How To Slush Cast a Prop Helmet
Ғылым және технология
This week's special project is all about casting! We're in Frank's shop to show you how to create a hollow resin cast of a helmet using slush casting. Here's how slush casting compares to other methods, a demonstration of the full process, as well as tips for your own projects!
Shot by Joey Fameli and edited by Adam Isaak
Music by Jinglepunks
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Norman Chan / nchan
Simone Giertz / simonegiertz
Joey Fameli / joeyfameli
Adam Isaak / adamisaak
Kishore Hari / sciencequiche
Patrick Norton / patricknorton
Frank Ippolito / frankippolito
Sean Charlesworth / cworthdynamics
Jeremy Williams / jerware
Thanks for watching!
Пікірлер: 302
I was the Rocketeer for Halloween in the third grade. My mom made the helmet from a milk carton. It was bitching. My mom was a boss. I never once had a store bought costume.
@superbmediacontentcreator
8 жыл бұрын
Yea, another irrelevant KZread comment... your Mom is the best... now if she could only make gags... for you...
@TheGardenSnake
8 жыл бұрын
+Riki B. Eyestarone the thumbnail is the Rocketer helmet, I'd guess you haven't seen it.
@Pjiggy
8 жыл бұрын
+Riki B. Eyestarone Are you an orphan? Did your mom not love you? what pain are you holding that made you lash out in such an unnecessary way at this stranger on You Tube?
@monte6777
8 жыл бұрын
Riki B. Eyestarone What the fuck are you saying? You're telling me to learn english, but your sentence structure and grammar is not only dreadful but incomprehensible. It's a nice story that someone told about the helmet in the thumbnail. Why in god's name are you so angry?
@MrDeathray117
8 жыл бұрын
+Riki B. Eyestarone The helmet in the video is the rocketeer's. The guy said his mom made him a rocketeer helmet when he was younger. Clearly there is some relevance here. I can't fathom why you are getting so exercised about someone sharing a story.
I really wish they would include "materials used" in the description... Also, a "time elapsed" would be interesting.
@Banehorse
8 жыл бұрын
This
@ryanbarker5217
5 жыл бұрын
@@Banehorse didn't he mention the materials in the video?
@andeyking
4 жыл бұрын
@@ryanbarker5217 Yes, as well as the time taken for the entire casting process.
@bryceelischer819
3 жыл бұрын
Everything is smooth on. For the resin they’re using Smooth-cast onyx
I really love these moulding/casting videos. I want to get into this myself very soon and all of these videos are really informative and make the whole process seem less daunting for a beginner like myself :) Thanks guys!
Pretty awesome technique, thanks for sharing!
my favorite helmet, i made one from scratch with leather, then hardened it and turned out pretty good. Thanks for posting!
That was awesome to watch, thank you! Frank and Volpin are a couple of my favorite prop makers, was stoked to hear Frank mention them.
These vids with Frank are always a treat. Thanks for sharing your knowledge with us! It truly is inspiring.
I'd like to know more about how to make the mold in great detailed steps. (I may be purchasing a CNC machine, and I can see amazing possibilities)
I love Frank, He's matured so much since his first season of Faceoff. Awesome video. Keep up the good work.
@catherinefisher6188
2 жыл бұрын
He’s like a totally different person! He was such a jerk on that first season & now he seems like a pretty good guy.
Great to see how you made the helmet. I seen it before, but its always diffrent shapes. Have a nice day
that was super interesting to watch happen. Love this channel.
You could wear a headlamp while doing that to make it easier to see inside the cast. Thanks for the video, Tested!! Great stuff!
Interesting video, thx! You guys also have a video on how to make the fibreglass shell and rubber mold?
That's one clean cast! Nice work, Frank!
Would love to see Frank and Adam do a one day build together
This is an excellent video, very helpful.
Even though I'm from after the rocketeer came to the big screen, I absolutely loved it as a kid. Had a wave of nostalgia and watched the movie again last week and it was amazing after not seeing it for 14 years.
That looks to be a beautiful fiberglass and silicon split mold, any chance of seeing a video on its creation or the creation of a similar mold. The way it joins looked perfect.
It's nice seeing Crouch End on Frank's t-shirt as that's where I live; right next to Nelson's shop! :)
I would love to have a helmet like this. Rocketeer is one of my favorite movies.
I would love to see the whole process for this Helmet Molding , casting and painting
Could you guys make a video about the process behind making the shell and rubber parts?
I've been wanting to make a stig helmet, thanks for reminding me!
@fryncyaryorvjink2140
8 жыл бұрын
+Lucas de Abreu i looked it up once, it was $600
Awesome! More Frank!
I saw Harrison do this with a Thomas Daft Punk helmet. Drunk. It was amazing.
these Last videos with Frank are awesome.
Does this technique just work for resin? Or can you do the same with say.. silicone or other materials? For example if I were to make something that has more of a fleshy consistancy that wasn't rigid would this sort of thing work?
Frank, would you ever do a Rocketeer cast just like that and sell it? Would love to finish one to mount in my shop.
I'd be worried about the fin - how did you ensure it was fully coated? Gorgeous helmet.
This is my favorite channel, I'm giddy when I see s new video.
@friartuck103
8 жыл бұрын
Oh, and "shrinkage"... lol
Fun stuff..thanks for sharing....that rocketeer helmet rules!
So cool would like to buy one
Can we get details on the mould making?
When I saw the fast house hat I knew you ride dirt bikes. When I saw your crf450r then subscribed because I like that. What year is it?
So does Franks shop have a website you can order casts from?
Would you matrix mold a helmet that has an opening like a magneto helmet?
Great episode Norm and Frank. Always loved the Rocketeer helmet. I'm trying to finish up a parody sketch of Rocketeer unfortunately my helmet don't look like that lol.
Frank, how do you determine volume so you know how much resin to mix for a helmet like this? i understand they get progressively smaller, but how do you come to the 8ounce number for the first batch?
@jonathanlowe8755
8 жыл бұрын
I'm willing to bet it was just an experienced guess. I think it was mentioned in the lightsaber video that he hasn't to estimate a lot. You can do some math to get pretty close, but not exactly.
@seanamlaner9241
8 жыл бұрын
A typical rotocast setup will use between 1/5 on down to 1/3 of the total volume of the original object. The ratio is also determined by the shape of the object, the use, and how big/small the object is. For example, if it's a hollow rotocast object that isn't a helmet (lets say a foot tall vinyl character), you can use a ratio like 1/5 and then backfill the interior with an expandable foam to ensure the cast object has proper structural reinforcement. If making a helmet, you wouldn't backfill with foam and could go with a ratio of 1/4 or so as a starting point (depending on if you hollow cast in layers or in a single batch). Oh, and an easy way to determine your objects volume is by pouring dry rice into the mold to figure out the total volume, then divide that by the ratio you want to work with, which then gives you the amount of resin to mix (based upon how many separate rotocast batches you will be making on a single mold). Don't figure out the volume by pouring water in your mold, any moisture hiding in corners of your mold will mess up any future casting ;-)
What is the outer jacket made from for this mold?
Would it be possible to fix an accelerometer to a cast, that could record which way it's facing, for how long, and then used that data to run an arduino based three servo jig to repeat the process ?
@hughmcgown
6 жыл бұрын
its nice to know this industry will hypothetically survive the ai/robotic workforce advances, just seems like a lot of judgement calls/aesthetic decisions that will retain it as a profession by humans
Very cool!
Just about the first visit to Adam Savages cave involved him showing the work on his Rockateer suit. bet this is for it..
thats great bro
Interesting! Can you make a video on how do you make those kinds of moulds?
@JPorkins88
8 жыл бұрын
Check out the other mold making videos on Tested.
Why matrix mold this compared to brush on molding? I see a glove mold wouldn't work. Was a matrix used to no seams? Thank you
I love this vids. I have a massive undertaking making a 'metal sonic suit' aka Metal sonic meets iron man. I'm trying to figure out wich silicone to use to cast the initial sculpt. and to do it right since I've spent about 50 pounds of clay on it and over 60+ hours of working on it. Do you guys have a specific silicone you use for casting? and any tips for casting large helmets with it.? And ignore the DrunkCrash plays in my username. I was too lazy to log into my main youtube account instead of posting from this one.
Was there ever a follow up video about finishing the helmet? I haven't been able to find it.
Can you do clear resin with this technique?
What a beautiful mothermold. Very nice
I may have missed it, but what material is the jacket?
Is there a video where they show how they made the mold that they used for this cast? I’d love to see that!
Where's the video of the finishing? Would love to see that!
Love the Winchester Tavern shirt! "Go to the Winchester, have a nice cold pint, and wait for all of this to blow over."
Neat job
AWESOME!
Frank makes these things look so simple, yet I'm sure I'd struggle if I tried it.
Are they still doing the millennium falcon build?
@ThePolyesterPimp
8 жыл бұрын
That lego build?
@BradM73
8 жыл бұрын
+The Polyester Pimp no, the DeAgostini studio scale build. It was a tested Premium series.
I wish I had money for this. I have always been fascinated with casting
Not sure if I missed it , but does he sell helmets somewhere? Would love to buy a Rocketeer one!
Is the resin already in black color?Or how can I tint a resin before pouring?
The rocketeer is and always will be my all time favorite movie
Breaking off the flash on that sound so satisfying.
Thanks Great Vid!!!!!!!!!!!!
Is it possible to slush with scilicon?
if there was something covering the seem of the mold would that eliminate some of the sanding? or like the mold was slotted so the inside was flush
@ThumpertTheFascistCottontail
8 жыл бұрын
Maybe a helmet like this could be done with a glove mould. No seams to clean up after casting.
where does norm get his shirts?
What's the part shrinkage like?
I really want to know how Frank make that master mold.
this is cool
could you do a storm trooper helmet with this method?
Man, I want that helmet!
Cool!
Holy shit I love the winchester tavern shirt. Where can I buy one?!
Go to the *Winchester*, have a nice cold pint, and wait for all of this to blow over...
So did you guys ever finish this in a later video? I'm having trouble finding anything
@newzerozeroone
Жыл бұрын
I don't think they ever answered you guy.
Frank, I have a tiny toy storm trooper helmet I want to mold. Do you think it needs to be a two part mold instead of a one part? I plan to use silicone for the mold. It's an original storm trooper. I'm sure you are super familiar with that helmet design. I am afraid due to the curve of the bottom of the helmet it wouldn't work as a one piece. Especially since I want to cast it as a solid chunk of silicone when done. Any tips?
@Swarm509
8 жыл бұрын
I'm not a professional by any means but for the mold making and casting I've done I would say give it a go as a single and see how it turns out. You will learn a lot just from making that first mold. The same goes for that first cast (where the air bubbles go, where it pools, how it demolds, etc). If after that you are not happy try a two part mold. Get some extra material and have some fun experimenting.
@SeanOzz
8 жыл бұрын
+Swarm509 thanks. Yeah. I just can't see a single mold working on this since the bitten is not flat. Unless maybe I use clay to build a mount under it which could double as a pour in spot as well. Just afraid that one high side would not fill up properly when casting. I might just go for it and see.
@Swarm509
8 жыл бұрын
How did it go?
@SeanOzz
8 жыл бұрын
+Swarm509 I've been out of town. No time yet.
So where can I buy this helmet???? :O
I want one of these helmets.
Could we see how to make the shell for a prop like this in a future video please.
I once work in a plastics factory. where the mold was the size of a car, and the oven they came into was about three stories high. The method was the same.
How do you make sure the resin is mixed properly? We tried to do a resin mold and there was a lot that never cured. :-(
@LowellMorgan
8 жыл бұрын
If the color isn't enough, or if you're mixing something colorless, then mix and pour into another vessel and mix again. That way there won't likely be anything hanging on the sides of your cup. Also, mix with something flat and square so you can scrape the corners. I use tongue depressors but I cut off the ends so they're square.
love the shaun of the dead reference, frank. Winchester tavern lol. \/\/
Happy 25th Rocketeer
Every hero nowadays has an evil twin. I think it should be painted silver, then have a translucent black/ navy blue gloss over it to give it a black steel perlecent effect with mirrored visor and maybe accent pinstriping in a titanium paint over the top of the fin with some accent pieces would look really cool and put like a midnight silver/ midnight blue clearcoat over the whole thing would look awesome. Give it a burnt titanium like pearlescent look. I have a fondness for pearlescent metallic like colors. Also the burnt titanium look would look really awesome
I was wondering, could it be slosh and not slush? You know, sloshing the casting material around the inside of the mold. Just a thought.
my workshop goal
Are we able to buy these mask?
what was the thickness of all those batches ?????????? @10:40
What material was used for the shell?
@FlorencePiPropsandDolls
8 жыл бұрын
fiberglass
If only i had these tools....
Holy Cow a Fast House hat. Moto on!
@KYMXER59
8 жыл бұрын
Hey Oh! CR450F in the background!
Can someone answer this please? What can I use to cut the helmet after i slush cast it to make eyeholes? Also what can i use to smooth it after i cut it? Someone please answer.
@WakeNBakeMusic
7 жыл бұрын
personal favorite is a dremel with a cutting head, and some high grit sandpaper to clean up any edges. Possibly a set of metal working files to clean up the shape if you aren't comfortable cutting all the way to the edge of the eye (sorry its late as fuck, but hope it helps)
Awesome. By coincidence today will be my first try to cast a helmet. And I'm sure something will go wrong. :3
@lp.shakur
8 жыл бұрын
well, thats the beautiful part of learning, isnt it?
@quinn1401
8 жыл бұрын
So, how did it go?
@cert650
8 жыл бұрын
Quinn first was failed, next 2 better, but not without flaws. pp.vk.me/c626118/v626118816/17b7f/TeOfjzgkpbc.jpg
cool
Neat
So where do I buy the helmet?
@amtank
8 жыл бұрын
This!
where do you get a large amount of modeling clay for making something to cast im trying to make a bebop and rocksteady mask like how you made zoidberg
@bowlofpie3205
8 жыл бұрын
He just collects from anything he owns i believe
@bowlofpie3205
8 жыл бұрын
i also believe he uses silicon
@bazuka420
8 жыл бұрын
you misunderstand the question i need clay to make a sculpt to silicone mold a a form
@lasarith2
8 жыл бұрын
Go onto Google and search art stores near me .
@bazuka420
8 жыл бұрын
ive gone to every one in 2 cities they only have small amounts of colored clay not the right stuff
Let's go down to the Winchester!
I want that helmet
Put it on! Put it on!