How to Electrically Wire Up a 12 Volt DC Hydraulic Pump Power Pack Twin Solenoid Coils & Thermistor

Wiring up or connecting a 12 Volt DC Electric Hydraulic Pump or Power Pack is not too complicated if you have the right instructions, tools, cables, and connectors. This video shows you how.
Make sure to carefully follow all the instructions and DO NOT use smaller cables than indicated in the Video for the main Motor supply to the main positive and negative terminals. Smaller Cables will Overheat and may possibly create a fire hazard.
Buy hydraulic parts Online Now 30 to 50% off with No Waiting or time-sucking requests for quotes.
www.hydraulic.online/
Coming soon is our new store engmattec.com.au/
If you're in the US and are looking for a new or replacement power pack try this eBay seller.
ebay.us/KQuNi9
This 12 Volt DC hydraulic power Unit will generate 3000 psi and 5 Lt/min. Designed for Intermittent Use Only eg full power for 3 minutes then rest for 30 minutes.
If you're in Australia looking for a 12 or 24 V DC Hydraulic power pack copy and click the link below
www.hydraulic.online/search?k...
The 2.5-inch cylinder bore will produce 6.2 tons of push & 3.9 tons of pull at 3000 psi.
need a Wiring diagram E-mail us at sales@mhfgc.com.au
Music by www.bensound.com
Timestamps
0:00 Introduction
0:13 What you will need
0:32 Colour Wiring Diagram (colour is best)
0:37 The motor's Thermistor wires.
0:50 How push buttons on the pendant control the solenoid coils on CETOP 3 solenoid valve,
2:03 to 3:22 Lets Wire Up, Descriptions and Stills for more clarity.
3:22 to 7:22 "Hardy the Electrician" wires the Double-acting Hydraulic power pack up.
7:22 to 8:12 Rod "The Hydraulics Tech" tests the system after filling with oil and connecting up a double-acting cylinder.
#HowToWireUpa12VoltDCHydraulicPumpPowerPack#ENGMATTEC#HYDRAULIC.ONLINE

Пікірлер: 98

  • @sweezyperformance5089
    @sweezyperformance50896 ай бұрын

    This video was a BIG help.

  • @Hydraulic.Online

    @Hydraulic.Online

    6 ай бұрын

    Thankyou Sweezy

  • @lawrencelobe4793
    @lawrencelobe47933 жыл бұрын

    Thank you, I am new to hydraulic Systems, watched it a couple of months again but I didnot seem to understand what you where doing, but after watching it today I am very confident I can comfortably wire this systems. Thanks you so much. I just hope it works with what I want to do , as I am trying to build a CEB hydraulic machine. Any feedback on my project will be helpful, if not its still okay. Thank you again

  • @Hydraulic.Online

    @Hydraulic.Online

    3 жыл бұрын

    CEB Hydraulic Machine ? If you mean "Compressed Earth Block" it sounds like an interesting project. How can we be of assistance?

  • @arnoldschmidt2753
    @arnoldschmidt2753Ай бұрын

    Thanks for showing what's involved.

  • @Hydraulic.Online

    @Hydraulic.Online

    Ай бұрын

    Glad it Helped you.

  • @StormTrouper3
    @StormTrouper34 жыл бұрын

    I wish you had done this last year, Thanks

  • @Hydraulic.Online

    @Hydraulic.Online

    4 жыл бұрын

    Thanks StormTrouper3 Yes so do we. What power unit drama did you have last year?

  • @charlesalexanderthackray1021
    @charlesalexanderthackray1021 Жыл бұрын

    The solenoid plugs look to have led’s on them, (light emitting diode) if so they can only be wired one way?? Anode to positive cathode to negative, depending on the current feeding the plug if wired wrong the coil won’t energise or blow the led 2.50 amp max draw on most coils

  • @Hydraulic.Online

    @Hydraulic.Online

    Жыл бұрын

    Very Interesting comment and observation Charles thanks for the heads up, I will take a closer look at the connectors and let you know what we find.

  • @deankay4434
    @deankay44343 жыл бұрын

    The thermal protection inside is a positive temperature coefficient thermistor. They frequently use a thermal paste to help transfer heat into it. The hotter is gets, the higher resistance in the circuit goes. It works like a slow temp sensitive switch. They can also be designed to open and shut off. Even though this is a demonstration, please show the use of dielectric grease on wire terminals exposed to pressure washers, moisture from snow, rain or humidity. It’s just best practices. ASE Master Tech since 1978 - Retired.

  • @Hydraulic.Online

    @Hydraulic.Online

    3 жыл бұрын

    Thanks for the comments and advice Dean, yes you are correct the use of Dielectric Grease is a great idea to assist in the protection of electrical connections from moisture and dirt. Especially in the installation of these 12 Volt DC hydraulic power packs in mobile plant and road going vehicles.

  • @gordonberry5890
    @gordonberry58902 жыл бұрын

    I am looking to put electric / hydraulic cab lift as the factory supplied hand pump is too hard to pump up and down(Iveco stralis ) is this some thing you can supply

  • @Hydraulic.Online

    @Hydraulic.Online

    Жыл бұрын

    Hi Gordon sorry we missed your comment, did you end up getting a power pack installed on your Iveco and If yes we are curious to know how did it all go?

  • @jimmoravec1326
    @jimmoravec13267 ай бұрын

    Excellent video A+ 👍

  • @Hydraulic.Online

    @Hydraulic.Online

    7 ай бұрын

    Thank you! Cheers!

  • @Randy-ex5fb

    @Randy-ex5fb

    6 ай бұрын

    Will a single pole silanoide work

  • @abubakarwanngah6769
    @abubakarwanngah67694 ай бұрын

    Best u project i like,see u projet nex time

  • @Hydraulic.Online

    @Hydraulic.Online

    2 ай бұрын

    Thank You.

  • @missionron
    @missionron Жыл бұрын

    Hi, I have a double acting power kit and a cylinder that has a fitting on both ends..presumably A double acting cylinder..on a stacker lift...the motor was replaced...the old one had A power up a d gravity down lever....the new motors pump does not. Its just got 2 coils and a remote for up and down. When I hooked up new kit, I blew the seal on the cylinder bottom..and it pushed up the dust dirt sweep gasket at top of cyl. So I thought it can't take the down pressure...so what I want to do is have the down coil open so oil can just drain through without activation the motor. WHEW!! I hope I got my thought across and someoe can advise me? Thank you in advance! Ron.

  • @Hydraulic.Online

    @Hydraulic.Online

    Жыл бұрын

    Check inside the remote you want power going to the down coil (for the oil) but you do not want power also going to the motor start coil. You will require power to motor start the solenoid coil for Up but Not on down. I am not quite sure how you can do that perhaps with a "Diode" as diodes let current flow one way but not the other? Talk to someone who knows about electricity and diodes.

  • @MiguelHernandez-li9nx
    @MiguelHernandez-li9nx4 жыл бұрын

    Hello I got one same pump I bought like a month ago now is not working I been using it in a tree service dump truck sometimes work up but really slow and when i press button down goes really fast. Do you think is something wrong with pump ??

  • @Hydraulic.Online

    @Hydraulic.Online

    4 жыл бұрын

    Miguel there may be a few reasons for this, how full is your tipper is, how much oil in your tank, the correct type of oil for the temperature, not enough motor power, pressure relief on pump set too low. If it is coming down too fast you may need a reverse check flow control valve, with this valve you can control flow on the down but free flow on the way up. You also need to check that the tank has a cap that can breathe (let air in and out of the tank and that is is not blocked with dust and dirt) You need to be very careful doing all these checks as it can be very dangerous working with high oil pressures and heavy loads.

  • @Jonathan-ko9nf
    @Jonathan-ko9nf Жыл бұрын

    Can you give me a diagram 24v hydraulic pump how to connect the switch from the motor going to thermal switch to solenoid.

  • @Hydraulic.Online

    @Hydraulic.Online

    Жыл бұрын

    12 or 24 volts the diagram is the same, if you rewatch the video at 0:30 to 0:35 seconds in from the start the wiring diagram is shown there if you pause and take a screenshot you will have all that you need.

  • @r8rn8tion
    @r8rn8tion10 ай бұрын

    What if I have a motor thT only has a positive post? Would I just use the motor case for ground?

  • @Hydraulic.Online

    @Hydraulic.Online

    10 ай бұрын

    Yes some older motors use the case as a ground / Earth make sure it is a nice firm connection

  • @imrankhan7508
    @imrankhan75083 жыл бұрын

    Very good

  • @Hydraulic.Online

    @Hydraulic.Online

    3 жыл бұрын

    Thanks Imran, did it help you with an installation?

  • @tomtian895
    @tomtian8953 жыл бұрын

    What is the flow from the unit? Seems like it’s pretty slow in turns of operating that actuator!

  • @Hydraulic.Online

    @Hydraulic.Online

    3 жыл бұрын

    Hi Tom thanks for watching and for your comments, Yes 12 and 24 Volt DC Hydraulic Power Packs are commonly available with low flows from 3 to 9 litres per minute. The pump in our video was rated at 5 litres per minute. It will, however, supply pressure of up to 200 bar or 3000 psi. Please also be aware that unlike AC motors, DC motors will slow down as pressure and load increase. These small power units are a cost-effective way of creating high loads but at relatively low and safe speeds (flows). One of the advantages of hydraulics and why they are used extensively in the industry is that massive forces can be generated with very fine control. The 3000 psi of pressure applied onto the red cylinder in the video will produce a pushing force of 14,700 lbs (6.7 metric tons) If you want more speed at the same pressure you will need a lot more power, as a rough rule you need 400 watts of power for every 1 litre per minute of flow at 200 bar (3,000psi) For example, a flow of 60 lt/min at 200 bar pressure will require 24 KW (32 HP) of "Electric Motor Power" If you are using an Internal combustion engine" as the power supply you should add another 20% more power taking the requirements to 28.8 kW or 38 HP. Cheers Tom

  • @akhileshpal5968
    @akhileshpal59683 жыл бұрын

    sir aap ne jo bata yaa ha same motor mer pass ha but ek problem ha ke battey se jo motor me wire laga haa wo bhot heat kar ra haa or mene 6SQ mm or 16SQ mm wire use kiya ha to bhi heat hoo ra ha what to do

  • @Hydraulic.Online

    @Hydraulic.Online

    3 жыл бұрын

    Akhilesh Not quite sure what you are asking but if it is about cable cross section to supply the motor the bigger the better, these units draw up to 150 amps, so think cables the size you would use on the starter motor of a large car or small truck. We use welding cable for long lengths as it is readily available and not as expensive as Automotive parts.

  • @michaelhall8613
    @michaelhall86133 жыл бұрын

    Would it be possible to run this from a plugged-in 12VDC power supply instead of a battery? If so, what size/specs would be appropriate?

  • @Hydraulic.Online

    @Hydraulic.Online

    3 жыл бұрын

    Hi Michael Hmm good question, this would probably be possible, however you would need a very large transformer and cables capable of supplying up to 200 Amps (eg like something from a large welder) It would be best to consult with an industrial electrician or an electrical engineer.

  • @michaelhall8613

    @michaelhall8613

    3 жыл бұрын

    @@Hydraulic.Online Thanks very much.

  • @MichaelJones-yk3fe
    @MichaelJones-yk3fe Жыл бұрын

    Can a double acting 12v pump be mounted vertical

  • @Hydraulic.Online

    @Hydraulic.Online

    Жыл бұрын

    Yes, it can be mounted vertically with the tank at the bottom but it will have to be ordered specially so that the suction system is extended to the bottom of the tank. Alternatively you could pull the tank off and modify the suction pipe (by adding a length of hose) so that the pump sucks from the bottom of the tank.

  • @gordonmuir9827
    @gordonmuir98274 жыл бұрын

    Hi I have a 24v hyd pump, should this work with a 12v battery or will I need to get a 24v battery?

  • @Hydraulic.Online

    @Hydraulic.Online

    4 жыл бұрын

    Hellow Gordon Thanks for your question and for watching our video, We Do Not recommend you try this, as Feeding a 24 Volt DC motor with only 12 Volts DC, barely half of it's rated voltage, may not be enough to even turn the motor, depending on the load which will be a lot in a hydraulic pump application. Also the back EMF will also cause additional resistance, that the reduced voltage may not able to overcome, causing the motor to stall out. (the majority of the answer above is courtesy of Quora.com) 12 and 24 Volt DC hydraulic pump motors will draw large currents at elevated pressures, 120 amps are very common so make sure large cross section electrical cables similar to those used on automotive batteries and starter motors are required. If running long cable lengths over 3 meters (10 feet) we highly recommend you use 200 amp welding cable and terminals. We find welding cable and terminals to be far more cost effective and flexible than automotive cable of a similar amp rating. The best way to generate 24 volts DC is with two 12V DC batteries of the same type, size and charge condition connected in Series. (Series means that the positive of the first battery is connected to the positive terminal of the motor's start solenoid, (please watch our video again for start solenoid connections) the negative of the first battery is then connected to positive of the second battery, and the negative of the 2nd battery is then connected to the earth (frame) or negative terminal of the motor) Hope this answer has helped.

  • @deankay4434

    @deankay4434

    3 жыл бұрын

    @Gordan Muir >This is a good question Gordon. If the systems label or DMM indicates your system is designed to run on 24Vdc, then you would have to replace it with the same. He gave you the correct answer but running on 1/2th the voltage will run slow, heat up fast and cause damage. You can & should check you batteries and connections is job one. You can run 2 batteries in series like in a flashlight as two will produce 24Vdc to operate you system. On a truck, you can have a lift gate, snow plow or outriggers to provide a stable wider stance to the vehicles stance. If low current or high current/amperage, go to a home improvement store and purchase dielectric grease and use on terminals to prevent oxygen and gasses from accelerating corrosion on the copper wire and metal parts. Best of luck! ASE Master Tech since 1978 - Retired.

  • @smallgaragehustle
    @smallgaragehustle2 жыл бұрын

    This unit looks very similar to what is internal to a hydraulic lift gate on the back of a truck

  • @Hydraulic.Online

    @Hydraulic.Online

    2 жыл бұрын

    Yes you are correct, only difference most lift gates are single solenoid, meaning that the motor runs on the lift but only energises cartrige valve coils for the drop. (Noise from motor and pump on lift, quiet on drop)

  • @rentafiestaseltravieso9864
    @rentafiestaseltravieso98642 жыл бұрын

    Como van las mangueras hidraulicas. Istaladas?

  • @Hydraulic.Online

    @Hydraulic.Online

    10 ай бұрын

    Conectado al lado de la bomba , connected to the side of the pump

  • @andrewm5190
    @andrewm5190 Жыл бұрын

    Have one that just clicks and does nothing. Replaced that Solenoid on top and still nothing. Could it be my motor?

  • @acecoors

    @acecoors

    Жыл бұрын

    It takes a really good ground to run these. I’d bet that’s your issue. What’s it mounted on? A lot of times the mounting bolts are not enough of a ground, especially if it sitting in fluid and whatnot..

  • @Hydraulic.Online

    @Hydraulic.Online

    Жыл бұрын

    Yes Andrew maybe, try checking the Carbon Brushes there should be 4 of them and they are spring loaded to push them onto the rotating commutator. If they are worn down too far they dont make good contact and can arc out and get damaged or burnt . Also check for water damage and or dust ingress.

  • @JeffersonHidraulicaR
    @JeffersonHidraulicaR2 жыл бұрын

    👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻 thanks you 👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻

  • @Hydraulic.Online

    @Hydraulic.Online

    Жыл бұрын

    No problem 😊

  • @AkhtarAli-wm5qk
    @AkhtarAli-wm5qk4 ай бұрын

    It's for how ten loding explain please send me reply

  • @Hydraulic.Online

    @Hydraulic.Online

    2 ай бұрын

    @Hydraulic.Online • 0 seconds ago Sorry I dont understand your question?

  • @eIDyablo666
    @eIDyablo6662 жыл бұрын

    now how do u start the motor with regular socket power? with a 12vdc power supply?

  • @Hydraulic.Online

    @Hydraulic.Online

    2 жыл бұрын

    Unless you have a very large transformer that can generate very high amps (between 120 to 200 amps like a size of a welding transformer) you will not be able to use socket power. Best to talk to an electrician about this requirement. One or better yet two Large 12 V DC lead acid batteries conected in parallelled with a quality 10 to 20 amp intelligent charger permanently connected to the batteries and with the charger constantly connected to a regular power socket is best for a home/garage installation. The intelligent charger will constantly top up the batteries and keep them ready for use. Please be aware! Keep this installation well ventilated as flamable gasses can be generated while the batteries are being charged.

  • @eIDyablo666

    @eIDyablo666

    2 жыл бұрын

    @@Hydraulic.Online i'm screwed then lol, i tought i could make it work from a socket with out so many complications! so best thing to do is to sell that pump and get a 120ac hydraulic pump, it would be cheaper than getting a power supply with that ampperage capacity! thanks,mates!! sheers from ca all the ocean to australia!!

  • @eIDyablo666

    @eIDyablo666

    2 жыл бұрын

    what about jumping car's sensors with resistors to bypass computer and pass smog check? u know, the usa is the only country in the world where cars are used so we need to check emissions from car so we dont pollute our world....

  • @gei4978

    @gei4978

    Жыл бұрын

    @@Hydraulic.Online hello, is it possible to use a normal car battery instead of the ''2 Large 12 V DC lead acid batteries conected in parallelled''? with the 20amp good quality intelligent charger? thank you very much

  • @josemanuelcortezmayorga7411

    @josemanuelcortezmayorga7411

    Жыл бұрын

    @@gei4978 What smart charger are you using?

  • @arangariawan4475
    @arangariawan44753 жыл бұрын

    What's boom you use..):

  • @Hydraulic.Online

    @Hydraulic.Online

    3 жыл бұрын

    Did you mean how we support our camera? Sorry I'm not sure what you mean, please try to ask the question in another way.

  • @user-gu4oc5jy4o
    @user-gu4oc5jy4o3 жыл бұрын

    What is the rotation speed of the motor

  • @Hydraulic.Online

    @Hydraulic.Online

    3 жыл бұрын

    The RPM of the DC powerpacks vary between 2000-4000rpm. This is dependent on load; under low load the rpm will be higher, under high load it will slow down. AC powerpacks on the other hand run at around 2800rpm fairly consistently.

  • @user-gu4oc5jy4o

    @user-gu4oc5jy4o

    3 жыл бұрын

    thank you very much

  • @johnarkorful3413
    @johnarkorful34132 жыл бұрын

    Please what the full meaning of JIC

  • @Hydraulic.Online

    @Hydraulic.Online

    2 жыл бұрын

    Hi John, JIC = Joint Industry Council. The council Does not exist anymore but from my recollection, it was set up during World War 2 to co-ordinate and standardise hydraulic treads across the US military forces, Army, Navy and to some degree Air force.

  • @Hydraulic.Online
    @Hydraulic.Online3 жыл бұрын

    If you are an Aussie looking for a Hydraulic Power Pack www.hydraulic.online/Hydraulic-Power-Pack-12-24V-DC-5-Lt-min-2800-PSI-P&T-Single-Acting-Double-Acting-p203353233 If you're in the US and are looking for a new or replacement power pack try this eBay seller. ebay.us/KQuNi9

  • @jiahanyi3573

    @jiahanyi3573

    2 жыл бұрын

    GOOD!!

  • @allanwheale5392
    @allanwheale53926 ай бұрын

    Great video except for the assinine music that comes on at about twice the volume of your narrative....dump the music and i give it a 10 out of 10, anyway that said, thanks for the help.

  • @Hydraulic.Online

    @Hydraulic.Online

    6 ай бұрын

    Noted! FYI most of our new long form videos are now without music as you just can't please everyone about your choice of music. Now if only I could keep my staff and neighbouring mechanical workshop and Stone Masons quiet all would be great in the world of KZread video creation. 😝

  • @andresgo8353
    @andresgo83534 жыл бұрын

    Can it lift 2.5 cbm of gravel?

  • @Hydraulic.Online

    @Hydraulic.Online

    4 жыл бұрын

    2.5 CBM of gravel is about 4 .2 tons so yes with a correctly sized hydraulic cylinder and the correct design for lifting or tilting. There are many variables, you may need a larger oil tank if you want to lift (or tilt ) through long distances. I am curious what did you have in mind to do with this type of DC power pack?

  • @rlalremmawiamawimawia9083
    @rlalremmawiamawimawia90834 жыл бұрын

    How can i bye.

  • @Hydraulic.Online

    @Hydraulic.Online

    4 жыл бұрын

    Hello RLM Try this link www.hydraulic.online/store/Hydraulic-Power-Pack-12-24V-DC-5-Lt-min-2500-PSI-P&T-Single-Acting-Double-Acting-p53195505

  • @Amitkumar-jw3lk

    @Amitkumar-jw3lk

    3 жыл бұрын

    Amit

  • @Amitkumar-jw3lk

    @Amitkumar-jw3lk

    3 жыл бұрын

    Hamen yah pump kharidna Hai Iske kya price hai yah mera mobile number hai is per back call kar liya.7417837776

  • @extremetasks

    @extremetasks

    Жыл бұрын

    Go to shop and exchange"money" for it .

  • @istkharmalik4214
    @istkharmalik42142 жыл бұрын

    Sir ye kitne ka hai

  • @Hydraulic.Online

    @Hydraulic.Online

    10 ай бұрын

    www.hydraulic.online/Hydraulic-Power-Pack-Compact-12-24V-DC-5-Lt-min-2500-PSI-P&T-Single-Acting-Double-Acting-p154331257

  • @nayankevate8420
    @nayankevate84203 жыл бұрын

    India me milega

  • @Hydraulic.Online

    @Hydraulic.Online

    3 жыл бұрын

    Hello Dipk thanks for watching our Video, Please do a search on google India for "12 V DC Hydraulic power pack india" plenty of units for sale from 12000 Rs and up. Cheers from the team at Hydraulic.online.

  • @anilkalebag2175
    @anilkalebag21754 жыл бұрын

    Price

  • @Hydraulic.Online

    @Hydraulic.Online

    4 жыл бұрын

    Prices Start from $Au 600.00 Please check the description for links to other models with different voltages, motor power and flow rates.

  • @ciprianokritzinger3636
    @ciprianokritzinger3636 Жыл бұрын

    Why music has to be added to videos.

  • @Hydraulic.Online

    @Hydraulic.Online

    Жыл бұрын

    We dont add music to our new videos anymore, thanks for the feedback. we just leave in the natural roar of industrial machinery 😅

  • @rumellaskar2206
    @rumellaskar22063 жыл бұрын

    Hii

  • @Hydraulic.Online

    @Hydraulic.Online

    3 жыл бұрын

    Hi Rumel , do you have a question or comment?

  • @mihaiboscenco8387
    @mihaiboscenco83872 жыл бұрын

    Speciment

  • @Hydraulic.Online

    @Hydraulic.Online

    10 ай бұрын

    www.hydraulic.online/Hydraulic-Power-Pack-Compact-12-24V-DC-5-Lt-min-2500-PSI-P&T-Single-Acting-Double-Acting-p154331257

  • @AkhtarAli-wm5qk
    @AkhtarAli-wm5qk4 ай бұрын

    Only hydrologic pump is working in this ?

  • @Hydraulic.Online

    @Hydraulic.Online

    2 ай бұрын

    Sorry I dont understand your question?

  • @bappondey4851
    @bappondey48514 жыл бұрын

    Price kitna he

  • @Hydraulic.Online

    @Hydraulic.Online

    4 жыл бұрын

    Please check the description for base price and links to other models with different voltages, flows and control options.

  • @midulroy4317

    @midulroy4317

    3 жыл бұрын

    price???

  • @beckyschwantes5287
    @beckyschwantes52873 жыл бұрын

    Who needs a thermistor? Most people bypass it...... 🤔

  • @Hydraulic.Online

    @Hydraulic.Online

    3 жыл бұрын

    Hi Becky, is that a question of a statement?

  • @NonTypicalRacing
    @NonTypicalRacing6 ай бұрын

    Terrible music and volume control editing. Had to turn it off, couldn't even watch it. You have to ask yourself, why did I add an alarming level of music to this vid when it didn't need any. Oh well.

  • @Hydraulic.Online

    @Hydraulic.Online

    5 ай бұрын

    Yeah you are right, we will need to do a new updated version without music? Still it has consistantly been our most watched video for over two years now, you could of turned the sound off and turned on the subtitles.