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HOW TO REPAIR A WINCH - PART 3 (OF 3)

Step by step guide on how to diagnose the fault and repair your electric winch. Based around a generic WARN model, this should give you all the info you need to do the job yourself. Three parts to this guide plus additional films on fitting to your vehicle and using on this channel.

Пікірлер: 107

  • @michaeldivens7570
    @michaeldivens75707 жыл бұрын

    Hands-down one of the best how-to videos I've seen anywhere. Covered all the parts and pieces, even when I thought we were done important details were brought up. Thanks from Alaska

  • @LRLiveUK

    @LRLiveUK

    7 жыл бұрын

    cheers mate., hope it helps

  • @michaeldivens7570

    @michaeldivens7570

    7 жыл бұрын

    A note on cleaning the rotor. My motor looked in the same condition as yours but when I cleaned up the rotor by sanding it smooth and shiny and reinstalled, it still failed to spin. Took it apart again and cleaned the grooves between the individual rotor windings and copper plates. The corrosion debris was still filling these gaps after sanding the rotor surface. Upon reassembly, the motor was quite happy to spin up..

  • @user-er3th6wv6y
    @user-er3th6wv6y4 жыл бұрын

    Thank you for taking the time to make this video. I have a traveller that has a motor problem, I'm not afraid to try and fix it now. I am an airplane mechanic and I can see you are a good mechanic. Thanks again.

  • @StuartGrantChannel
    @StuartGrantChannel Жыл бұрын

    Really enjoyed watching all three excellent videos in this series. I expect to watch them a few more times as I tackle an overhaul on my still-running, but noisy and corroded twenty-year old Warn M12000. I am optimistic I can get it apart and back together thanks to your detailed explanation and tips. THANK YOU!

  • @colincooper6282
    @colincooper6282 Жыл бұрын

    Great series!!! Thank you very much!!

  • @DrewWilsonPI
    @DrewWilsonPI6 ай бұрын

    Truly excellent vid. Many thanks.

  • @The_Irish_Volunteer
    @The_Irish_Volunteer28 күн бұрын

    I have exactly the same problem so this will sort me out great. Really good video. Thanks very much.

  • @kennethacheson989
    @kennethacheson989 Жыл бұрын

    Excellent tutorial!

  • @LRLiveUK

    @LRLiveUK

    Жыл бұрын

    Thank you!

  • @mbrondt
    @mbrondt3 ай бұрын

    Really good explanation, and easy to understand ⭐️⭐️⭐️⭐️⭐️

  • @wallygatar
    @wallygatar5 жыл бұрын

    Outstanding Video. I feel confident I could repair one now after watching this. Thanks from Scappoose, Oregon.

  • @andreas50494
    @andreas50494 Жыл бұрын

    Very nice presentation my friend! I watch all 3 parts! I have one tabor 10k on my car and facing similar issues, I will go through your videos to check what is going on.

  • @arussianasset3948
    @arussianasset39484 жыл бұрын

    Well made tutorial. I feel confident I could test and R&R my winch. Thank you for taking the time to make the video.

  • @appathejku5848
    @appathejku58483 жыл бұрын

    Tried to use my warn today and all it does is click. Right when I get the time I'll be pulling it apart to see if it's salvageable thanks to your repair videos. Thanks mate

  • @samerazab1941
    @samerazab19416 жыл бұрын

    You seriously are the best . Checked your video to repair an Ifor Williams trailer with an electric winch that I Have never been used from new (13 years ).this is the 1st U Tube footage I have watched that I have ever commented on . I was compelled to do so & may God bless you for your attention to detail.

  • @LRLiveUK

    @LRLiveUK

    6 жыл бұрын

    Samer Azab Thanks, that’s good to hear

  • @yaqoobalhashmi6455
    @yaqoobalhashmi64554 жыл бұрын

    Many thanks, I watched the three parts of video without skipping any second.. Thank you from Oman

  • @brainle55dude
    @brainle55dude2 жыл бұрын

    Great video. Excellent detail. Thank you very much

  • @davidschierholz4178
    @davidschierholz41784 жыл бұрын

    Six years as an aircraft mechanic, twenty years doing less reputable things (note the suit and tie in the picture), and I have not seen a better video. I feel confident that I can take down my 31137 Warn winch.

  • @joegriffin6699
    @joegriffin66993 жыл бұрын

    Absolutely brilliant. I fitted a winch on a mates car today and got the old one as payment. I'm confident I can get it working now. This is the best 'how to' video I've ever seen. There again.

  • @joegriffin6699

    @joegriffin6699

    3 жыл бұрын

    Typo. Thanks again.

  • @victorv4340
    @victorv43402 жыл бұрын

    Excellent tutorial. My winch is brand new but when it comes time to clean and inspect I will know what to do. First one I have watched and no need to watch any other ones. Thanks for posting this.

  • @stephanc7192
    @stephanc7192 Жыл бұрын

    This is an excellent 3 part video. Thank you

  • @jamessunshine5479
    @jamessunshine54793 жыл бұрын

    Excellent teacher !

  • @droningon825
    @droningon8258 ай бұрын

    thank you for doing this video

  • @Phil4013
    @Phil40133 жыл бұрын

    And now i feel VERY confident to tackle this job! awesome!!!

  • @jonmorrow9964
    @jonmorrow99642 жыл бұрын

    Best winch video on the net. Thanks from Australia

  • @omniversling
    @omniversling4 жыл бұрын

    Great series...Am about to rebuild a Warn M8000, and not only learned heaps from your tutorials about how to do it, but learned even more about what I didn't know that I had to know! Greets from SW Oz!

  • @dragondurian
    @dragondurian6 жыл бұрын

    One of the best tutorial video I’ve seen...thank you sir!!

  • @R81230
    @R812304 жыл бұрын

    Thank you for this awesome video. The best instruction with the reasoning behind it, especially not greasing the clutch sleeve. Just got a '97 TJ with on old winch on it, can't tell the make as all the labels were faded or missing. did see WINCH 8500 on the motor. Looks very similar to a HCWINCH. Think they make for various relabels . Haven't tried it yet, still 20 below F every night, not much warmer in the days. If I have a problem with it I'm sure your advice will help. really appreciate your non condescending style. Not sure where you are in the world but stay safe. Greetings from Colorado.

  • @jonasberlin5594
    @jonasberlin55943 жыл бұрын

    Thank you! Excellent and very informative videos (watched all three parts). This weekend my winch refused to work, but now I am pretty confident I know how to tackle the problem.

  • @davidmorgan3789
    @davidmorgan37896 жыл бұрын

    Best video on this task. Just refurbishing a Warn XD9000 and your video has filled in a lot of gaps in the job, plus many useful extra pointers throughout. Great stuff! Thanks Fraser.

  • @darcyfunk
    @darcyfunk5 жыл бұрын

    Awsome! Great video series! Thank you from Calgary, Alberta, Canada!

  • @jimtrenton6259
    @jimtrenton62596 жыл бұрын

    Super videos 1-3, I need to do this on my own winch and have been watching all I can about how to do this. I got more from your videos than from all I have watched from others so far. This helped me greatly. I will be starting to disassemble mine within a few days. Thank you so much for the lengths you took to explain this so well.

  • @LRLiveUK

    @LRLiveUK

    6 жыл бұрын

    Jim Trenton you’re welcome. Good luck

  • @wahyubuana7494
    @wahyubuana7494 Жыл бұрын

    Thanks for your information brother.

  • @BackdoorSvolo
    @BackdoorSvolo5 жыл бұрын

    Great videos mate. Very clear and informative... a great help to a novice like me, who has now repaired his winch. :)

  • @robbiemeadows1658
    @robbiemeadows16582 жыл бұрын

    Thank you! That was a great help.

  • @herberthoppe68
    @herberthoppe683 жыл бұрын

    So good explained... thank you

  • @jackavalon8366
    @jackavalon83663 жыл бұрын

    And great catch on the falling socket! With reflexes like that it’s just as well you’re fixing winches and not fielding at first slip for England- otherwise we Aussies might lose even more Ashes Series!

  • @gordiebr
    @gordiebr6 жыл бұрын

    absolutely the best, well detailed for us inexperienced,covered all that us green horns wouldn't have known, excellent keep up the great work ,muchly appreciated. THANKS

  • @jadashtleib7029
    @jadashtleib70292 жыл бұрын

    Thank you. Great video

  • @joekirklin
    @joekirklin4 жыл бұрын

    Wish I would have watched this before having to figure it all out myself 4 hours ago. I will go back and do a couple things differently before I mount the winch back up on my bumper. THANKS for posting.

  • @donwaters2022
    @donwaters20223 жыл бұрын

    Fantastic video. These are my favorite winches, slow but last forever. Like you said, the key to making them last is use them every few months.

  • @rsantosfilho
    @rsantosfilho3 жыл бұрын

    Thank you very much for your excellent teaching! Regards from Brazil.

  • @joshwendt9434
    @joshwendt94345 жыл бұрын

    I was doing my winch and was like oh shit were does that go. Then I found this video and you saved me heaps mate. Cheers

  • @bobf12
    @bobf125 жыл бұрын

    Very good tutorial. Exceptionally well done. You have just saved me a lot of money. Thank you very much.

  • @621ELECTRONICS
    @621ELECTRONICS6 жыл бұрын

    Excellent videos on this, could not have been any better in my opinion, such great detail on every aspect. I found these videos while researching a free Warn M4500 I picked up, which has a stuck gearbox (the free spool lever won't change like the one shown here, haven't tested the motor yet, but it looks good inside), so going to tear into it further, looks basically the same, so this helps tremendously. I've never worked on a winch, so this shows everything before I even opened it, fantastic. Thanks to all involved in making / uploading these vids!

  • @seanrichardson6022
    @seanrichardson60226 жыл бұрын

    Awesome videos. I just picked up a cheap used winch and this tutorial will come in handy. Cheers from across the pond.

  • @MrJohncatman1
    @MrJohncatman15 жыл бұрын

    Brilliant videos, thank you very much. I have a warn winch given to me so I now know how to strip and repair, thank you again.

  • @bazz6670
    @bazz6670 Жыл бұрын

    Fantastic, like being at school.

  • @Tim_Pollock
    @Tim_Pollock5 жыл бұрын

    Thank you so much for this excellent video series on winch repair!

  • @holdenowen
    @holdenowen3 жыл бұрын

    Well done! Such a great series of videos. I might just tackle my winch!

  • @U_Kamrc
    @U_Kamrc3 жыл бұрын

    Perfect! Helps me much! I would recommend both washers to el. connections.

  • @spentacle
    @spentacle6 жыл бұрын

    An excellent series. I have now found where to buy the bits (Devon4x4) and rebuilt my winch

  • @arussianasset3948
    @arussianasset39484 жыл бұрын

    Nicely done. Thank you for taking the time to video this.

  • @bigtREE-k
    @bigtREE-k3 жыл бұрын

    Great job buddy 👌🏾 And awesome explanation 👍🏾 Help US a lot 🙏🏾

  • @wendellreich766
    @wendellreich7665 жыл бұрын

    Fantastic well thought out video. Thank you.

  • @JeffinTD
    @JeffinTD6 жыл бұрын

    Spectacular and helpful video. Thanks for taking the time.

  • @GonzaloOssa
    @GonzaloOssa6 жыл бұрын

    Yesterday a friend gave to me an old winch.... today it works!

  • @micvili7527
    @micvili75276 жыл бұрын

    that was most satisfying to watch.

  • @jeffcoult1508
    @jeffcoult15084 жыл бұрын

    Excellent, just the information I needed, thanks.

  • @r1xterra855
    @r1xterra8556 жыл бұрын

    Thanks so much for these videos! I was able to fix my winch and save some money.

  • @LRLiveUK

    @LRLiveUK

    6 жыл бұрын

    R1xterra 85 you’re welcome!

  • @eduardorr77
    @eduardorr775 жыл бұрын

    Excellent video, one by one detail, and the exactly winch I have :) thanks!!

  • @AdamBatchelder
    @AdamBatchelder4 жыл бұрын

    Great video, I like to heat aluminum cases for easy bearing changes, I also pack the new bearings for longer life.

  • @irfanbrkanic3474
    @irfanbrkanic34744 жыл бұрын

    You are amazing. Greetings from Bosnia.

  • @1uptospeed
    @1uptospeed7 жыл бұрын

    the best take down how to on you tube , 1st place" this yank thanks you ,

  • @mattwnovak
    @mattwnovak4 жыл бұрын

    Jolly good show m8 lol. Seriously though that was a great tutorial.

  • @MD0MDI
    @MD0MDI7 жыл бұрын

    Nice video mate, keep up the good work, very useful and much appreciated

  • @stevescott4764
    @stevescott47643 жыл бұрын

    Good catch at 3:52!

  • @africandude13
    @africandude135 жыл бұрын

    Amazing video!! Thanks a lot!!

  • @kelvin8145
    @kelvin81452 жыл бұрын

    Excellent tutorial. The only thing I didn’t get was that the winch had taken in water but you never replaced any gaskets or seals. I thought these things were supposed to be pretty much water tight.

  • @xtremepowerpaul
    @xtremepowerpaul6 жыл бұрын

    Great videos, thanks. I will service my new (just bought, very old) ramsey proplus 9000.

  • @ohilton576
    @ohilton5764 жыл бұрын

    You absolute legend sir!

  • @overlandexpeditionspeciali5913
    @overlandexpeditionspeciali59137 жыл бұрын

    Excellent tutorial.

  • @12trudger60
    @12trudger608 ай бұрын

    Spot on!

  • @adamali1288
    @adamali12882 жыл бұрын

    Hi there Such an informative video. I have the exact same winch works for 10/15 seconds and then starts to click and then works after another 30 odd seconds. I’m not too good with dismantling things although you show each step clearly. I’m wondering if you could do the same to my winch? Thanks

  • @ianjefferson6687
    @ianjefferson66877 жыл бұрын

    Great videos. Thanks

  • @colintanner8744
    @colintanner87442 жыл бұрын

    Thanks in a large part to this single 3 episode tutorial I have successfully dismantled and cleaned my 9.5 Champion winch motor which got drowned in my boathouse during a storm. Thanks very much. My only issue is that tapping alone won't budge my stuck brake mechanism and the needle nose won't compress the little arms - any suggestions ? Never mind - a socket and extension and heavy hammer and it came out. Some cleaning needed but all's well.

  • @LifeSavingDefense
    @LifeSavingDefense4 жыл бұрын

    Best detailed video I've found. My free spin is def stuck. No visible corrosion just super stuck. Big question is why the end of the bottom of the shaft of the single small gear at the bottom is jagged but no reason found. No marks inside the small bushing. Any ideas what would cause this? The teeth of all the gears are fine and everything but free spin works.

  • @alperalp1001
    @alperalp1001 Жыл бұрын

    Hello. It was a useful video, thank you. So how many watts is the 12vDC motor on it? and how many rpm?

  • @scottlee8753
    @scottlee87536 жыл бұрын

    Great job, thank you

  • @AngusAbbott-qf8xm
    @AngusAbbott-qf8xmАй бұрын

    It’s a shame that this link doesn’t seem to work? I’ve watched the previous ones and enjoyed them 😢

  • @miguelarizmendi5931
    @miguelarizmendi59314 жыл бұрын

    thanks a lot ...from Mexico.... Great...¡

  • @tinysbigsteps7682
    @tinysbigsteps76824 жыл бұрын

    I rotated my free spool around too the spot i could as it hits my bull bar and cant be used i noticed you put alot of emphasis on marking its spot could there be any detrimental impacts on doing so cheers awsome video thanks

  • @rexbuck4046
    @rexbuck40467 жыл бұрын

    Well done. Thank you

  • @lror
    @lror7 жыл бұрын

    Top stuff mate 👍

  • @rsantosfilho
    @rsantosfilho3 жыл бұрын

    PS: Just one remark: to my best knowledge it has a series motor (no magnets). Thank you again!

  • @zacharyrenner9422
    @zacharyrenner94223 жыл бұрын

    Hey thanks for the great series! I just serviced my old Aisin Factory Toyota winch and now that it’s back together I am leaking some ATF fluid from one, or both sides of the drum. Is it normal that the drum has a bit horizontal movement? Maybe I just need to source new orings and the movement is normal. This Aisin is also pretty different the the one you use in the video so maybe it’s rather unique.

  • @LRLiveUK

    @LRLiveUK

    3 жыл бұрын

    Hard to tell. Not that familiar with that winch, sorry

  • @davids1681
    @davids16814 жыл бұрын

    Great detail, cheers! I just today went into one of these blind, got it all cleaned up, and you spared me some grief when it will come to reassembling. A couple of questions: 1 - If no grease or lube that might get sticky is permissible around the 'clutch gear,' what about the stuff us yanks call paraffin wax (not sure what the commonwealth term is - something like cake/candle wax)? I am about certain mine will seize again with NO lube. 2 - Within their housings, the planetary gears bear on short steel shafts, it appears, with minimal clearance (no roller or ball-bearings). After a thorough degreasing, it seems there would be a good chance of these ending up dry and perhaps even rusty. With these in mind, I wondered if this was supposed to have been run with a gear-oil, and not a grease at all, but clearly that's not right. So how do those planetary bushings ever get properly lubed? Seems like it would take a miracle to get grease down into those close-fitting things.

  • @omniversling

    @omniversling

    4 жыл бұрын

    1/ yes, paraffin wax is called the same here (Oz and UK). He does address this in the vid, saying spray some WD40/CRC/RP7 into the freespool lever hole (lever out). He mentions once a month. 2/ Sounds like a good idea. I use paraffin wax to lube drawer sliders. It's never sticky, doesn't pick up dirt. But see 1/ above for his solution.

  • @davids1681

    @davids1681

    4 жыл бұрын

    @@omniversling Thanks, I think I'm going to give the paraffin a go when I put the thing together. I'm pretty terrible at recurring maintenance, so though I did hear the mention of the light lube use, I can't imagine I'd ever actually do that until I discovered I desperately needed to free-spool...and couldn't.

  • @omniversling

    @omniversling

    4 жыл бұрын

    @@davids1681 Wouldn't be a good outcome if the paraffin melted during use, then solidified enough to stop it moving freely. The WD40 is always liquid. After you've tried it, dont forget to come back in a couple of years and let us know! 😂

  • @davids1681

    @davids1681

    4 жыл бұрын

    @@omniversling Roger that! BTW I recall decades ago as a teen trying to get my first car together, being completely bewildered by a UK-origin auto restoration manual that advised me to 'soak the disassembled carburettor parts in paraffin.' I think I had to find an unabridged dictionary to determine that they didn't mean for me to melt wax on the stove in order to soak my parts in it...

  • @briangannon3984
    @briangannon39842 ай бұрын

    If the drum will not free spin, how do you get the cable off to work on it

  • @joseortiz5965
    @joseortiz59652 жыл бұрын

    Awesome

  • @johnellis7971
    @johnellis79716 жыл бұрын

    I'm curious what this job would have cost in your shop? Winches aren't cheap but neither is skilled labor. I wonder how many people replace winches because they've seized from lack of maintenance.

  • @DependableAutoTruck
    @DependableAutoTruck2 жыл бұрын

    where is the best place to get the gaskets

  • @IDontTalkToCops
    @IDontTalkToCops6 жыл бұрын

    Thanks mate 👍

  • @esseel7896
    @esseel78962 жыл бұрын

    mint cheers

  • @rhythmandacoustics
    @rhythmandacoustics4 жыл бұрын

    Is this a Parralel wouned motor?

  • @lokirip2372
    @lokirip23725 жыл бұрын

    And the boot goes on, and the boot goes on

  • @gmoose777
    @gmoose7775 жыл бұрын

    Shame that once you had it down to brass tacks you didn't take the time to clean and repaint the drum and one end plate especially not cleaning it before replacing the bearing

  • @gechlemi6259
    @gechlemi62592 жыл бұрын

    pp