Incredible Wire EDM

Ғылым және технология

Carl Sommer, president of Reliable EDM, demonstrates the incredible capabilities of wire electrical discharge machining. Wire EDM can machine parts to .0001”. That’s 1/25th the thickness of a human hair. Sommer uses a snowflake they machined to show the amazing accuracy of wire EDM. The video also demonstrates a unique feature of wire EDM that it can create tapered parts because the upper and lower head of wire EDM can be programmed to move independently.

Пікірлер: 106

  • @charliepearce8767
    @charliepearce87672 жыл бұрын

    I love machining. I trained as a sheet metal worker but always wanted to learn machining.. So ..1990 I bought an old metal lathe and taught myself. That was 30 ago and I ended up making more money on that one lathe And enjoying every minute of it I looked at the lathe as a musical instrument and every job was a new song to learn .

  • @TheFrankRizzo

    @TheFrankRizzo

    2 жыл бұрын

    What tool would you buy today?

  • @vinm300

    @vinm300

    2 жыл бұрын

    I served my apprenticeship in welding, but also fancied machining. I'd like a lathe still (at 61) but haven't room in the garage.

  • @shoobidyboop8634
    @shoobidyboop86342 жыл бұрын

    I'm still not completely convinced this is not magic.

  • @marka9292

    @marka9292

    2 жыл бұрын

    As technology progresses it becomes indistinguishable from magic. Said someone smarter than me.

  • @UmVtCg

    @UmVtCg

    2 жыл бұрын

    Magic is just technology you don't understand. So yeah, it's magic.

  • @Mikeanglo

    @Mikeanglo

    2 жыл бұрын

    I mean the guy is clearly a wizard.

  • @eliriekeberg7127
    @eliriekeberg71272 жыл бұрын

    I have no idea why this is recommended to me, but this guy has me totally mesmerized. I could watch him discuss this precision machining all day

  • @JohnRR
    @JohnRR3 жыл бұрын

    That is a fantastic demo. Reminds me of seamless closing door in the vessel of the movie Contact. Hope to see a hobbyist shop grade EDM soon ;-)

  • @peterwood2633

    @peterwood2633

    2 жыл бұрын

    Such a good detail that sealing door added to the alien mystique of it all

  • @michaelallen2971

    @michaelallen2971

    2 жыл бұрын

    i was just thinking the same thing

  • @chriskrausesmovie

    @chriskrausesmovie

    Жыл бұрын

    fantastic

  • @sergeykalaptur3248
    @sergeykalaptur32482 жыл бұрын

    Delight! These are the kinds of activities that human strength should be devoted to. Sincerely from Russia - Serge

  • @mr.thickey3959
    @mr.thickey39592 жыл бұрын

    WOW!!! Unbelievable! My son is a CNC machinist & I know he’ll be greatly interested in seeing this video! My mind can’t believe that this stuff is possible!! Amazing what the human mind can do & the machines it can produce! “Ach du lieber, mein schatz”!!! “Gesundheit”!

  • @berntinulkshredder
    @berntinulkshredder2 жыл бұрын

    I just love the EDM feeling. A great tool. Ran for four years, just cool.

  • @StuartFerguson55

    @StuartFerguson55

    2 жыл бұрын

    Yeah, I love EDM too. Electro house specifically.

  • @murrayandru7527
    @murrayandru75272 жыл бұрын

    Still trying to wrap my head around that !!! Simply Amazing !

  • @kubol2011
    @kubol20112 жыл бұрын

    Cool details and machines👍 I have been working on Agie and Charmilles WEDM for 22 years. Greetings from Poland

  • @rogerwilson6367
    @rogerwilson63672 жыл бұрын

    Wow. I,ve never seen acuracy/precision like that

  • @neversaynever5157
    @neversaynever51572 жыл бұрын

    great video , fantastic work !!

  • @machine2747
    @machine2747 Жыл бұрын

    Instant respect when you rotated the snow flake. Wow!

  • @chriskrausesmovie

    @chriskrausesmovie

    Жыл бұрын

    respect

  • @maxolack8753
    @maxolack87532 жыл бұрын

    This is incredible. What a time to be alive

  • @AoiGP
    @AoiGP Жыл бұрын

    currently in training to be a machinist for the US Navy. Watching this is the most amazing technique ever.

  • @kimkong9622

    @kimkong9622

    11 ай бұрын

    not easy...Not for everybody job. Fist learn Manual...

  • @danoc51
    @danoc512 жыл бұрын

    I love Carl's passion, pride and energy.

  • @co5867
    @co58672 жыл бұрын

    how could you not like such a video, wow i had the re-edit my post when i saw the rotation i can't believe it :)))

  • @user-gu3nq7kl6i
    @user-gu3nq7kl6i2 жыл бұрын

    Amazing job bro!!! 😁

  • @CHITUS
    @CHITUS2 жыл бұрын

    Cool details and machines I have been working on Agie and Charmilles WEDM for 22 years. Greetings from Poland

  • @mikeg2460
    @mikeg24602 жыл бұрын

    Thank you for the downloadable book!

  • @kurtbarrett6785
    @kurtbarrett67853 жыл бұрын

    Insanely freakin impressive!!!

  • @nickfranczak6421
    @nickfranczak64212 жыл бұрын

    wow this is incredible, very satisfying :) thank you for sharing

  • @camadams9149
    @camadams91492 жыл бұрын

    Very impressive! Also it looks scalable, so it is more than just a cool novelty

  • @alexanderm6862
    @alexanderm68622 жыл бұрын

    awesome, now i know how they do so precise holes

  • @felicianoabe
    @felicianoabe2 жыл бұрын

    What a time we live in.

  • @michaelvoytsekhovsky

    @michaelvoytsekhovsky

    2 жыл бұрын

    This is the technology of the Ancients. It was created in 1943 by two Soviet scientists, B. R. Lazarenko and N. I. Lazarenko. 80 years have passed since then.

  • @ThomasRonnberg
    @ThomasRonnberg2 жыл бұрын

    Absolutely spectacular. Ancient egyptians would have called this the work of Gods.

  • @syindrome

    @syindrome

    2 жыл бұрын

    Ancient aliens guy would think this is the work of aliens

  • @muteprophet8731

    @muteprophet8731

    2 жыл бұрын

    You mean aliens

  • @kesodabul
    @kesodabul2 жыл бұрын

    Glad this came up

  • @BillySnowball
    @BillySnowball2 жыл бұрын

    Excellent work lads

  • @MediaBear
    @MediaBear2 жыл бұрын

    oh man, what a splendid video. really dig what you all are doing, very cool.

  • @chriskrausesmovie

    @chriskrausesmovie

    Жыл бұрын

    splendid indeed

  • @dustondoesit3913
    @dustondoesit39132 жыл бұрын

    this is one of the most incredible things I've ever seen.

  • @Sbrabson04
    @Sbrabson042 жыл бұрын

    Absolutely stunning!

  • @FixItStupid
    @FixItStupid2 жыл бұрын

    Thank You , Sir

  • @karlssonengineering
    @karlssonengineering3 жыл бұрын

    Oh nice 2 makino U1310 thats their biggest machine :) I have the U86, its a awesome machine.

  • @roguedrones
    @roguedrones2 жыл бұрын

    an amazing tool, so precise

  • @NickToland
    @NickToland2 жыл бұрын

    Simply amazing!

  • @MrDAMS1963
    @MrDAMS19632 жыл бұрын

    I'm just a simple guy who admires incredible engineering inventions (w/ some extra time on my hands). I can't stop watching these videos! This technology is AMAZING! American tech still sets the high bar in innovations across the world.

  • @HennessyHendrix
    @HennessyHendrix2 жыл бұрын

    thank u carl

  • @smartypants5036
    @smartypants50362 жыл бұрын

    Stuff like this restores my faith in human nature. What can be achieved for good by humans is amazing.

  • @F0nkyNinja

    @F0nkyNinja

    2 жыл бұрын

    this could just as easily be used for bad.

  • @zrxdoug

    @zrxdoug

    2 жыл бұрын

    Not to rain on your parade, but I'd imagine the folks who build weapons put this tech to use as well..

  • @spiralbrain
    @spiralbrain2 жыл бұрын

    What a Pioneer Mr. Sommer!

  • @milkman100001
    @milkman1000012 жыл бұрын

    amazing engineering

  • @DeadFront1319
    @DeadFront13192 жыл бұрын

    Thanks Carl.

  • @user-nd5ib4vh3z
    @user-nd5ib4vh3z2 жыл бұрын

    i love what and how you did. the machine is great, the love you put in, modifinig it to diffrent problem is incredible, the way you show it is nice, no cheap animation, only vidio of product. would be great to see the grinding process itself too, but it not hard to belive that such result cant be achived with most other method. in fact i cant come with idea how it can be ahived overwise( .this insparate to think about rotating detail to cut it in many surfusaces, but i dont know how it can be used. i think it can cut any cinvex shape more persiesly at minimum, but it isnt whery smart boundary, it can make much more. im curious how and what can be done in 3 dimansional space with it

  • @kayrbayrvids
    @kayrbayrvids2 жыл бұрын

    Thank you algorithm! This was fascinating!!!

  • @potatoheadhaoy
    @potatoheadhaoy2 жыл бұрын

    that machine work is so good, modern technology is amazing!

  • @MouseGoat

    @MouseGoat

    2 жыл бұрын

    yeah, its pretty weird to think this all started with some flint and wood smashed together. wonder how many tools bulding tools steps needs to be taken to make one of theirs machines.

  • @maxwell_edison
    @maxwell_edison2 жыл бұрын

    This is so fascinating.

  • @knobsdialsandbuttons
    @knobsdialsandbuttons2 жыл бұрын

    Very impressive !

  • @dvoicer6785
    @dvoicer67852 жыл бұрын

    Incredible precision

  • @marshallbrooks4982
    @marshallbrooks49822 жыл бұрын

    I am love this video .

  • @alexgertz827
    @alexgertz8272 жыл бұрын

    impresive

  • @Turk10mm
    @Turk10mm2 жыл бұрын

    That is amazing.

  • @OneManEngineering
    @OneManEngineering2 жыл бұрын

    Unbelievable!

  • @mariusovidiu65
    @mariusovidiu652 жыл бұрын

    Amazing!!!

  • @nasirahmed6371
    @nasirahmed63712 жыл бұрын

    Amazing 👍👍👍👍

  • @MineXplousion
    @MineXplousion2 жыл бұрын

    This is impressive

  • @Liferoad371
    @Liferoad3712 жыл бұрын

    I used to work for a company called True Trace and we used a lot of EDM parts.

  • @Staifi8mai
    @Staifi8mai2 жыл бұрын

    YOU ARE GOOD MAN

  • @usorexterruit2445
    @usorexterruit24452 жыл бұрын

    Hello You had me when I saw Mr. Carl Sommer, on the screen. These kind of tinkerers also keep my country running. Keep up the good work and good luck. Really a great machine. I would be interested to know how much the wire deviates in such workpieces ratio to the thickness and material in the middle. The feed rate in relation to the material thickness and material or its thermal conductivity would also be very interesting parameter. The service life of the wire and their cost. Are there any existing tables or formulas for these values? Thanks a lot

  • @nunyabusiness8538
    @nunyabusiness85382 жыл бұрын

    how does the hole get started? if it shows the wire being connected on both ends like a bandsaw how does it start in the middle of the material

  • @ReliableEDM

    @ReliableEDM

    2 жыл бұрын

    Drill the hole before it has been hardened, or use small hole EDM when material is hardened.

  • @joewalton2732

    @joewalton2732

    2 жыл бұрын

    @@ReliableEDM Preferably the latter as holes in tool steel may carbon up during heat-treat and cause problems at the start.

  • @rdc02271

    @rdc02271

    2 жыл бұрын

    @@ReliableEDM Newbie alert! But do you small hole EDM that long 54" part? Thank you

  • @schawo2
    @schawo22 жыл бұрын

    this is precision

  • @LeRainbow
    @LeRainbow2 жыл бұрын

    We use EDM not just for its spacial accuracy but also for its superb surface finishes you can achieve: in the making of injection mould casts wire EDM is absolutely necessary to ensure surface finishes of Rz 2.5 micrometer and lower across a machined 3 dimensional curved plane.

  • @C5Z06CarGuy
    @C5Z06CarGuy2 жыл бұрын

    That's amazing

  • @doodskie999
    @doodskie9992 жыл бұрын

    Imagine if they had this technology 100 years ago or even in WW2. All our items with moving parts would be so precise that wear and tear would be a thing of the past

  • @alf3071
    @alf30712 жыл бұрын

    omg this is amazing

  • @johnarizona3820
    @johnarizona38202 жыл бұрын

    amazing technology

  • @JesuinoLRosa
    @JesuinoLRosa3 жыл бұрын

    Thanks, can I have a way to learn this subject, I use to be tool and die maker long time ago

  • @WojciechP915
    @WojciechP9152 жыл бұрын

    These guys are wizards.

  • @olegbeljajev8754
    @olegbeljajev87542 жыл бұрын

    Incredible precision, snowflake as a caliber.👍

  • @pimpz7409
    @pimpz74092 жыл бұрын

    Carl Summer is a great man

  • @stephenhumphries353
    @stephenhumphries3532 жыл бұрын

    With this precision, it would be possible to make motors of all kinds with very high-efficiency rates.

  • @sarahe9120
    @sarahe9120 Жыл бұрын

    very good job. May I ask what's the fluids you are using?

  • @carlsommer4281

    @carlsommer4281

    Жыл бұрын

    deionized water

  • @JoeGrow-pj3nr
    @JoeGrow-pj3nr2 жыл бұрын

    Genius

  • @waskito3443
    @waskito34432 жыл бұрын

    I would kill to work a job with this sort of technology in manufacturing.

  • @Juiceboxer0

    @Juiceboxer0

    2 жыл бұрын

    Not hard to get into

  • @repinanatoly1
    @repinanatoly12 жыл бұрын

    wow!

  • @user-bx2xl7ex7r
    @user-bx2xl7ex7r2 жыл бұрын

    Interesting

  • @plixplop
    @plixplop2 жыл бұрын

    Is the wire moving (e.g. like a bandsaw)? Does the wire actually contact the work piece, or is it making some kind of plasma around the wire that is vaporizing the work piece metal? How does the wire not break? Very interesting, it's like alien technology!

  • @carlsommer4281

    @carlsommer4281

    Жыл бұрын

    The wire never touches the part. Sparks from the wire erode the material.

  • @lamboseeker238
    @lamboseeker2382 жыл бұрын

    WOW!

  • @SNCKPCK
    @SNCKPCK2 жыл бұрын

    im a edm pro now

  • @billmcbryan8725
    @billmcbryan87252 жыл бұрын

    I spent 27 years doing nothing but sink,and wire EDM. A whole lot has progressed from tooling to the machines and software. Keeping wire machines operating correctly is a skill in itself. Something simple as incorrect water ionization and worn diamond guides can result in disaster, along with 20 other things. Those machines must be maintained with laboratory type respect and cleanliness.

  • @Humbulla93
    @Humbulla932 жыл бұрын

    could this machine be used to cut stones that contain quartz? as quartz is electrically conductive

  • @carlsommer4281

    @carlsommer4281

    2 жыл бұрын

    Quartz doesn't carry electricity as steel, but it does have certain electrical properties. We cannot cut quartz with EDM.

  • @MrSears_1.618

    @MrSears_1.618

    2 жыл бұрын

    Exactly the question I had, thank you.

  • @TheInfoYouNeed
    @TheInfoYouNeed2 жыл бұрын

    I know nothing about machining but I watched this to the end, so its either a great demo or I have autism..

  • @jobloggs8022
    @jobloggs80222 жыл бұрын

    amazing, but we still can't build a pyramid in the time that archeologist say it was done. Does that mean that enchant man was more advanced then us?

Келесі