How To Replace Clutch Plates 💪🏻🛠 on a Honda XR400R 🏍

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Replacing the burned up clutch friction plates on my 1999 Honda XR400R after the clutch faded out on a failed hill climb a couple weeks ago.
I put in a Tusk Heavy Duty clutch kit from Amazon. The kit included new pressure plates, steel plates, springs, and a crankcase gasket (which I didn't need because only had to remove the small clutch cover for this job).
The springs in this kit are noticeably heavier than stock, so lever pull has increased a bit. But, I think it'll improve initial clutch "bite" and better take advantage of the XR's low-end torque curve.

Пікірлер: 16

  • @MarkM-ke6cn
    @MarkM-ke6cn10 ай бұрын

    Thankful! Doing my 2004 this morning...it's been a solid and very reliable bike. The original clutch has never given me any indication of failing, even after 20 years of Idaho single track. Fingers crossed for 20 more!

  • @ExtremeSportsWannaBes

    @ExtremeSportsWannaBes

    10 ай бұрын

    Glad the video was helpful. Those bikes will last forever 🤙🏻

  • @adildewji
    @adildewji Жыл бұрын

    Loved the video. Thank you!

  • @ExtremeSportsWannaBes

    @ExtremeSportsWannaBes

    Жыл бұрын

    Glad you enjoyed it!

  • @decentgarage
    @decentgarage3 жыл бұрын

    Awesome video! Thanks for doing this. What footpegs are you running?

  • @ExtremeSportsWannaBes

    @ExtremeSportsWannaBes

    3 жыл бұрын

    Glad it was helpful! It’s a pretty easy job once you know all the steps. The foot pegs are XR’s Only brand. You should be able to fine them on their website.

  • @iluvducttape1

    @iluvducttape1

    3 жыл бұрын

    Fancy seeing you here

  • @decentgarage

    @decentgarage

    3 жыл бұрын

    @@iluvducttape1LOL best notification and random comment ever!

  • @decentgarage

    @decentgarage

    3 жыл бұрын

    @@iluvducttape1 I guess we both have clutches in the near future

  • @iluvducttape1

    @iluvducttape1

    3 жыл бұрын

    @@decentgarage lol mines just slipping when I first get on the throttle. Probably just needs adjusted but I was just curious what it would take to change it

  • @MegaRydog
    @MegaRydog3 жыл бұрын

    i am having similar issues but in my case yes i feel my clutch starting to slip but also back wheel spins freely when i try and get it in gear do u think its a trans issue?

  • @ExtremeSportsWannaBes

    @ExtremeSportsWannaBes

    3 жыл бұрын

    Hard to say without seeing it. It's possible to have both wheel spin and clutch slip (especially right when the clutch first starts to fail). Might want to check clutch adjustment first.

  • @ernestkuczek6496
    @ernestkuczek64962 жыл бұрын

    You didn't have to drain the oil before?

  • @ExtremeSportsWannaBes

    @ExtremeSportsWannaBes

    2 жыл бұрын

    Not usually. You can typically just lay the bike on its side to do clutch work.

  • @macgarymusic

    @macgarymusic

    Жыл бұрын

    I believe it's recommended to change the oil and filter if your clutch has just completely burned out since there will be burnt debris from the friction plates mixed with the oil. Although not absolutely necessary, it's a good rule of thumb to use new oil whenever installing new engine parts 👍🏼

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