After 64,000 miles my intercooler pump finally failed. I have a replacement Ford racing performance part and I plan on putting it on tomorrow. Thank you very much for taking the time and providing such good information on how to change the component!!

I legit haven’t seen anyone else go this in depth in explaining!! You do an AWESOME AMAZING job bro!! Keep it up!!!🥴😃🥴😃

@dannyjohnsonsgarage

4 жыл бұрын

MartinAv_ Official Thanks, I really appreciate that. If this is the first video you’ve seen, feel free to subscribe. I have 700+ videos like this and growing. Thanks again Martin

@martinzeosex

4 жыл бұрын

Danny Johnson oh brotha im all over your vids!!! Im subscribed asf lol🤙🏼🤙🏼😭

@dannyjohnsonsgarage

4 жыл бұрын

MartinAv_ Official Thank you. 👊🏼

@stephenalexander2427

4 жыл бұрын

Where did you get your pump ?

@stephenalexander2427

4 жыл бұрын

What damage does it do to the motor ?

Thanks for this video brother, you just helped me diagnose my 03 cobra problem.

Used your video to help swap the intercooler pump on my car today. Thanks for the video.

@dannyjohnsonsgarage

4 жыл бұрын

You got it. I’m glad you enjoyed it!

GREAT VIDEO MAN! IT HELPED OUT ALOT CHANGING MINE 2DAY!

Nice video man. Would never attempt this before seeing this. Seems pretty straight forward now.

Good detailed video. Bought a torch red 04 and had to install a IC pump, this helped immensely!

@dannyjohnsonsgarage

5 жыл бұрын

I’m glad you found the video 😎

Thank you for the video it helped out alot.. I also have an 04 screaming yellow cobra all stock though...1 out of 299 which make us 2 of 298 pretty rare in my opinion

@dannyjohnsonsgarage

2 жыл бұрын

That’s awesome. Yes, very rare. I’ve been keeping track of all the ones I know. Many have sadly been parted out and wrecked.

Thanks so much with the video. I know the cobalt ss has the same pump and i couldnt find a detailed video on it. I know its easy but i always find myself having a difficult time so just wanted to prepare. My pcm is tuned where if i turn the key it turns the pump on. And all it does is knock amd not whirl then dies lol. I believe we just have a different bracket but it all seems do able. Ima use clamps to reduce the amount of coolant from hitting my face. Again thanks and awesome work.

@dannyjohnsonsgarage

4 жыл бұрын

FaZe CrAzY626 I’m glad you found the video and it helped you out. Thanks for watching!

Awesome video! You're really good. Simple and straightforward.

@dannyjohnsonsgarage

9 жыл бұрын

Thank you. I like to help other people and enjoy working on my car at the same time :)

Nice video! I really enjoyed it! I also have a Screaming Yellow coupe 38k miles. I was wondering if your diff has started leaking, Or if you could make a video on how to fix the leaking diff or how to drop the IRS. Thanks in advance.

I think the reason the new pump came with a rubber mount was to protect the electric motor from jarring motions and vibrations. Looks like the pump mount that you left in is solid metal bolted to the frame which is going to put way more vibration into that motor. If it has brushes, thats going to wear the pump down faster I believe.

@dannyjohnsonsgarage

5 жыл бұрын

Cody Gammon You are right. They sell this pump but it’s actually for the F150 lightning, which is why it has the bracket. You can add some sort of insulation, but it would have to be custom made.

Just sent the 5 dollars thanks so much ... keep the videos coming !

@dannyjohnsonsgarage

4 жыл бұрын

Thank you 🙏🏼

I just did this to my car yesterday. wish I had seen this before.....would've made things allot easier for me.

@dannyjohnsonsgarage

8 жыл бұрын

Dang sorry the timing didnt work out for you

@04svtcobra1

8 жыл бұрын

+Scrun Johnson great video still. amazing car by the way.

@dannyjohnsonsgarage

8 жыл бұрын

Thanks

Hey man great video. I'm looking to install intercooler kit. And can't find any videos.

GREAT VIDEO MAN.. AFTER I SAW UR VID I WENT AND CHECK MY 03 COBRA. I CHECKED THE FUSE AND TOOK THE RELAY OUT AND TESTED IT WITH THE WIRE JUST LIKE U DID.? MINE STILL HAS THE STOCK ONE AND NOTHING HAPPENED.. NO BUBBLE OR HEARD ANYTHING.. COULD IT BE MY ELECTRIC PUMP LIKE THE ONE YOU REPLACED.? THANK YOU!!

Fantastic video!! Thanks

Awesome video man thanks this helps out alot. Mine went out last night at the track.

@dannyjohnsonsgarage

8 жыл бұрын

No prob. Thanks for watching. Make sure you subscribe!

@whippledcobra8506

8 жыл бұрын

+Scrun Johnson will do.

Nice video, Just bought my '04 and am thinking to just go ahead and do this for peace of mind. Btw, have you seen the MAF GT500 heat exchanger conversion for the Terminators?

@dannyjohnsonsgarage

4 жыл бұрын

turbotommyguns I have heard of people using one. Just check the price agains an aftermarket one as well. 👍🏼

Good video. Well done.

@dannyjohnsonsgarage

7 жыл бұрын

03 Cobra thank you, and thanks for watching

I'm suspecting that my pump is going out. It makes a weird oscillating humming sound when it's running and doesn't appear to be circulating the coolant as strong as the pump on your video. My pump seems weak.

Looks like you used a gt500 pump , can you do this and does it bolt right up using factory bracket

@dannyjohnsonsgarage

2 жыл бұрын

The pump was said to be from a lightning but I’ve heard it’s also the gt500 bracket you see that we cut away. If that’s the case they both work and plug in if you use the factory bracket as shown

@Scrun Johnson have you by any chance change the seals and cap on that moroso intercooler?

@dannyjohnsonsgarage

8 жыл бұрын

Sorry, I have not

great video I have the twin to your car 8,000 mi. with kb air pump 600rwhp fun cars.

@dannyjohnsonsgarage

9 жыл бұрын

That's cool! They are definantly fun cars

Good video, again =)) Couple questions...again: what MAF sensor do you have?? Looks stock?? Is it BA2600, or bigger?? And how many PSI boost you taking out, 18?? And one more: where is your RPM/ rev limit: 5500 or 6000?? Thanks, Danny, youtheman =)

@dannyjohnsonsgarage

7 жыл бұрын

Eero Laukkanen 17 psi, stock MAF with MAFIA extension

@Eeropolvasti

7 жыл бұрын

Could I add that "MAFIA" extension into mine, I have stock MAF with 6 wires, meaning there is IAT sensor with MAF sensor?? Do I have to program ECU after adding MAFIA?? Thanks

@dannyjohnsonsgarage

7 жыл бұрын

Eero Laukkanen I believe so. Here is a link with the specifications. www.americanmuscle.com/diablosport-mafia-9604.html

What happens if it's a blown fuse? Just replace the fuse or will it be something more than that?

@dannyjohnsonsgarage

7 жыл бұрын

OPG Koyote a blown fuse would indicate something wrong for sure. I'd try replacing the fuse but also look for a short in the wiring somewhere

Scrun, could you tell me if the pump is supposed to be on as soon as the car is turn on, or does the car need to be warmed up for it to kick in??

@racequad9

7 жыл бұрын

never mind, i heard the answer in your video lol thanks

changed out the stock supercharger coolant tank...the temp gauge inside the car is pegged to far right...does the tank have to be grounded for the gauge to read correctly...

@dannyjohnsonsgarage

7 жыл бұрын

Lavaughn Jackson that Temp gauge doesn't have anything to do with the intercooler pump. You may have an engine over-heating issue with the car itself

What condition lead you to believe the IC pump had failed? I have a 2.3 Whipple that after driving for a period of time starts sounding like a bag of rocks were dropped in the engine. I've ran the engine without the SC belt connected while hot and don't get this same noise so trying to determine if it is the SC itself or not. I'm going to do this test for the IC pump but I've also been dealing with horrible belt squealing on the SC drive. Actually chucked the Aux Idler couple months back and ever since have not been able to get this setup figured out and belts squealing is a constant problem.

@dannyjohnsonsgarage

10 ай бұрын

On mine i had coolant come out of the expansion tank, indicating it was boiling so i knew the pump was bad. They will still work on and off so its hard to know they are bad unless you see high charge temps (my aeroforce gauge reads charge temp). Is change the oil in the supercharger, but it might be bad bearings or rotors contacting in the blower. I’ll post some videos below

@dannyjohnsonsgarage

10 ай бұрын

Blower removal if needed kzread.info/dash/bejne/fm2qupiDldPWdM4.htmlsi=PSidRcTF6yPXLl7X

@dannyjohnsonsgarage

10 ай бұрын

Supercharger oil (slightly different on the whipple but similar process kzread.info/dash/bejne/fql81btvZbuxpLg.htmlsi=Pm99Q33FDwRpGgrB

Hey, how expensive is the maintenance on a termi? I've been looking in to getting one for a while now and I just wanted to ask someone who has one.

@dannyjohnsonsgarage

9 жыл бұрын

They really aren't that more expensive to maintain than a regular mustang..except for a few parts that you may have to replace that the other mustangs dont have, or parts that wear out faster if you're not on top of them. I.e. you'll burn through spark plugs faster on a heavily modded cobra, but you can keep buying the inexpensive tr-6 NGK plugs that do just fine. You have an extra drive belt since the supercharger runs on its own belt system, alternators go out faster if you change the lower pulley and don't change the alternator pulley to be bigger (spins the alternator too fast- not the alternator's fault), the IRS wheel bearings must be torqued often or they will get loose and wear out prematurely. I just replaced the intercooler pump (of course) and that's a part the cobra has but other mustangs won't worry about. It all comes down to what you want. If you're going to mod a non-supercharged car, you'll have the same problems, even more actually, as the cobra has been very well designed

Good thing im getting my miata back to run so i can work on the mustang. You dont have a volt meter on your car so you can see if your alternator power is good?

@dannyjohnsonsgarage

5 жыл бұрын

SVT Vasquez I do now- the aeroforce interceptor scan gauge has it

@SVTVasquez

5 жыл бұрын

@@dannyjohnsonsgarage I was already thinking of getting one so i can rule out alternator issues in the future. Along with an afr gauge.

@dannyjohnsonsgarage

5 жыл бұрын

SVT Vasquez If you want a cheap way to read volts, check this out www.amazon.com/gp/product/B0773BYS6P/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=2004047-20&creative=9325&linkCode=as2&creativeASIN=B0773BYS6P&linkId=b37a3d7396c01f8c8191fde71bb333a9

I replaced my pump today and when I jumped the two pins to test the pump, the pump comes on but not getting any coolant circulating. What would prevent this?

@dannyjohnsonsgarage

3 жыл бұрын

It had an air pocket and needs to be burped. If you blow air into the line that leaves the intercooler reservoir tank it usually fixes it

When installing the intercooler tank, do you simply fill it up to the top? I am planning on installing the same one you have and just wanted to confirm I fill it up to the level in your video, is it ok to mix a different brand of coolant if the stock tank didnt hold as much?

@dannyjohnsonsgarage

4 жыл бұрын

Yes, just full it up and then let it run to make sure it’s circulating. I would keep the same color and brand of coolant. The green is more silicone based and should not mix with other colors. If it says all makes all colors it may be ok (some prestone say that)

@jbsvt8047

4 жыл бұрын

@@dannyjohnsonsgarage Danny, your videos are incredibly well done and informative, much appreciated!! Am I to put the same coolant in the radiator expansion tank that is used in the intercooler tank? or are these 2 different fluids?

@dannyjohnsonsgarage

4 жыл бұрын

JB SVT Yes, they are both the same fluid (if they are the same color), I know I’ve seen some cobras with the motorcraft gold coolant, so just add what’s currently in there to match (or drain the entire system to switch). My car has green in both the radiator and the supercharger system. Same coolant in both

What if you jump the pump and can hear it running, but no coolant is flowing? (System is filled up)

@dannyjohnsonsgarage

5 жыл бұрын

Jonah Shirley There is likely an air pocket in the system. Blow air down the bottom hose that leaves the tank. Or put a plunger over the top and pump like unclogging a toilet

What did you pay for the pump? Found the part number you provide in the description on ebay, and the prices range from $92 to $132 for a bosch pump...

@dannyjohnsonsgarage

7 жыл бұрын

racequad9 yes, it is a Bosch pump. I paid $139 on American muscle

@racequad9

7 жыл бұрын

Thanks for the video. I jumped my pump and it came on the first 3 times i made contact, and just as i was about to close the hood and call it quits, i decided to jump it one more time just for the hell of it and nothing.... i was like wtf?!? Got another wire and still nothing. What are the chances it gave up while i was checking it lol I'm going to do a complete intercooler and radiator flush next weekend and will change it then. Thanks again for the video. You have a lot of informative cobra videos. Sub'd

Is this the same as the stock? Is the stock the same as the “Ford performance” one on AM?

@dannyjohnsonsgarage

3 жыл бұрын

Yes, the one in this video was from AM. It’s technically from the svt lightning which is why the bracket is so different, but the pump is the same

Where did you get the reservoir at and how much coolant does it hold. Thanks

@dannyjohnsonsgarage

4 жыл бұрын

Vinh Nguyen www.amazon.com/gp/product/B002LCD0XE/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=2004047-20&creative=9325&linkCode=as2&creativeASIN=B002LCD0XE&linkId=391913ae25105ca426bb0d565780d472

@300zVinh

4 жыл бұрын

Danny Johnson’s Garage thank you

Question Danny, would this pump not working make the car run hot??

@dannyjohnsonsgarage

5 жыл бұрын

No, since this is a separate cooling system than the engine- but the engine is hot enough to make the supercharger coolant boil and steam from the cap if the intercooler coolant is stopped from the electric pump failure. The car’s engine itself should continue to be within temp

@dannyjohnsonsgarage

5 жыл бұрын

Maverick Robinson Here is a video on the intercooler system kzread.info/dash/bejne/eJmNrsagZcjJqNo.html

great video

@dannyjohnsonsgarage

7 жыл бұрын

Flammin1000 thank you

@Flammin1000

7 жыл бұрын

Scrun Johnson no problem now I can install my intercooler pump for my tork tech kit

@dannyjohnsonsgarage

7 жыл бұрын

Flammin1000 I assume you've seen my brother's Bullitt on this channel? Tork tech with ported eaton

@Flammin1000

7 жыл бұрын

Scrun Johnson believe it or not I actually haven't, I'm about to look it up right now ha

@alexpacheco2665

6 жыл бұрын

Danny Johnson what kind off coolant do u put on your car ?

Hey question, my intercooler keeps getting air bound . I jumped the relay and I hear the pump but no movement. I can get it going but everytime the car sits for a bit it happens again. Any thoughts?

@dannyjohnsonsgarage

3 жыл бұрын

I would check to see if the feed hose going to the pump slumps below the pump. It’s gravity fed so a dip can cause it to not flow. Otherwise the pump may just be getting weak and though working, not working hard enough.

@OH3REDFIRESVT

3 жыл бұрын

@@dannyjohnsonsgarage thanks, I appreciate it. As always great job with the videos

@dannyjohnsonsgarage

3 жыл бұрын

@@OH3REDFIRESVT Thanks 🙏🏼 Im Glad people enjoy them

do you have to burp the intercooler. tank? if so, how do we do it?

@dannyjohnsonsgarage

7 жыл бұрын

centralunionhighskoo yes. In the end I'm showing the pump running with its cap off and the front of the car in the air. If you're not getting circulation, blow air down into the hose at the bottom of the expansion tank to force air bubbles out

@chrisj2308

4 ай бұрын

@@dannyjohnsonsgaragecan you also do as per your other video , turn the heat on full blast ? or the only way to burp it is by using the little trick you showed in this video via turning the pump on without the car on while it being on stands in the front

What type of value covers are those, where can I buy them at...give me info thanks

@dannyjohnsonsgarage

8 жыл бұрын

+William Gladden They are now out of stock. You will probably have to powder coat yours. This was the item performanceparts.ford.com/parts/printpart.asp?pn=M-6582-A54

@budsworld71

8 жыл бұрын

Thanks for the info bro

Does the engine have to be hot to check and test the pump?

@dannyjohnsonsgarage

3 жыл бұрын

No, not to check it by jumping it as shown, but it will not work on its own without the car being at a higher temp and turned on/ running

@manuelaguillon7564

3 жыл бұрын

@@dannyjohnsonsgarage the first time I jumped it while it was off it worked, then a few minutes later I tried it again and it never worked afterwards, I find that odd tho, any other suggestions before I buy a new one? the fuse it just fine as well

Danny I ran the car for like a mile with coolant leaking now I refilled with water & it wasn't moving at all with the car, I did the jump test but I could hear the pump turn on but no water moving is it still the pump?

@dannyjohnsonsgarage

5 жыл бұрын

If you hear the pump it’s likely there is an air pocket in the system. Put a plunger over the intercooler hole or blow air into the line that leaves the intercooler reservoir from the bottom of the intercooler reservoir tank

@svt_rod3198

5 жыл бұрын

I blew through the hose until coolant came out tried the jump test again & same results

@dannyjohnsonsgarage

5 жыл бұрын

SVT_ ROD I suppose if it won’t burp the pump may be broken but still making noise

@svt_rod3198

5 жыл бұрын

Thanks Danny 🖒

@svt_rod3198

5 жыл бұрын

Put in a new pump & still isn't moving what else could it be?

How much coolant in the reservoir

@dannyjohnsonsgarage

6 жыл бұрын

Depends on the reservoir size m and there is also fluid throughout the heat exchanger and lines. I didn’t have all come out, but added another gallon or two back. If you’re asking how much to fill it, keep it an inch or so from the top as shown in the video

Do the pumps have date on them?

@dannyjohnsonsgarage

Жыл бұрын

Most likely not a date, but the part number would tell you if it was an original run or an updated later part kzread.info/dash/bejne/aqWW2NmhabPYZ6g.html

Ewwwww...I hate coolant....I have this siphon pump that can remove oil...coolant...water or just about any other liquid..it’s known as a suction gun.......it’s made by OTC...model 2359...I just used it to remove the water in my disposal when my kitchen drain became clogged....very handy....cheers...😀😀.

what coolant should i use

@dannyjohnsonsgarage

8 жыл бұрын

Prestone 50/50 pre-mix. You can also add a little distilled water as well, but remember that water Will expand and freeze in the extreme cold and could damage the system, so you need to make sure it is it is mixed well with coolant. If you do not use distilled water it could cause rust to form

@rafaelortiz127

6 жыл бұрын

Use pure coolant

Hey quick question i connected the cable like your video saids to do but my pump will not turn on. I put direct power and ground and it turned on. Would you have any idea what may be going on?

@dannyjohnsonsgarage

4 жыл бұрын

Where are you applying direct power?

@cobra-svt2004

4 жыл бұрын

@@dannyjohnsonsgarage to the pump directly

@dannyjohnsonsgarage

4 жыл бұрын

Adrian Lara Did you also check the fuse at 2:47 in the video?

@cobra-svt2004

4 жыл бұрын

Ima check that right now . Getting out of bed todo just that. Thanks ima hope its that thanks for the help

@cobra-svt2004

4 жыл бұрын

@@dannyjohnsonsgarage i just checked and it was that ! I was getting ready to have to check the whole harness!thank you soo very much