I learned to gas weld Aluminum from a WW2 book published by ALCOA on welding for Aluminum aircraft parts before the advent of TIG. Takes time to learn and requires some serious practice. My biggest problem was seeing what I was doing due to the bright yellow flame given off making it hard to see when the Aluminum was going to puddle. I did some experimentation and research to see what wavelength that yellow flame was then bought some low density blue industrial filter material (from Lee Filters) that blocks out the color of yellow, leaving you only seeing the Aluminum. Works great!! NEVER let your flame be an Oxydizing flame, always make sure it is a slight carbuerizing flame for best results. Oxygen and Aluminum do go well together as any TIG welder will tell you! Same goes for gas welding Aluminum. !! Well done!

@michaelallen1432

19 күн бұрын

Use a #5 green to block the IR backed up by either cobalt blue or dydimium lenses. They are all readily available. If the filter material works well, that's good but it may not block the IR adequately. You should still back it up with a #5 green lense.

A master class in how to dump $500 of work into a 300 dollar casting.

This take more skill than most people will realize. I was not thrilled about the saw blade on the grinder, but the rest was great. One tip, if you spray the aluminum with wd-40 it will keep your discs from clogging, and they cut the aluminum faster.

Had you ever thought of making the hole square, then get a piece of flat aluminum plate, then cut a square to fit the hole from the flat stock, then weld that into place of the hole? Another thing, is you could clamp a piece of steel under the hole, then apply your aluminum filler fight on to the steel, and fill up the hole, after it cools, remove the steel, since aluminum wont stick to steel. 😁👍

I've seen & done all the sorts of repair you could do on this type of casting & I appreciate the skill used relative to the tools involved. It was a job well done. Yes there are other ways of doing it, but this shows that you don't need all the fancy tools. Desire, intent & creativity is of greater importance to achievement. I enjoyed seeing an alternative way to solve the problem.

Having gas welded Aluminum before I got a tig set up I know how quick and perceptive you have to be to be successful. That said, to do a good job (ie: solid finished part), it would be far better to take a good piece of alu. of the correct thickness, shape it to fit the hole prep the seams and weld it.

У тебя золотые руки дружище!!! Дай тебе хороший tig аппарат, ты любого аргонщика за пояс заткнешь!!! Я так пологаю это Индия, там много рукастых ребят которые на коленке что хочешь сделают!!! 👍👍👍

@mbara2172

Ай бұрын

ini di Indonesia bukan di India

@user-or2et7ox1v

Ай бұрын

​@@mbara2172❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤الف تحية لرجال اندونيسيا الابطال

@user-hn4mw8no7f

16 күн бұрын

да уж, заткнет аргонщика, это ты мощно сказал. Приходили к нам парни на завод с корочками 5-6 разряда, уходили через пару месяцев

I've welded oxy and acetylene with carbon steal but not aluminum I've welded aluminum with large spool guns and welding aluminum can be challenging at times but this level of oxy acetylene aluminum repair is quite impressive. I must admit. Well done sir. well done.Wheither you're aware of it or not most welding shops in America wouldn't even tackle that project because most modern day welders don't have those skills anymore to do aluminum oxy acetylene welding repair to that level anymore. so kudos to you sir you put most of us modern day welders to shame.

I always preferred torch welding over anything else simply because of the amount of control you have, but welding aluminum looks like a different animal great job.

well done , personally I would have cut a plate , formed it then welded it in with tig , but when you have plenty of time and oxy acet , thats certainly a way to go.

@rogerlarson8040

3 ай бұрын

do a video

Me quito el sombrero ante usted , por su maestría y destreza en su oficio porque se lo difícil que es soldar aluminio y usted domina a la perfección ese arte y porque conserva los 10 dedos de sus manos a pesar de usar la herramienta más peligrosa jamás inventada la amoladora combinada con el disco de sierra 🖐️

B E A U T I F U L J O B !!! THANK YOU FOR DOING A SUPER JOB AND CAPTURING IT ON THIS VIDEO !!! I appreciate pretty work! ((I just subbed)) My Dad taught me oxy/Actlyn and a coat hanger, welding before I was 10. I got into Iron Art about 11 and was mentored by a local artist for several years, making figurines, etc and selling them at a local art flea market. It is an art to be able to do. I worked as laborer and set-up assistant & later as a journeyman machinist at job shops and then got a break and got on with a major shop. When I first started work at the big shop, a group of craftsmen were trying to weld up a sheet metal fuel tank for a tractor, with 1/16" welding rods and were blowing holes in it and cussing like a sailor. I was 21 and not supposed to know anything. (No one knew I had been raised in a machine shop.) I offered my services. I got a torch with the smallest tip he had and a cutting shield, (I was used to goggles), and a wire coat-hanger and a wire brush and a strip of emory cloth. I swirreled the holes up and dressed them, like they weren't there, with the emory cloth. I asked what they were trying to do in the first place, and it was to weld in a 1/8" female pipe fitting. I got one of those and wire brushed it and installed it. Wire brushed it again and hit it with some Rustoleum Hardhat Spray paint They asked me how I was able to do that. Then I informed them I could do that simple a job by age 10. My Dad raised me in a custom machine shop. The word traveled fast and Before the day was over, the young, know nothing, NEW GUY was accepted in all the craftsmen circles. It's nice to be accepted. I worked there another 37 years..

@QTYTQ

Жыл бұрын

👍👍👍👍👍👍👍👍👍👍👍 آفرین ..

I would cut and form 2 strips of alum plate and cut the hole square then tig welded it in much less work. but not a bad job for what it was but a long way I miss torch work lol. there's always so many different ways to do the same job keep up the good work & thanks for sharing

@rogerlarson8040

3 ай бұрын

Do a video

Кто бы, что не говорил, но руки у вас эолотые! 👍Берегите их.... Думаю, что если бы вы имели возможность получить знания и доступ к инструментам, то сделали бы свою работу лучьше многих оставивших злобные коментарии... 🤔👌👍

@andreluizdejesuscosta

Ай бұрын

Mais conhecimento o cara é ferra

@nfdteam2nfdteam222

8 күн бұрын

Руки - ноги есть. Голова думать умеет, что мешает заработать денег на инструменты ? Ответ правильный - лень. Если бы не лень, сидел бы не в индии где то в какой то норе, а в уютном гараже в какой нибудь другой более благоприятной точке мира, и делал бы красивые вещи. Но лень вперёд его родилась, по сему он забил на обработку внутреннего отверстия. Да и такие коментаторы как ты, были бы чуточку умнее, дичь бы не писали, а смотрели бы правде в глаза. Поддержатель хренов. Руки у него крюки. А инструмент хороший.

@zub2332

8 күн бұрын

@@nfdteam2nfdteam222 если бы каждый баран, который тыкает не знакомым людям был чуточку умнее, то возможно он бы знал, что именно лень является мотивацией прогресса... Чего твк подгорает? Вашу работу и профессионализм никто не замечает?.. Обидно?.. Бывает... 🤔

You are seriously talented. Using a steel rod to bevel the edges, making the harness with bits of aluminium rod and using a timber circular saw for the first clean up is just 10/10! You are an ambassador for the forgotten versatility, usefulness and relatively low cost of the now abandoned Oxy Acetylene.

Nie org kata tangan kurniaan Yang Maha Esa... Terbaik bro...

Absolutely fantastic. Gilligan's Island Welding Academy. The best school of all.

Great job. Never saw steel weld rod used to shape and get impurities out. Also great job using circular saw blade on angle grinder. Looks dangerous.

@pauloconnor7951

Жыл бұрын

Extremely !!!. Local tool shop refuse to sell me one.

@joesjoeses

6 ай бұрын

The welder's last name is "Dangerous"

Thank you! For me as a welder very interessting. I heard about, but never saw how it works

Я конечно не сведую в технологии таких работ, но как по мне все просто замечательно, рукастый человек!

Parabéns, um excelente soldador raíz!. 👏👏👏👍

Для такого нужна снаровка, и чувство металла, попробывал неполучилосб, надо пробывать и пробывать, нетак просто как на видео, парню респект и уважуха!

@user-sd4fy5fn5t

Жыл бұрын

каким газом грел?

@whitefox9

Жыл бұрын

Practice makes perfect

@user-nz5gi7pl2z

Жыл бұрын

Пробовать !!!пробовал!!... Вначале нужно научиться писать без ошибок и русский выучить)))

@detidavga5255

Жыл бұрын

@@user-nz5gi7pl2z А вдруг он не русский? Суть он донес, а до мелочей дое**ться много ума не надо.

@SongWhisperer

Жыл бұрын

@@user-nz5gi7pl2z • “I had to try and try” is the proper grammar for English, the word “tried” would not work in that context for an English sentence.

Super jest to odrestaurowane i zrobione pozdrawiam twórcę tego filmiku serdecznie 👍👍👍👍

Real life is the best school ever ! thanx man, you share some great knowledge. Most of us should learn those 3rd world's technics for repairing lot's of stuff !

@biggusdickus9046

28 күн бұрын

i do this in a 1st world country but this is just one technique of doing it.

Сейчас так мало кто умеет. Неоправданно долго и сложно. Мастерство нужно, чтоб так наплавлять алюминий. Мне нравится👍

Amazed how well that turned out well done 👍

с одной стороны - золотые руки! Но с другой стороны, а не проще было латку поставить?

@user-gr8yt6iy7k

Жыл бұрын

Легче было житкий алюминий залить . Подготовив участок как при обычном литье.

@davidfoo2762

Жыл бұрын

A condition d'avoir de l'aluminium en plaque d'une bonne épaisseur. Avec une telle maîtrise, pourquoi s'embêter...

@barmalina

Жыл бұрын

латку надо подгонять по размеру,гнуть, потом всё равно обтачивать, трудозатраты.

@Vlad-ob2ts

Жыл бұрын

@@barmalina в любом случае, в разу проще, легче, быстрее да и прочнее в итоге.

Wow!! Impressive results!!! This guy is not only a highly talented technician but an accomplished artist! PS - buy a new part unless your labor is essentially free. The new part would be MUCH cheaper and stronger.

@SuperArgentun

7 ай бұрын

Depende el mercado y su localización, hay países donde adquirir esa pieza nueva es carísimo o no se consigue, es x ello de q las reparan

Amazing, now I know how to weld old body parts of my Landrover. Thanks..many professionals prefer soldering, but I will definitely try this way.

Perfectly done job I m from sri lanka 🇱🇰🇱🇰🇱🇰

@saber90opp74

Жыл бұрын

Uvufyfy

muy buena reconstruccion MAESTRO, GRACIAS POR COMPARTIR

Mis respetos para este señor felicidades exelente trabajo

Nice ! and a carbide tooth cutting wheel for the rough shaping is actually a clever choice because abrasive disks will get gunked up by aluminium in not time

@codyjohnson5674

Жыл бұрын

PAM cooking spray is all I gotta say. Idk what it does but it's cheap and keeps a carbide blade clean like new every pass. I only know this because I work in an aluminum fab shop.

@TheOneAndOnlySame

Жыл бұрын

@@codyjohnson5674 HM. Ok , will try. And you for to try isopropanol alcohol as a cutting fluid for aluminium too, it does wonder

@codyjohnson5674

11 ай бұрын

@@TheOneAndOnlySame alcohol is not explosive but its is highly flammable. We have weld slag flying all day non stop. ISO alcohol is not a good idea in our shop.

@TheOneAndOnlySame

11 ай бұрын

@@codyjohnson5674 Hmm ok. Try it on a lathe then 👍

@codyjohnson5674

10 ай бұрын

@@TheOneAndOnlySame a lathe cut dont get anywhere near the temps a weld contains. Never seen a personal lathe make molten metals.

Amazing skills!! do you make your own filler rods? they look casted. Could you tell me how you make them? Thanks!

Love it. In the States you could find someone to do this work but most likely the bike would be scrapped.

Tôi cũng là người thợ hàn tôi nhìn tay nghề anh này thì tạm được gần bằng tôi.cố gắng lên nhé.

Я як зварювальник алюмінію на tig141 шо можу сказати. Руки в цього хлопця прямі, але це з'еднання хочь і виглядає гарно проте не буде мати монолітної структури. Алюміній дуже активний метал і потребуе доброго захисту зварної ванни. Також потрібно змінній струм для руйнації оксидної плівки.Маю зауваження до такої великої наплавки. Це створить деформації та напруги у виробі і швидше за все його можливу руйнацію в майбутньому. Не думаю що такий спосіб є нормальним і що він вартій уваги, але автору лайк за винахідливість

@netSerf777

Ай бұрын

ты считаешь что тебя кто то понял?

@Seriyification

Ай бұрын

@@netSerf777 для чего ваш коментарий? какая с него польза? разжигание? оскарбление? если не понимаешь есть переводчик

@netSerf777

29 күн бұрын

@@Seriyification я просто не понимаю зачем говорить на региональном языке в интернете на иностранном канале, а что я тебя задел? ну тогда открывай ротик , заправлю тебе полный бак))

@Seriyification

29 күн бұрын

@@netSerf777 1. Ну да логика железная. Говорить про иностранный канал и самому писать не на английском (оригинальном языке канала хотя он из Индонезии). 2. Украинский это государственный язык Украины и запрещать на этом языке писать можешь у себя на родине, там тебя поддержат. А это американская площадка где можно писать на любом языке 3. Ты меня не задел, просто хотел спросить для чего вообще такое писать когда в видео автор вообще ничего не сказал и не написал, а ты решил к рандомному комментарию на украинском выставить претензию. Ну и я поинтересовался какая у тебя цель? 4. Ну и про ротик, спасибо, пожалуй откажусь я таким не увлекаюсь. Ну а если тебе нравиться такое можешь предложить своей маме или папе может они согласятся.

@netSerf777

29 күн бұрын

@@Seriyification я пишу на международном а не на региональном языке, и это не украинский канал , если бы я захотел что то написать автору канала, я скорее использовал бы английский язык, а по поводу того что я тебя задел, вопрос был риторический, и так понятно что задел, так что открывай рот)

Super!! Great skill you have, I have a query can we do this using mmaw/gma process? Using same electrode grade 4043 using Flux cored or bare electrode.

what addition material do you use?

me encanta,pedazo de video eee,y el interior,como lo pules?,un saludo.

I love watching you work. Very skilled I have never seen that technique with the welding rid to remove impurities either. In my ignorance can I ask is this Argon gas.

@intothevoid3962

Жыл бұрын

Are you talking about the gas emitting the flame? Argon is inert

@yudhi0227

Жыл бұрын

oxigen dan acetilin

Que buen trabajo excelente, que varilla usaste?

Great job! That carbide saw blade on the angle grinder to rough shape the weld is a bad idea. Using without a guard is a really bad idea. It works but will eventually end in disaster. Do yourself a favour and stop while you are uninjured!

@vicferrari9380

Жыл бұрын

I use a carbide blade with aluminum all time but will only use it on a air grinder. The air grinder doesn't have much strength and will stall easily so it has very little kick back to it. I agree using it on a electric grinder is asking for trouble. Interesting to use the 6013 rod to flick away the oxides.

@totoy33

9 ай бұрын

그라인다 카바없이 하는건 위험하지만 대부분 카바 벗겨내고합니다 안좋은 습관이긴한대 카바가 잇으면 그라인더질하기가 힘듭니다 특히.구석같은곳은 카바잇으면 그라인더질이 안댐 그래서 대부분 일할대 카비없이 하는경우가 대부분입니다

@user-yh6dr9jn4x

8 ай бұрын

Он страха не знает😅 ❤

Looked like a good place to use an old stop sign.

trabalho simplesmente espetacular, mas não era mais fácil soldar uma chapa de alumínio no buraco e depois dá acabamento?

Cool repair, right up to the saw blade on the angle grinder, terrifying.

Good job IF no mechanical strength is expected, hopefuly the case here. I suppose in some areas aluminium plates will be more costly and difficult to find than simple soldering rods or alu sticks and work time is almost costless. And great job soldering with acetylene torch, so delicate with aluminium.

@vicferrari9380

Жыл бұрын

I would guess that to be oxy propane as it leaves no soot. I would be interested to see a impact test. Sometimes old school works great.

@kaba_me

Жыл бұрын

These engine covers are made from crappy cast alloy, so the weld is actually stronger. I know because I had my old R6 engine cover repaired this way and it outlasted the bike (engine failure 6 years and 30,000 miles later).

Excellent. This is a $1000 work if you get it done by a professional company thats why ppl change parts as a whole. Well done !!!

Excellent and patient job, with expertise it's another thing

¿Qué material uso además del electródo? el alambre

Excelente!! Q usa como fundente?

Satisfying watching that. Repaint it you would never no from the outside it’s been welded. 👍🏻👌🏻

Out of curiosity where can I buy a pair of safety sandals? I love this blokes footwear

Sangat bermanfaat sekali, jadi tekniknya hampir mirip dgn pengelasan besi yg sudah bekas dilas listrik Saran aja bang, kalo pake mata potong besi di pakein dimmer biar aman Tapi terima kasih sekali untuk ilmunya

Wah idea cemerlang bang

You should have sent that to 6061 KZreadr. He would have fabricated it perfectly.

Profe suelda oxigeno co acetileno o.lo puedo hacer con gas butano gracias saludos desde resistencia chaco argentina

Стоимость крышки 10$ стоимость ремонта от 200$+-.Оправдано только если крышку невозможно найти в продаже.

Good job. The carbide cutting blade is always an extremely dangerous tool. I use one myself & being careful not to use it in positions where it might jam & kick back is of utmost importance!

@ZirconGames

7 ай бұрын

My father lost a fingertip with one of those

@stevetenere4307

7 ай бұрын

Yes, they are like staring down the barrel of a loaded gun. The Danger is high & the outcome can be bone chilling.@@ZirconGames

이것도 진득하지 못한 사람은 못할듯 열정도 대단하시네요^^

Great job, no voids in there. But that saw made me nervous.

Qual o número dessa ponteira que você está usando

He's a "mounster"😂😂😂 Amazing work!!!#

Y por dentro?? Girará bien el motor??

Это фантазия на тему "я так вижу"

Great work! With GTAW process I'd finish that in less than one hour, exactly 55 min.

hola amigo buen trabajo, una opinión abría sido mas rápido poner un molde en la parte interior saludos desde chile....

Ciao che bacchette usi?? Mi mandi un link di bacchette per questo scopo? Grazie mille!!

Itu kawat penambal nya bahan nya dari aluminium bekas kampas rem belakang motor kan Bg?

Excelente trabajo, felicitaciones 🎉

Hello, what kind of solder do you use for soldering aluminum?

@blackrabbit9601

Жыл бұрын

Carbide+ oxigen

Хотел конечно задать вопрос, -«почему нельзя было заварить аргоном…» Потом под конец увидел что это индусы

GOOD day i just wanted to know why did you use 6013 electrode

Great Job!

Blender las pake apa mad

perfeito, ótimo soldador.

Did you cast the filler rods yourself? Cool repair.

qual é o material de adição voce utiliza?

Wow verra good job!

Great job👍

Красота!

Muy buen trabajo. El hombre la tiene muy clara y conoce de herramientas, estoy seguro que conoce los riesgos de usar la amoladora sin protección. No creo que haga falta explicarle.

Болгарка с таким диском это очень опасно! Смотрел и переживал чтобы пальцы не попилил😮

what type of flame are you using? oxydize or reductive?

@Madmoody21

Жыл бұрын

4:08 about looks oxygen rich long inner blue cone never reaching point really.

Now he can take it to a sandy area and set it behind his truck tire and do a burnout to give it the original cast texture

Can be done much faster with a MIG welder. I had my R6 engine cover repaired this way a few years back. It was just $40 for a new part, but Yamaha did not have it stock and I could not wait.

@pR1mal.

Жыл бұрын

Those rods he's using can be used to stick weld aluminum with an electric arc welder too. I've used them to fix motorcycle timing covers.

@salvadorcano5493

Жыл бұрын

La varilla es de aluminio?

no será mejor conseguir un pedazo de aluminio del mismo espesor y soldarlo?

This was my first ever way of welding with gases. Excellent video.

По поводу очистки шва перед пайкой у меня вопросов нет. Дело в том, что было после: Зачем столько головняка, когда можно было просто прикрепить с другой стороны кусок электрокартона в азбестовой тряпочке, расплавить алюминий, и просто залить в ту дыру, а затем обработать....

Pake alumunium suhu rendah bisa ga kang?

Wow! Most folks would just consider it scrap aluminum and throw it on the pile.

how long will it last?

Resolvido o problema, parabéns

Imagine the tig welds this guy could make! Just a thought.

Dom de Deus. Parabéns.

@eletronicagomes4427

Жыл бұрын

Na verdade Deus não tem muito a ver com isso. É habilidade e conhecimento mesmo.

Lo maximo maestro felicitaciones ,,,gracias x el tutorial desde lima peru

om kalo pake acetelene bisa juga opo gak?

Hello, who followed you from the Kingdom of Saudi Arabia. I would like to know the welding wire used. I face the same problem and I want to fix it.

Great job boss🎉

Excelente!