How to Set Up your MIG Welder for Flux Cored Welding

Did you know you can do Flux Cored Welding with your MIG welder? In today's episode of #MIGMonday, we show each step of how to change over a wire welder (using the Everlast Power i-MIG 140E) to be able to flux cored weld.
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Пікірлер: 104

  • @jnsfaith7030
    @jnsfaith70303 жыл бұрын

    Ok I have literally been watching welding videos all day. Like all freaking day. This guy is literally the best because he gets to the point and knows what hes talking about. Anyone who welds would benefit from this video as a reminder of what not to forget. Very straight forward video and to the point. This guy is a real pro!

  • @3vil8unny
    @3vil8unny3 жыл бұрын

    Love it subscribed you remind me of my grandfather when he would teach me. If KZread was alive when he was younger this would be it. Thank you

  • @phildegruy9295
    @phildegruy9295 Жыл бұрын

    I see from some of the comments there is some confusion on polarity and I think it comes from the terminologies used in welding. Most mig and multi-process welders I have seen are setup from the factory for mig wire polarity and have the "+" and "-" symbols and terminals located on the inside of the unit above or near the wire feed mechanism. The default from factory the mig gun is connected to the (DC +) positive screw terminal. To change the polarity of the MIG torch, loosen the screws as in the video, remove the cable and install it on the other terminal. Polarity for a MIG gun using solid (MIG) wire, or gas-shielded flux-cored, or metal-cored electrodes is (DC +) positive (DCEP) with the work clamp serving as the (-) negative output terminal. This is known as reverse polarity. Self shielded flux core wire is the opposite polarity of solid (MIG wire) and so the Mig gun polarity must be changed to (DC -) negative which is DCEN or “straight” polarity. This is accomplished by changing the wire above the feeder from the positive terminal to the negative terminal (so the wire feeder is negative) as in the video and connecting the work clamp the (+) positive output terminal (usually on the front) of the machine. Always be sure to verify wire manufacturer's direction for polarity recommendation for any specific wire. A common flux core self shielded wire found at big box stores and places like Tractor Supply is Hobart Fabshield 21B (E71T-11) and the recommended polarity is DCEN. Lincoln Innershield is another common self shielded flux core wire found and it also uses DCEN The drive rolls for Everlast are marked with the grove size like .030" (0.8mm) and .035" (0.9mm) marked on each side of the roll where that size groove resides. Make sure the roll is not installed backwards on the feeder for the size wire being used or it won't feed correctly or will crush the wire.

  • @LAWYER502
    @LAWYER5023 жыл бұрын

    This guy is the best. He is an open book and seems to tell you everything he knows. Great guy. Thank you, sir.

  • @thomasjones6629
    @thomasjones66295 жыл бұрын

    That Everlast welder would make a great Christmas present for my nephew!

  • @yertelt5570

    @yertelt5570

    2 жыл бұрын

    Hope he enjoyed it!!

  • @josephalberta1145
    @josephalberta11452 жыл бұрын

    No one ever mentioned about the knurled drive nut for flux core. Thanks

  • @michaelmcswain3747
    @michaelmcswain37473 жыл бұрын

    Many thanks on the reverse polarity explanation. I haven't welded since high school, and that has been about 30 years ago..lol so again thank you.

  • @waltersaunders7699
    @waltersaunders76997 жыл бұрын

    G'day Paul. I'm trying to weld thin sheet with flux cored wire using a Misho 220 mig/mma/tig inverter welder. I had been fiddling with wire speed and amps for the best part of a day trying to get it to weld without spluttering or blowing holes. I have also watch so many youtube videos trying to get my head around it I was going mad. Until I watch this video, nothing was making sense. So mate, thanks very much and now I'm going back out to the shed and changing the polarity.

  • @dubstep4320
    @dubstep43208 жыл бұрын

    Thanks for explaining the drive roller knurling.

  • @spartanwarrior6573
    @spartanwarrior65732 жыл бұрын

    love this video!!! best teacher for DIY guys like me. god bless him.

  • @humphreyanumbuaseh570
    @humphreyanumbuaseh5703 жыл бұрын

    Thank you dady for excellent explanation Anumbuaseh Humphrey from Cameroon

  • @BigHayes7771
    @BigHayes77717 жыл бұрын

    I really love this welder I bought mine 2 years ago and it's still going strong

  • @nathanblanchet2648

    @nathanblanchet2648

    7 жыл бұрын

    It's a good little welder. If you go fluxcore it is very portable.

  • @JMunn55
    @JMunn552 жыл бұрын

    Great video, didn't know I needed to do this after buying a used Lincoln Mig.

  • @jraymond3218
    @jraymond32184 ай бұрын

    Thanks. You helped me a lot.

  • @bludog4657
    @bludog46573 жыл бұрын

    Here in December 2020 and just wanted to say thank you Sir

  • @mikebair8464
    @mikebair84644 жыл бұрын

    Try using a pair of electrical cutter/strippers for cutting the cored wire. It puts a clean cut on the end and you dont have to fight putting the tip on.

  • @bernardstoddart2532
    @bernardstoddart25325 жыл бұрын

    Thank you for that simply explained effective video it was very helpful

  • @roybatty2030
    @roybatty20309 ай бұрын

    What a great video. Thanks.

  • @Raymond-yq1de
    @Raymond-yq1de Жыл бұрын

    Awesome video very informative, thanks.

  • @notretiredrefreshed3245
    @notretiredrefreshed32458 жыл бұрын

    Nice compact welder. Flux core is perfect for making this a portable welder especially if welding out where there might be a breeze. Thank you for the video.

  • @toddpaulsen1396

    @toddpaulsen1396

    7 жыл бұрын

    Perfect welder for portable use.

  • @fredsmith6160

    @fredsmith6160

    7 жыл бұрын

    Is that welder currently available for sale?

  • @Welddotcom

    @Welddotcom

    7 жыл бұрын

    Yes. It is called the ESAB Rebel 215ic. Do a Google search and you will find many sellers.

  • @ernienapier70

    @ernienapier70

    7 жыл бұрын

    How does it compare with the everlast mig welders?

  • @p.s8950
    @p.s89503 жыл бұрын

    Thank you so much for a great explanation. Wish I'd have watched this before spending all kinds of money and time trying to convert to fluxcore without really knowing what I was doing. Da....

  • @ernienapier70
    @ernienapier704 жыл бұрын

    Thanks for this video. I've never tried welding flux core with my everlast.

  • @joebmxx
    @joebmxx5 жыл бұрын

    Thanks! Iv just got my new gasless welder and this has helped me heaps!

  • @AD-bd5ce
    @AD-bd5ce4 жыл бұрын

    Thank you Sir great video great information wishing you could keep uploading more mig welding videos and info on how to weld with bigger metal and thicker mig wire

  • @diyman-kf3rg
    @diyman-kf3rg6 жыл бұрын

    Best video on setting up I have see top marks 👍👍

  • @martyrizzo4859
    @martyrizzo48597 жыл бұрын

    Excellent video. Great teaching skills.

  • @stevefromlondon9175
    @stevefromlondon91753 жыл бұрын

    Thank you so much for making this video it was great help to me & very easy to follow Regards Steve UK London

  • @walleyeye
    @walleyeye4 жыл бұрын

    Good video. Im a beginner and learned a couple things from your video. Thx!!!

  • @dalehanson7362
    @dalehanson73624 жыл бұрын

    Thank you,, a straight to the point video on setup.. cheers

  • @bill200262
    @bill2002622 жыл бұрын

    Thank you very much but you forged to explain about the tension of the spring where the wire goes

  • @bennyschapero2049
    @bennyschapero20497 жыл бұрын

    Thank you very much for the quick response. On a scale of 1 thru 10 what would you give the Everlast 140e

  • @GarryS7777
    @GarryS77776 жыл бұрын

    Thank You, Sir ! That was SUPER !

  • @tommymayoralgo3511
    @tommymayoralgo35112 жыл бұрын

    Thank you sir!

  • @healthfullivingify
    @healthfullivingify3 жыл бұрын

    Excellent tutorial, thanks!

  • @chrisk8208
    @chrisk82084 жыл бұрын

    Great video. I really like your presentation style. Thanks. I would have liked some talk about settings on the machine though. I'll check your other vids for further information.

  • @mikenelsonsr8068
    @mikenelsonsr80685 жыл бұрын

    Hi, great video. I'm an old dodger and only worked with oxy/acet set ups, this is really new to me and am excited to start. But I'm working outside and flux core is my only choice. The pieces I have to weld can't move so I'm wondering if an extension cord can be used? If so would a heavy duty extension cord work? Thanks Mike.

  • @ziadchaccour
    @ziadchaccour2 жыл бұрын

    Hello dear Learning a lot from your videos 👍 Was wondering about the flux core wire roller K groove versus the V groove ones ... What difference would it make if i use the V groove for flux core welding ? Will it affect the quality of the welds in any way ? Thanks a lot and keep it up !

  • @joshuamartin117
    @joshuamartin1176 жыл бұрын

    That little everlast welder sure would be good to have as a portable flux core welder. Gosh welders have gotten smaller.

  • @MTL_Rider
    @MTL_Rider6 жыл бұрын

    Thank you for your video. I just bought a mig welder and was doing some spot welds and I was getting to much splatter. With your video, I see I was using the flux wire and the polarity was reversed.

  • @davidmarquardt2445

    @davidmarquardt2445

    5 жыл бұрын

    One thing he did not mention is that not all machines can switch. The very cheap flux core machines save money by not including a gas solenoid. On the back of the machine where the power inlet cord goes in there should also be a brass fitting for a shielding gas hose, if there's no fitting with a plastic dust cap, you do not have the option in the future of going to solid wire MIG. Something to think about.

  • @cybernatwa
    @cybernatwa5 жыл бұрын

    Great presentation :) What about the wire tension?

  • @stevestewart7808
    @stevestewart78084 жыл бұрын

    Just found MIG Monday.....watched one episode and immediately subscribed! I just bought a 110-volt flux core welder [Forney FC-I model] for hobby welding and home repairs if necessary. I am sure that being a "newbee" I'm going to learn a lot! PS....your opinion on my choice of welder ? Thanks!

  • @bigrickshaberdashery2759
    @bigrickshaberdashery27593 жыл бұрын

    Nice job, thanks for the info

  • @goose278
    @goose2785 жыл бұрын

    Great teacher! Thanks

  • @acwren3749
    @acwren37495 жыл бұрын

    Timely video? Planning to weld outside. Can you recommend a safe working environment for welding outside (minimum square foot workspace, distance from structure (like a house), etc.? Thanks Ace

  • @artsalazar9841
    @artsalazar9841 Жыл бұрын

    Is Everlast a good product in ypur opinion?

  • @TruthSeekerAi
    @TruthSeekerAi4 жыл бұрын

    great demo

  • @OldGuy70s
    @OldGuy70s3 жыл бұрын

    Thx... Cause i wanted this for Flux Core...

  • @hasannaci
    @hasannaci3 жыл бұрын

    Great video very well explained, I never owned a MIG welder or any other welding machines. I know nothing about welding, I find it to be a useful tool to have in my garage. I want to be able to weld small metal things, it's a hobby of mine making small tools for the garage I really don't want any gas bottles around .what machine would you suggest for someone like me who has no idea of welding. well not yet anyway. any suggestions will be most welcome. thank you in advance. subscribed

  • @1kentuckydan
    @1kentuckydan5 жыл бұрын

    I really liked this video. Thanks for the presentation!

  • @lebaroncars
    @lebaroncars6 жыл бұрын

    thanks again great video

  • @Raygilley10
    @Raygilley103 жыл бұрын

    Thank you for the info

  • @synergist4623
    @synergist46232 жыл бұрын

    If you are switching the DC plus and minus how does this effect the wire speed motor controller? My motor controller runs of the DC being fed to the wire. There is a circuit board with an SCR TYN 610. Will let you know if this causes a problem. Otherwise all good!

  • @parefamilyartsandentertain7982
    @parefamilyartsandentertain79825 жыл бұрын

    There is no spring on my mug welder where the wire feed goes through . It’s plastic,but is it possible to add a spring or is it unnecessary?thank you for any help

  • @halljack3
    @halljack35 жыл бұрын

    Im building a homemade bicycle and only welded once with flux core. what settings should i use for the .035-.050 wall thickness

  • @memybikeni9931
    @memybikeni99314 жыл бұрын

    Excellent thanks

  • @fredericknoel1948
    @fredericknoel1948 Жыл бұрын

    great sir

  • @barryharvey8692
    @barryharvey86928 жыл бұрын

    very very helpful thanks weld.com

  • @DonnyBwelding1
    @DonnyBwelding15 жыл бұрын

    Did the 200E come with the flux cord drive role ?

  • @jacobkgaaugelo9482
    @jacobkgaaugelo94824 жыл бұрын

    Thanks for the informative video. 1 question, on the drive shaft you have a knob that tightens the wire, it has numbers written on it (marked from 1 to 5, revealed with every turn). What do they represent or how do they relate to the system.

  • @yertelt5570

    @yertelt5570

    2 жыл бұрын

    Wire tension. I believe most manufacturers recommend around 3.5 for a setting. Little late but hope it helps.

  • @MrCbell57
    @MrCbell576 ай бұрын

    So what if you still are using gas can the flux core wire be used like regular wire?

  • @manos3790
    @manos37905 жыл бұрын

    25 yrs ago I found you can weld galvanised steel by obviously grinding most of the galvanising out and increasing your wire speed by approx 10-20%. Whether it's possible with synergic sets I'm unaware?

  • @jackwater9703
    @jackwater97034 жыл бұрын

    thanks

  • @everydayaustralia813
    @everydayaustralia8134 жыл бұрын

    Awesome vids mate, so if i set my mig up like this with flux core wire i can weld my galvanized trailer?

  • @chrisk8208

    @chrisk8208

    4 жыл бұрын

    Yup, I recommend using a flap disk on a grinder to remove the gal from the joins you're gonna weld though (for weld quality) and certainly do it with lots of fresh air. Welded gal is nasty fume stuff. Source below. healthfully.com/side-effects-galvanized-steel-welding-5474409.html

  • @markharris5771
    @markharris57714 жыл бұрын

    With a MIG/flux core welder would stick be the best option for aluminium if your welder can do it?

  • @joshualbailey
    @joshualbailey6 жыл бұрын

    Where do I purchase the 0.9 knurled drive roller shown in this video? The only one I could get from Everlast was the 1.0/1.2 size roller. Thanks!

  • @joshualbailey

    @joshualbailey

    6 жыл бұрын

    Found one here: www.ebay.com/itm/172160785481

  • @anthonyreddy2834
    @anthonyreddy2834 Жыл бұрын

    Can't you just swap the leads on the front if you're welder has detachable leads?

  • @Panchdara
    @Panchdara5 жыл бұрын

    Many thanks for your knowledge. Using metric now (uuuugggghhhh) I see many flux-cored wires in as 0.9mm. Rarely do I see 0.9mm knurled rollers. I see 0.8mm/1.0mm K rollers - which roller groove should one use? The smaller 0.8mm or the larger 1.0mm (for 0.9mm cored wire)? Along same line, there are no 0.9mm tips that I can see, so I presume use a 1.0mm tip (size larger than the wire itself in this particular case)?

  • @rickramirez8664

    @rickramirez8664

    4 жыл бұрын

    .9mm is.035 inches. .8mm is .030 inches. 1mm is .040 inches. I hope this helps.

  • @jamesfontaine5921
    @jamesfontaine59212 жыл бұрын

    I thought it was well explained, just would have liked better visual of the welds. Thanks

  • @bennyschapero2049
    @bennyschapero20497 жыл бұрын

    I'm 69 yrs. I live in a motorhome so I will weld outside most of the time. I'm new to welding, So. will flux be the best for me?

  • @ChasWG

    @ChasWG

    6 жыл бұрын

    Seems like flux-core welding going to be the best for you. Besides, living in a motorhome you don't have a lot of extra space for the gas tank needed for MIG welding.

  • @doitallneverknowitall9509

    @doitallneverknowitall9509

    4 жыл бұрын

    Or stick

  • @anthonytriolo3643
    @anthonytriolo36434 жыл бұрын

    You are good ,i watched others they sting.

  • @jrockner957
    @jrockner9576 жыл бұрын

    hello i bought a gasless welder, do you think the polarity is already correct?

  • @doitallneverknowitall9509

    @doitallneverknowitall9509

    4 жыл бұрын

    Most likely it should already be set up on Electrode negative

  • @bennyschapero2049
    @bennyschapero20497 жыл бұрын

    Which welder would you prefer? The Longevity Mig 140 or Everlast 140e? Thank you

  • @Welddotcom

    @Welddotcom

    7 жыл бұрын

    we've never tested the Longevity, but have used the Everlast with success many times.

  • @alexandergarcia240

    @alexandergarcia240

    7 жыл бұрын

    I would definitely go with the Everlast.

  • @rcsv54
    @rcsv545 жыл бұрын

    this dud is cool

  • @KDlGG
    @KDlGG6 жыл бұрын

    Where can I find the roller at?

  • @danielnorman8595
    @danielnorman85954 жыл бұрын

    I'm only used the flux core. Just got a bottle of stargon So I'm going to do this in reverse.

  • @joaquin698
    @joaquin6986 жыл бұрын

    Great vid.. just subscribed 👌🏻... questions| Where are you located? Would you be able to give me a week "crash course, hands on" type? I would pay for it. How much is the unit used on this video? Is there a similar unit at a cheaper price in Harborfreight or Northern Tools? God bless & Tks again 🙏🏻👌🏻👌🏻👌🏻

  • @Z32orDIe
    @Z32orDIe3 жыл бұрын

    So flux core ='s: negative to the metal clamp and positive to the wire. And mig ='s: positive to the metal clamp and negative to the wire. Is this correct?

  • @bigjock7691

    @bigjock7691

    3 жыл бұрын

    will this not give you a shock,i will need to change my one round i just need to make sure i don't get a shock

  • @davidsantacruz8639
    @davidsantacruz86398 жыл бұрын

    whats the difference between welding flux core with gas and without gas? ive seen people use a flux cored wire but also use shielding gas, but I thought flux core welding was made to be used without gas? I thought the shielding gas was for only solid wire?

  • @Welddotcom

    @Welddotcom

    8 жыл бұрын

    +David Santa Cruz "Usually" when using a gas with flux-coerd wire it is because the core is made up mostly of chemicals designed to match base metal in chemistry and/or strength so there is not much room for deoxidizers and/or shielding so the gas becomes necessary to protect the molten pool.

  • @davidsantacruz8639

    @davidsantacruz8639

    8 жыл бұрын

    +Weld.com thank you for clearing that up for me

  • @bmzaron713
    @bmzaron7132 жыл бұрын

    Isn't it way easier to just switch the leads externally?

  • @talonpilot
    @talonpilot3 жыл бұрын

    Thanks for trying......poor camera angles and blocked views inhibited me from getting any real value fm the video. Thanks for the information and helping me understand though.....

  • @ryanevans5143
    @ryanevans51436 жыл бұрын

    I would have thought, a "How to Set Up your MIG Welder for Flux Cored Welding" video would have talked about settings with voltage and wire speed. Could you please direct me to a video that goes over these settings? Thank you.

  • @jrockner957
    @jrockner9576 жыл бұрын

    its a gasless mig welder by the way, sorry

  • @peterpete67
    @peterpete673 жыл бұрын

    You talk very confusing going back and forth on certain things. And dont sound very convinced even though maybe you are

  • @MrTarek1946
    @MrTarek19463 жыл бұрын

    You are not so informative....!!!! You didn't explain how to adjust the tension on the spool bad bad bad

  • @daemoniumvenator4155
    @daemoniumvenator415511 ай бұрын

    11:20 Its a Teflon liner, not sure about a nylon liner...