бұрын

    We need to do a collab... I would love to get some profile photos for my photography/youtube persona.....can we do a trade?

  • @somefxphoto

    @somefxphoto

    4 жыл бұрын

    @@TheDeepPlanet Keen!

  • @Ivan-it3iz
    @Ivan-it3iz4 жыл бұрын

    Thanks for the video. My versys 2012 had a leaking problem after an engine rebuild, this problem turned into a balance shaft issue. Had to take the engine out from the bike and change the balance shaft, mechanical water seal and all gaskets. Almost 1000 Euro repair. I still wonder if that was from a bad work when they rebuilt my engine

  • @TheDeepPlanet

    @TheDeepPlanet

    4 жыл бұрын

    Possibly...it is known issue with that motor... If the balance Shaft is off, it impacts that seal...

  • @reidschad7650
    @reidschad76503 жыл бұрын

    Would replacing these seals potentially fix leaking out of the coolant overflow tube?

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    Hi Reid. No, but my bike tends to overflow a bit. Make.sure you bike is level when you check your coolant and keep it just above the minimum. Don't fill it to max or you'll get coolant overflow.

  • @helbergomezmosquera
    @helbergomezmosquera4 жыл бұрын

    Hello, how often this job should be done? I thought once replaced it was a permanent fix for the leaking problem. A friend of mine has just bouth a '08 er6f and I told him to replace the water seal as I heard that it's a common issue in this model. Thanks in advance from Spain!

  • @TheDeepPlanet

    @TheDeepPlanet

    4 жыл бұрын

    Hi there! I've estimated that this needs to be done about every 20,000km/2 years. This will vary depending on the age of the bike, weather conditions and riding style. It is definitely something that needs to replaced at regular intervals... Feel free to ask any questions. Ride safe.🏍

  • @mohamadfadzlyarfan1397

    @mohamadfadzlyarfan1397

    4 жыл бұрын

    I haven't try to replace it myself but I bought my Versys (manufactured 2013) by 2016...it's leaked for 1st time just about 21,000km of mileage ( finish warranty 20,000km). Now 65,000km it's leaked for 2nd time. I wonder if it's common problem ?

  • @mohamadfadzlyarfan1397

    @mohamadfadzlyarfan1397

    4 жыл бұрын

    @@TheDeepPlanet thanks for the info, nice..

  • @TheDeepPlanet

    @TheDeepPlanet

    4 жыл бұрын

    Hi there. It is just something that forms part of your maintenance in the same way you need to replace tyres, brake pads, chain etc. Once you do it a couple of times, it becomes very easy.

  • @jeffgarner3903
    @jeffgarner39032 жыл бұрын

    I just disassembled my water pump on my 2009 Ninja 650R. I had a leaking oil seal. After removing the mech seal and while cleaning up the center where the seals go I noticed that there is some pitting. Bad enough that I would have to remove a significant amount of material to smooth it out. The pitting is only on the section where the oils seal was. Should I replace the plate or put some RVT on before I slap the new seal in? What are your thoughts?

  • @TheDeepPlanet

    @TheDeepPlanet

    2 жыл бұрын

    Hi Jeff. I'm surprised there's putting. Possibly had just water instead of coolant mix at some point in it's life. I think is should be ok to reuse but maybe buy a new plate in the mean time? I have to trace my seals every 15000 km or so so it's about every 3 years. Replace the plate the next time you do the seal and if it does cause any issues, you'll have the plate ready to go.

  • @jeffgarner3903

    @jeffgarner3903

    2 жыл бұрын

    @@TheDeepPlanet Thanks for the reply. Yeah, I'm not sure about he antifreeze part. Its on the oil side of the seal, only where the oil seal touches the plate...anywho as well I just noticed that whoever was in here last put the oil seal in backwards. I like the idea of getting the part for later. Thanks again!

  • @stevedelaney9912
    @stevedelaney9912 Жыл бұрын

    Can you send a link of where you got that tap fitting at all?

  • @TheDeepPlanet

    @TheDeepPlanet

    Жыл бұрын

    Hi mate. I got it from Masters Hardware which has closed down so don't have a link for you sorry It's a 1/4 turn tap system if that's any help. You could use a large socket or a piece of timber with a hole cut into it.

  • @johnnygross4415
    @johnnygross4415 Жыл бұрын

    My temp light Comes on more often now after 8 yrs 2014 versys, 650

  • @jasonwhat8946
    @jasonwhat89463 жыл бұрын

    Also what are your thoughts are on living with this leak and filling the oil back up every 3 months? It’s an expensive fix beyond my capability but the leak doesn’t appear to affect anything else? So as long as the oil stays full No problems?

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    If your balance shaft is off and has caused the seals to fail. It could.get a lot worse. Also, not great for the environment to have engine oil leaking. Hopefully it's not.too expensive to fix. I personally don't enjoy riding when I know something is wrong with my Bike (but I'm a little OCD)

  • @jasonwhat8946

    @jasonwhat8946

    3 жыл бұрын

    It’s an expensive fix, worth more than the bike. I’m better off buying a gently used newer bike off Craigslist

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    Yep. Or replacing the motor....

  • @dan1769
    @dan17693 жыл бұрын

    I have a 97 kawasaki vulcan 80O and im about to change the water pump mechanical seal.. Do i have to also remove the engine oil...beside the coolant? Or just the coolant? Thanks.

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    Hi Dan. On the er6 you don't need to drain the oil for this procedure but it may be different for the vulcan... Good luck!

  • @dan1769

    @dan1769

    3 жыл бұрын

    @@TheDeepPlanet Thanks for replying...I will drained..just to be safe ..Peace.

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    Always good to do an oil change while you're doing all the other work. Ride safe. 😎

  • @straightleg1313
    @straightleg13133 жыл бұрын

    So I was doing this same job and the Impeller bolt snapped off. I think I seen how you had done this before. How did you get it out?

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    Sorry to hear that mate. The bolt is very difficult to get out but it is possible. You'll need an Ez out (just Google "bolt extraction tool"). They should have them at the hardware store or automotive accessories shop. You'll also want a decent set of HSS drill bits and a steel punch to mark the centre of the snapped bolt. Mark the bolt, drill a pilot hole and then drill a hole about half the diameter of the bolt. Use the bolt extraction tool by hand and you'll get it out. Don't use the bolt extractor on a drill as it will break the tool. Good luck! Feel free to message me if you have any questions.

  • @straightleg1313

    @straightleg1313

    3 жыл бұрын

    @@TheDeepPlanet yeah I finally got it out of there man. You should have more subscribers. You're videos were informative and clear, don't know that I would've been able to do this job without them. Thanks again!

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    @@straightleg1313 Cheers mate. Glad you got it sorted. KZread is hard. I need to post way more videos to get more subs. I'm working on it.

  • @jasonwhat8946
    @jasonwhat89463 жыл бұрын

    I changed the seals and there is still some oil seeping out the weeping hole...any thoughts? Someone else commented that the seepage will happen and the new seal needs break in time? 10mile of driving. If the oil continues to seep after the breakin period, will the shaft need changing out? Any thoughts would be appreciated...thanks

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    Hi Jason. I've not had any sign of oil after replacing the seal and O rings. I normally give everything a good wipe down before reassembly. I have done this about 5 times now and the only time I had a problem was when the rubber part of the mechanical oil seal folded over on the shaft because if some corrosion that I didn't remove (I mention this in the video) you may need to pull it all apart and try to work out what is causing the leak. Feel free to message me if you have any more questions...

  • @jasonwhat8946

    @jasonwhat8946

    3 жыл бұрын

    Was there ever oil leaking from the camshaft area before you put the parts back on? I say this because when I was cleaning all the parts , there was a steady drip of oil coming out of the drive shaft area. I wiped it down several times before I put the parts back. I was just wondering if the leak from the shaft area was normal? Maybe an inner engine seal needs replacing too and not just the mechanical seal? I cleaned the parts really well.

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    That sounds like you may have an issue there. I never noticed any oil leaking from around the shaft when I did the seal replacement...😳

  • @jasonwhat8946

    @jasonwhat8946

    3 жыл бұрын

    I think I have a diff issue going on here because there is a visible drip from the shaft area when the parts are removed. The is no longer a coolant leak issue, just oil it’s dripping from the camshaft

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    Hope you can get this sorted mate!!😎

  • @tomwilliams8654
    @tomwilliams86543 жыл бұрын

    Hi there, I have a vulcan s 650 2015 model, is this going to be more or less the same?

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    Hi there. I haven't worked on a Vulcan. It may be a little different. Are there any vidoes on that bike on KZread? Happy to help where I can.

  • @tomwilliams8654

    @tomwilliams8654

    3 жыл бұрын

    @@TheDeepPlanet all good mate, gone ahead and done it, more or less the exact same as your video, so the design is the same for the 650 parallel twin engine 2015 onwardd

  • @tomwilliams8654

    @tomwilliams8654

    3 жыл бұрын

    What did you torque the impeller bolt to?

  • @darkman4166
    @darkman41662 жыл бұрын

    What leaking happened before this parts replacement? Oil or water?

  • @TheDeepPlanet

    @TheDeepPlanet

    2 жыл бұрын

    Hi Dark Man. Oil from the weep hole at the bottom of the cover.

  • @darkman4166

    @darkman4166

    2 жыл бұрын

    Ok thanks, so the issue same with my er6f. I also plan to replace the seal as per your video

  • @TheDeepPlanet

    @TheDeepPlanet

    2 жыл бұрын

    Nice! HMU if you have any questions.

  • @wethepeoplew
    @wethepeoplew2 жыл бұрын

    Hello again! my er6n came back from the mechanic, water pump seals are replaced. Also, he put a new oil filter. After 40kilometeres I noticed the oil light started flickering. Any idea what kind of problem I have?

  • @TheDeepPlanet

    @TheDeepPlanet

    2 жыл бұрын

    Hi Karlo. Check your oil level before and after a ride. Remember the bike has to be level. Oil level should be halfway between min and max but can changes slightly depending on how much lands up in the head. Otherwise take it straight back to your mechanic!

  • @wethepeoplew

    @wethepeoplew

    2 жыл бұрын

    @@TheDeepPlanet Thank you for reply, oil window is 70percent covered when bike is leveled, maybe its overfilled? I will try again with new filter and oil I still can see some sludge because antifreeze was mixed with oil when the seal was bad. If that doesn't work I will take it back to him. I did not have this problem when the seal was bad.. :)

  • @TheDeepPlanet

    @TheDeepPlanet

    2 жыл бұрын

    Possible the coolant/sludge is affecting the oil level sensor...

  • @wethepeoplew

    @wethepeoplew

    2 жыл бұрын

    @@TheDeepPlanet agree, problem is before i drove it to mechanic there was plenty of sludge (oil light never came on). After waterpump fix, back to original exhaust, oil and filter change, 40-60km (30miles) i noticed flickering oil light. damn these engines i love science behind it but there is always some new problem i need to learn about it :D

  • @TheDeepPlanet

    @TheDeepPlanet

    2 жыл бұрын

    Good luck. Let me know if you find the solution!

  • @jasonwhat8946
    @jasonwhat89463 жыл бұрын

    Found out I may have to change the balancer shaft seals or the shaft itself and that’s a lengthy process... Do you think stop leak in the oil will work for this since it’s a dripping leak? Or will I have to do the whole shaft replacement

  • @TheDeepPlanet

    @TheDeepPlanet

    3 жыл бұрын

    Yep. Best to get it sorted. Could potentially cause more damage in the long run...

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