How to rebuild Suzuki GSXR 1000 fuel pump (2001-2004) using the Quantum Fuel Systems Kit 255LPH
Автокөліктер мен көлік құралдары
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In this video we take you step by step through the process of rebuilding the fuel pump assembly of a Suzuki GSXR1000 using the Quantum Fuel Systems kit HFP-382SH. This kit fits multiple motorcycles but it recommended for the GSXR1000 in the following model-years: 2001, 2002, 2003, and 2004.
A faulty fuel pump is easy to diagnose with a quick fuel pressure test. However if you don't have a fuel pressure test gauge you can usually spot a bad fuel pump by the following symptoms: Engine cranks but does not start, engine backfires, engine stops running when hot, if the fuel pump cannot be heard when the key is cycled to the on position, abnormally low idle and poor engine performance.
If your motorcycle cranks but will not start you can try spraying aerosolized fuel in through the intake and cranking the engine. We prefer to use non-chlorinated carburetor cleaner because it is less likely to deform rubber diaphragms and seals.
This particular bike had many of these symptoms but most noticeably backfiring, engine turned over but would not start, and if it did run the idle was low and erratic.
0:00 - Introduction
0:44 - What is included in the kit
1:00 - Removing the seat
1:07 - Lifting and supporting the fuel tank
1:19 - Removing the fuel pump assembly
2:06 - Disassembling the fuel pump assembly
3:45 - Rebuilding the fuel pump assembly
6:52 - Installing the fuel pump assembly
7:40 - Installing the fuel tank
7:49 - Installing the seat
8:00 - Starting the engine
If you're in Austin Texas and you're looking for scooter, motorcycle, moped or ATV repair check us out at scooter911.com!
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#Suzuki #GSXR #Quantumfuelsystems
Пікірлер: 57
Welcome back mate! No pressure on the series, just wondering if you've commuted with the TaoTao this year, did it blow up, did you gift it?? Just want closure aha
Welcome back.. upload constantly.
love your videos and content. Hope the new shop is working out well for you!
@Scooter_911
Жыл бұрын
Thanks my friend! Its been an adventure.
thank you so much for this vid. fixed my issue, bike wouldn’t rev past 10k rpms. filter was disgusting, had so much dirt and debris. explains my fuel pressure going from 40, to 20 psi at 10k rpms. this vid was very helpful
@Scooter_911
Жыл бұрын
Glad to hear it dude! Keep it shiny-side up!
Came for a lesson in fuel pumps, stayed for the sweet background music.
@Scooter_911
Жыл бұрын
Call that a 2 for one...
Excellent, bout time there were new Scooter 911 videos Good to see Keifer getting in on it as well
@Scooter_911
Жыл бұрын
Gotta keep him busy!
Excellent as always...👍👍👍
Nice! Thanks Garret for the informative video!
That fuel pump smacks!
Great video thanks!
Very well done video 👍. Good to see you again, even if it's not "living with a Tao Tao ".😁
Thanks a lot! I managed to rebuild my fuel pump using your video.👊🏾👊🏾👊🏾
@Scooter_911
4 ай бұрын
Nice work my dude!
Great video!
@Scooter_911
Жыл бұрын
Thank you very much!
Really good work stuff! thanks alot!
@Scooter_911
Жыл бұрын
You're very welcome! Hope it helped you out!
In regards to the fuel level thermistor thing, the wire came out of it. Is there a certain orientation it has to be when it’s seated inside? There’s a little connector on the inside but it doesn’t necessarily clip in but maybe it’s supposed to be at least touching?
I have a 2020 Tao Tao Quantum Tour 150cc scooter. I've been having some starting/running issues after it sat inactive awhile. I've replaced a bunch of parts such as the fuel petcock, fuel filter, spark plug, CDI, performed a valve adjustment and finally replaced the carburetor. It does start but idles rough for a few minutes then dies. I can't for the life of me figure out what's going on with it, could you give me some advice?
Thanks for showing us that helps for what i need... The link is not working 😢
@Scooter_911
Жыл бұрын
Sorry we're revamping the website. You can send us an email at info@scooter911.com and we can ship one to you. Or you can order one directly from quantum.
I have inazuma 250 does this kit serve the purpose - 43psi motor pressure says the bike's manual ??
Does your shop use a "ultrasonic cleaner tank" to clean rust, deposits, and crud? 3:48
hey these pumps in the gsxr 1000, 2003 are different from the 2006?
Sometimes the problem may be the high pressure fuel filter (the black housing where the pump was mounted) when the filter inside there gets clogged the fuel pressure drops and the you lose power at higher RPM 8-14k so make sure to test the fuel pump first. Flow test will yield 400ml per 10 seconds.
@300zxdriver
11 ай бұрын
Is there a filter in the black housing? You have a screen at the pick up.
@bryangarciafilms
11 ай бұрын
@@300zxdriver there is
@sancho8636
3 ай бұрын
i did the modification on it,with external fuel filter...game changer 😊
Quantum makes a ton of good fuel pump kits even for diesel trucks, I just put one in the sporty as well...great video. Why didn't you just remove the fuel tank completely for easy access?
I always watch and enjoy all your vids. I finally have to put a rear tire on the Buddy 125. I saw how u used a scooter to transport your bike. U said u we’re gonna give us a vid on that. Also a small trailer for the scooter would b most appreciated. I have to haul my waste oil to a shop about half a mile away. I also need to purchase two cases of chlorine and that’s about three miles each way. The little trailer would b perfect. My wife has an 07 GMC and I have a 14 Odyssey. But I love my scooter and I just don’t like using 5,000 pounds to move around a few hundred pounds. The scooter sips just a little fuel. If I sell my Suzuki Van Van, I am thinking o f upgrading to a Liberty 150. Then only one bike to insure. Robot loves them. What r your thoughts?
Where do you get that plastic ring from that go on top of the fuel pump before put it into the assembly
@Scooter_911
Жыл бұрын
Everything we used in the video was included in the kit or taken from the old pump assembly
Where’s the Taotao? Still living and living with it?
Perhaps you can work on Itchy Boots bike while she’s crossing the US to Alaska!
Do you have a video up on that scooter air ride suspension install in your intro?
@Scooter_911
Жыл бұрын
Absolutely! the first video in the series is here: kzread.info/dash/bejne/ZJin0LykoKeZoJM.html We've got a few follow-up videos in the works as well!
@WickdPerfekT
Жыл бұрын
@@Scooter_911 thanks!
What ever happen to the taotao
i have a extremely rare yamaha jog 2 1994 improrted from japonesse and it drinks 5l of fuel for 2 hrs and it wont even make 50km please help specialist are telling me its my gas tank my gas tank its rusted it has all yamaha parts i have gotten special parts but its still not working please help
@Scooter_911
Жыл бұрын
Sounds like you might have an issue with the carburetor!
Still waiting for that next Tao tao video...
Is this an oem pump or upgraded high flow or something?
@Scooter_911
Жыл бұрын
The pump featured is an aftermarket high pressure performance pump!
@BJ-fk9sq
Жыл бұрын
@@Scooter_911 ok, thank you
Is Quantum any good?
@Scooter_911
11 ай бұрын
We've really had good results using their pumps. They seem to be pretty high quality kits
It would have been just as easy to totally take off the tank
Link please
@Scooter_911
Жыл бұрын
There is a link in the video description my friend!
He literally did 90% of the work he should have replaced the filter aka housing and it would have been a perfect rebuild
What happend to tao tao,?
@Scooter_911
Жыл бұрын
Its still here, we're really busy with other projects but it will definitely make a return!
👏 𝓟Ř𝔬𝓂𝔬𝐒ϻ