Hybrid/electric battery training
Автокөліктер мен көлік құралдары
In this video we take a High voltage battery apart. I'll explain all the internal components and talk about the fundamentals.
Enjoy!
For business inquiries; Diagnosedan@gmail.com (Not for technical questions)
Пікірлер: 478
I'm learning lots, thanks!
@Diagnosedan
5 жыл бұрын
Thanks Thomas!😊👍
Have paid a lot for EV seminars and training and this one for free is the most helpful of all. Thank you very much for your work, you make it look very simple, excellent instructor, hundred percent educative and pleasant video. Can't wait for more. Massicve Respect!
High value channel free of charge! Thank you professor! 👍
@Diagnosedan
5 жыл бұрын
100% Free😊👍
This guy explains better than the teachers I had in school .
Wow. As a backyard mechanic, you taught me so much in one video. Thank you
I hope you will have a video on all parts of a hybrid not only on the batteries because this kicks ass! So great!
@Diagnosedan
5 жыл бұрын
Will do!👍
@Mark_conor
3 жыл бұрын
The moving parts aren’t really that complex but that would be a cool video
Interesting Video. Back in the 80s I worked on aircraft nicad wet cell battery packs. No individual cell monitoring back then. Each cell was connected with stainless steel jumper bars. What fun taking apart all the cell packs and equalizing each cell. I wrapped all my tools in electrical tape and donned heavy rubber gloves for protection.
@Diagnosedan
5 жыл бұрын
Wow that's interesting!
Hi Dan, great videos keep on going. Just want to add that there is a reason why voltage is exactly 305 V. The reason is that 220V AC RMS Sine voltage has a peak voltage of 305 V DC value so you can desing inverters and permanent magnet motors more easily and system currents are lower for same giving power. 😉👍
You're the BEST. You may consider to be a technical teacher also.
Now you're in my domain! We call the battery computer a BMS, a battery management system. Because lithium cells go high impedance when they fill up, you can't balance cells by just float charging it the last 10% of the way, so one thing the BMS has to do is balance the cells by moving charge from a high cell to a low one. It also monitors individual cell voltages and shuts down if any cell goes too low, which would damage it. Finally it also monitors temperature for safety and determines the state of charge. For cars a slightly higher energy density of NMC is preferred, Nickel manganese cobalt. For stationary applications LiFePO4 is preferred, less risk of fire and longer cycle life.
@Diagnosedan
5 жыл бұрын
I'll talk about cell ballancing, temperatures in the next video. This car also has a BMS that is in charge of the 10 CMU's
@plonkster
5 жыл бұрын
@@Diagnosedan It's always interesting to see how car makers implement this. I know BYD (Chinese battery maker) also have an architecture like that, where you have individual (rack-mount) modules talk to a BMU, and the BMU consolidates the information and presents it as a unified battery to the rest of the system. The neatest system I've seen is from Sony (now Murata), also with multiple 1.2kwh modules that talk to a single controller, and you can parallel controllers into the hundreds of kwh levels. So quite established tech...
A big THANK YOU...from all DIY mechanics..keep teaching us..God bless you..
@Diagnosedan
5 жыл бұрын
Thanks for watching!
In typical diagnose Dan videos this one referenced excellent learning opportunities. Good job as always. As a sidenote, for those that do not know I would have explained why safety equipment is required when you work on a hybrid. Then again, if you don’t know maybe you should not be working on it.
You're an excellent instructor on so many levels Dan! Thanks for putting together such an amazing series like this!
@Diagnosedan
4 жыл бұрын
Thanks for watching my video's it's appreciated
@PaulysAuto
4 жыл бұрын
@@Diagnosedan ofcourse I'm excited about future PEHV videos 🙃👍
Very impressive battery layout and containment.
I bought a Mk 1 Prius to tear down and learn about Hybrid systems. Have to say I was over cautios when stripping the batteries down and would never use a metal topped bench. great video as usual.
Another great vid Dan. Love the way you explain things in detail without rushing. Can’t wait to see more. 👊🏻
@Diagnosedan
5 жыл бұрын
Thanks!
Loving this series Dan, breaking it down to the simplest parts takes the fear and mystery out a complex system. Keep it up bro!👍🏻😎
@Diagnosedan
5 жыл бұрын
Exactly! That's what I'm trying to do!
Seriously if these mechanics wanna survive the future they should start buying books and watching channels like this good stuff
What an interesting video! The extent of depth into the battery was brilliant! Excellent video Dan!
@Diagnosedan
5 жыл бұрын
Thanks Cuba😊👍
DiagnoseDan another great video. The educational experience you've provided is a great
@Diagnosedan
5 жыл бұрын
Thanks Michael
This is a great series, Dan. Very educational. Thank you!
@Diagnosedan
5 жыл бұрын
😊😉💪👍
Absolutely brilliant presentation my friend. Thank you for your time and effort.👍
@Diagnosedan
5 жыл бұрын
Thank you Sir😊👍
ЧУДОВЕ ВІДЕО. ДЯКУЮ за ПРАЦЮ.✌👍
Great to see new uploads from you. Keep on with the great work! Your channel is amazing!
@Diagnosedan
5 жыл бұрын
Thanks!👍😊
Awesome video as always! One thing we do where I work is always disconnect the middle bus bar first to halve the voltage, then do the rest as needed
@Diagnosedan
4 жыл бұрын
Disconnecting the service plug usually already halves the voltage
Your on top the line like always Danny! Thank you very much for this tutorial, you're amazing, can't wait for the next video about cell monitoring modules!
@Diagnosedan
5 жыл бұрын
😊💪👍
I’m attending my first EV course tomorrow and already I feel I have learnt so much with these 2 videos! Fantastic quality videos! Keep up the hard work 👍
@Diagnosedan
5 жыл бұрын
Good luck!😊
@michaelaso2300
2 жыл бұрын
I want to learn it too pls how can I locate their company. I’m Michael from Ghana
Hi Dan. Another very interesting and informative video. Your presentations always seem so polished...hard to believe you ever have any bloopers! They are always funny to watch. Keep 'em coming my Dutch brother.
@Diagnosedan
5 жыл бұрын
Thank you very much for taking the time to watch and comment! It's appreciated 👍😊
Excellent demonstration once again Dan, thanks again! and great to see your blooper's keeping it real.👍
@Diagnosedan
5 жыл бұрын
My entire life is a blooper😂😂
Excellent your teaching style sir thanks
as a beginner tech i truly appreciate and do my best to keep up with your video dan thank you sir , also love the father son hangs all the best from ny!
Another great addition to the series Dan 👍
@Diagnosedan
5 жыл бұрын
Thanks!
Great Job 👍 professor Kelly 😷
dan these are great videos love watching your channel learning a lot about cars you are a great teacher thanks again
@Diagnosedan
5 жыл бұрын
You are welcome!
Excellent Dan your are the best tech and also Profesor, a PHD !!
That's what we need as a guide to learning things by their perfect rules you re legend.👍👍
Amazing quality content ! Thank you Dan! Maybe it's just me, but each time Dan said "Mitsubishi", i got a big grin on my face :)
perfect lesson for all of us ,who want to learn .....thanks a lot Dan
Always learning something new from watching your videos, thank you.
@Diagnosedan
4 жыл бұрын
Thanks Neil!
Thanks for the thorough training, Dan !
@Diagnosedan
5 жыл бұрын
Your welcome!👍😊
Dan , once again a fantastic lesson . I really appreciate the knowledge you share, keep it up 👍
@Diagnosedan
5 жыл бұрын
Thank you!😊👍
I get a real charge out of these videos. I'm positive I'll learn something but I fear some comments might be negative. Resting any tool on a battery is a bad habit regardless of anything. I'm still a fan tho 😀.
@Diagnosedan
5 жыл бұрын
I'm only human😂
Hey Dan Yet again another great video and you explain things so well and are a real enjoyment to watch, thanks again for all of your hard work 👍👍👍👍👍 Cheers Lee
@Diagnosedan
5 жыл бұрын
Thanks Lee!
Another spot on video Dan! Very informative.
@Diagnosedan
5 жыл бұрын
Thanks!
brilliant ,i for one never knew the inner workings of these batteries so thank you for the fantastic detailed insight
@Diagnosedan
5 жыл бұрын
😊👍
Dan, thanks for making complicated things easy to understand. Excellent channel on vehicle diagnostics. Thanks for making this great video, Diagnose Dan, Detective Dan, Dr. Dan, Professor Dan?
Thanks Dan, your videos are greatly appreciated.
@Diagnosedan
5 жыл бұрын
Thanks!
Danny this video is incredible... amazing job for sure ☝️😎
Absolutely brilliant stuff. Thank you
Very interesting and fascinating. Now I also have an idea of what's things like inside a hybrid car's battery pack.
Dan -- Excellent video !!! There are a lot of questions from the public and other techs on this.
@Diagnosedan
5 жыл бұрын
Thank you!
Your videos are awsome, Your channel is awsome, I literally will watch and like every video over summer
A simple yet basic explanation of the power distribution arrangement of DC voltage in a hybrid or a totally electric vehicle. Very informative and well explained, Dan. Maybe it should have been stated that No Load must [not] be connected to the battery system before disassembling the bus bars. Wish the battery manufacturers would provide plastic caps or covers for the battery terminals after the connecting metal strips/bus bars were removed. This would protect the technician if he accidentally dropped or mishandled one of the metal covers that are placed on top of the assembly; and keep potential battery terminal short circuits from occurring. As you illustrated, using the proper insulated tools and personal safety equipment are absolutely necessary.
Great training video .Thank you
Keep those vids coming Dan! Really enjoying this series. Even I was breathing heavy watching it. haha
@Diagnosedan
5 жыл бұрын
😂😂👍💪
Informative series Dan!
@Diagnosedan
5 жыл бұрын
Thanks James!
Thank you for this explanation, it was very helpful.
Great video Dan! Keep them coming! Great explanation! nice and in depth!!
@Diagnosedan
5 жыл бұрын
Thanks!
Great job Dan! Thanks & please keep those videos coming!
@Diagnosedan
5 жыл бұрын
Sure!😊👍
Awesome as always Dan.
@Diagnosedan
5 жыл бұрын
Thanks!👍😉
Thanks for your time and efforts.
I am fully " charged" with more knowledge about Safety around HIGH VOLTS! Thank you sir.
@Diagnosedan
5 жыл бұрын
😊👍
Skil used to make a 1/4" drive power wrench that ran on 2 Ii-Ion batteries in series. It had a rachet and the power drive, which was of modest strength. You need one. All this 10 mm nut and bolt removal and replacement is too much. See if you can find one. You'll like it. PS. mine stopped working. I need to fix or replace it. Good video.
@Diagnosedan
5 жыл бұрын
Thanks!
Great video and great explanation as always Dan thanks for your efforts
@Diagnosedan
5 жыл бұрын
Your welcome!😊👍
Great series. Thanks Dan
@Diagnosedan
5 жыл бұрын
Thanks for watching!😀👍
Thank you Dan you are very professional. Great video Dan thanks.
@Diagnosedan
5 жыл бұрын
Your welcome Mario!😊
Great series. Thanks Dan.
@Diagnosedan
5 жыл бұрын
Thank you Sir!👍😀
Easy so far. Thank you Dan for the lesson.👍
@Diagnosedan
5 жыл бұрын
It's easy!
Very well done, Dan. I learned a lot.
@Diagnosedan
5 жыл бұрын
Thanks!😊👍
Another great video. Thanks Dan.
@Diagnosedan
5 жыл бұрын
Your welcome!
looking forward to the next video! Fantastic work.
@Diagnosedan
5 жыл бұрын
Thanks!
well done Don great video as always i do enjoy them
@Diagnosedan
5 жыл бұрын
That's great!😊👍
Excellent! I believe here in New Jersey batteries are covered for 8 years (an extended period) to help the consumer.
@Diagnosedan
5 жыл бұрын
That's great!
Thank You Dan, great video.
Lovin' the series, Dan. Looking forward to the next :)
@Diagnosedan
5 жыл бұрын
Coming!
Super video as always.thanks for giving always new information
@Diagnosedan
5 жыл бұрын
Welcome!😊👍
Great information thanks. I was always told only try and use one hand when using a meter with high volts but thanks for the great video.
@Diagnosedan
5 жыл бұрын
When you are using insulated gloves, it doesn't really matter. Using one hand is just an extra safety in case the voltage penetrates the glove somehow. But it's not a bad thing, respect the rules in your country
Thank you Dan for all that videos. EV is the future !! Thanks for sharing
@Diagnosedan
5 жыл бұрын
Your welcome!
Thank you for sharing about high bread unit sir dan.
Really love the videos, keep them coming.
after watching this video.. I decide to connect as many battery in series and tide the both end together.. Dan was my teacher
@Diagnosedan
5 жыл бұрын
😂😂😂👍💪
Another great video Dan
@Diagnosedan
5 жыл бұрын
Thank you!😉👍
wow expert in teaching and as a tech, very good thanks
@Diagnosedan
5 жыл бұрын
Thanks Dan👍
Great video Dan 👍
Love it Dan. Love it! Keep them coming bud
@Diagnosedan
5 жыл бұрын
No problem!😊👍
These cars will b coming into our shops with worn out batteries. Installing rebuilt modules is going to b profitable. The worn out ones sell for cheap. And gasoline is going thru the roof in the states. Dan is keeping us ahead if the curve!!
@Diagnosedan
5 жыл бұрын
💪💪💪Thanks Bill
Liked, AND Subscribed!!! Thank You for an excellent video, Dan!
Great video. Thank you!
Great video Dan .
@Diagnosedan
5 жыл бұрын
Thank you😊👍
Thanks again for another fine video.....
Fantastic. Great video. Thank you
@Diagnosedan
4 жыл бұрын
Your welcome!
Thanks for your efforts Dan😇
Awesome job thanks for sharing your knowledge
@Diagnosedan
5 жыл бұрын
Your welcome!
Great video. I can't wait until the next one!!
@Diagnosedan
5 жыл бұрын
See you next time👍
Keep the vids coming they are very informative many thanks.
@Diagnosedan
5 жыл бұрын
No problem!
Tnx for sharing knowledge diagnose dan
Good stuff Dan, keep up the good work!
@Diagnosedan
5 жыл бұрын
Thanks!😊👍
Great job again like always
@Diagnosedan
5 жыл бұрын
Thank you!👍😊
Thanks Dan. Cool video. 👍👍👍
Loving these EV series of videos Dan. Keep them coming please?
@Diagnosedan
5 жыл бұрын
Sure no problem!
@Diagnosedan
5 жыл бұрын
Sure no problem!