How to Build a Headache Rack (Cab Guard, Backrack)

Тәжірибелік нұсқаулар және стиль

For Fabrication Inquiries, or for one on one Welding lessons email me at 5thstreetfab@gmail.com
Check out my Patreon account at / 5thstreetfab
Or visit my website at 5thstreetfab.comUse My coupon code to get 5% off of HTP Welders! (except Invertig 313) FIFTHST5%
How to Build a Headache Rack (Cab Guard) is a video on how I design and build custom headache racks. I used my HTP invertig 221 and HTP Pro Pulse 200 to build this. If you have questions on it either comment below or email me! Thank you for watching!
Here's my Affiliate link for the My HTP Invertig 400! The best TIG welder I've ever used!
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My HTP Invertig 221! Best machine for the home hobbiest
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HTP Invertig 313!
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MYe HTP Pro Pulse 220! Crazy pulsed MIG welder!
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coupon code 5THSTREETFAB at checkout for 10% off. You can use this code for any order, not just a one time use!
Here's a list of my Affiliate links! They don't cost you any extra but Amazon sends me a kick back of anyone that buys something through me. These are all tools that I personally use or have used and definitely suggest!
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Пікірлер: 119

  • @5thStreetFab
    @5thStreetFab4 жыл бұрын

    The build starts at 9:55

  • @brians5088

    @brians5088

    4 жыл бұрын

    Ya, but if you start from the beginning you might be able to get from here to there. Cool to hear how you figure it up and more important Why. Thank you for sharing. Now to find a good powder coat guy near me...

  • @johndowe7003

    @johndowe7003

    4 жыл бұрын

    hey man i got a video idea for ya, can you do a vid on hinge fabrication. you can make a few different types as examples i like using sucker rod and a pipe nipple but its kinda janky. dont have a lathe to make nicer ones :/

  • @Booneboarder
    @Booneboarder6 ай бұрын

    One of the best looking rack I've seen. You've gave me some ideas for a rack for my 2nd Gen Dodge. You got to love those pulse welds. HTP makes some awesome welders. Thanks for sharing

  • @bryanosorio2094

    @bryanosorio2094

    6 ай бұрын

    Same here, making it as my last quarter project in my welding program

  • @rogergleason
    @rogergleason4 жыл бұрын

    Outstanding work.....those angles take it to the next level!

  • @steveh9106
    @steveh91064 жыл бұрын

    Good to see you back thanks for the videos

  • @lou704
    @lou704 Жыл бұрын

    Awesome work!

  • @daveburton14
    @daveburton144 жыл бұрын

    Hell of a fab hand. Nice job!!!

  • @petekossaras1830
    @petekossaras18304 жыл бұрын

    Looks Awesome 5th!

  • @ktcgarage8572
    @ktcgarage85724 жыл бұрын

    Great design Meticulous tacks Beautiful welds Love watching your process Learn a ton every time Thanks again for sharing your work I know how long it takes in editing and production Great video Kevin

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Thanks dude and no problem! Keep slaying dude!

  • @chadnewton4159
    @chadnewton41599 ай бұрын

    Nice job. Thank you

  • @EvolutionPowerTools
    @EvolutionPowerTools4 жыл бұрын

    Awesome build! The finished product looks great

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Thanks guys!

  • @cutweldngrind
    @cutweldngrind4 жыл бұрын

    My flatbed for my dually is coming out slowly. I need to get ideas for my headache rack. Looking good.

  • @HouseofChop
    @HouseofChop4 жыл бұрын

    Awesome! Appreciate you showing the whole process including the 3D rendering 🔥👍🏼🔥

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Thanks Phil! You're the man 👊

  • @jongipson1454
    @jongipson14544 жыл бұрын

    look great liked the way you did the tubing

  • @jW-xz7sr
    @jW-xz7sr4 жыл бұрын

    Nice. Thanks for posting

  • @stefanczechorskidds5536
    @stefanczechorskidds55364 жыл бұрын

    That's a beautiful piece of work! Now spend some time on prepping it for primer and paint! (don't forget to etch the steel before you prime).

  • @johnscott1153
    @johnscott11534 жыл бұрын

    Classy work as always young man.

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    I appreciate it 👍

  • @jcohen661
    @jcohen6612 жыл бұрын

    Great video. Love your design. I am still learning but I hope to build one for my truck.

  • @benc8386
    @benc83864 жыл бұрын

    Beautiful job. Considerably stronger and better made than the actual truck it's going onto!

  • @philipmaclarenjr.2004
    @philipmaclarenjr.20044 жыл бұрын

    Nice job

  • @billcharlene1450
    @billcharlene1450 Жыл бұрын

    Impressive!!!

  • @djexclusivee
    @djexclusivee4 жыл бұрын

    That’s awesome my dude 👏

  • @trailerpark187
    @trailerpark1874 жыл бұрын

    Good job. Nice touch turning the tube up like that. Doing that makes it just that much harder to cut. Looks good!

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Ya I've always wanted one like this. I built a v block that fit in my saw to hold it 45'd. Worked great. How've you been bud?

  • @smallmouthfreaks7609
    @smallmouthfreaks76094 жыл бұрын

    Nice looking build man

  • @tundras4ever552
    @tundras4ever5524 жыл бұрын

    Wish I possessed those skills ! Came out sick dude!

  • @timothyprochilo4840
    @timothyprochilo48404 жыл бұрын

    Very nice work sir.👍

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Thanks bud 👊

  • @machigane7902
    @machigane79024 жыл бұрын

    Beautiful welds. Thanks for making this video. I'm a welding noob. Just got a HF stick welder 220v and will be doing a more basic design with the mesh going all the way across. I haul firewood so I want some protection for the glass and also would love to mount some KC Hilites on top of the rack. I bought the welder to fix the broken fuel tank lid on my Sienna and this is exactly why having a welder is going to come in handy! Thanks again!

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Nice! My last one was solid mesh but it was annoying backing up with it. The other day i tossed a log right into the center section haha luckily it didnt break!

  • @machigane7902

    @machigane7902

    4 жыл бұрын

    Haha you're lucky! Man I hope that one day I can weld as well as you do. Holy crap those welds are just beautiful. Luckily my truck came with a built in rear camera in the tailgate handle. That said they make retrofit tailgate handles with a camera built into it. Obviously you have run the wire underneath all the way to the dash....I don't know if they would have one that fits your truck but it may be something to consider! Since you probably one have a 1-din space for your stereo your only option would be to have a small display on a rear view mirror (which they sell as well). If you have a 2-din space you can install a new headunit which is what I did. Media only, no CD, handles the rear camera input when I put the truck into reverse. Works amazingly well. Bought it from Crutchfield.com Here's a link to the first thing that came up when I searched for "tailgate handle camera". Just punch in your year, make and model and see what comes up! www.rostra.com/tailgate-handle-backup-camera-systems-by-rostra.php

  • @Gabriellariz
    @Gabriellariz4 жыл бұрын

    This was an amazing build, why was there someone who dislike this video. Someone jealous I’d say, great job and thank you for sharing.

  • @tsali1293
    @tsali12934 жыл бұрын

    Good stuff. Nice job.

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Thanks bud

  • @zx-xv3uj
    @zx-xv3uj4 жыл бұрын

    exelente trabajo muy bueno

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Gracias!

  • @rafatrill
    @rafatrill4 жыл бұрын

    Great video, U should make a video on mig welding different thicknesses like the settings

  • @BullMtnBilly-vm1wf
    @BullMtnBilly-vm1wf4 жыл бұрын

    Nice job, have some extra expanded metal, might make that a winter project.

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    They are a blast to build!

  • @CodyFazio
    @CodyFazio4 жыл бұрын

    Awesome vid!

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Thank you! And thanks for watching

  • @gonzalezliu86
    @gonzalezliu864 жыл бұрын

    nice job bro.

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Thanks bud 👊

  • @BigPowerAL
    @BigPowerAL3 жыл бұрын

    Looking to build one of those for my 2006 Silverado crew cab.

  • @meetn2veg
    @meetn2veg4 жыл бұрын

    I've so missed your "longer" videos .... this one has been an absolute pleasure to watch! And torture :-( I'm so envious ... AND jealous! How come - even in fast-mo - you make MIG'ing look so effortless?!? I know I've got a shitty cheap MIG that only has 1-6 power settings, but still - your MIG-like-TIG work is something to behold! Pure envy. Can't wait for your next video when I'll be slightly masochistic and watch the whole thing - Twice!!! lol

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Thanks for the kind words dude! I'm not the best MIG welder by a long shot but I follow the basics and it serves me well!

  • @unitedstatesofbuild4915
    @unitedstatesofbuild49154 жыл бұрын

    Great job. Turned out super cool. PS, Those HFT tape measures are great for gag gifts. 😜

  • @codyhail2119
    @codyhail21193 жыл бұрын

    Would love you get the specs on this build, looks awesome

  • @ltbaldwin
    @ltbaldwin4 жыл бұрын

    What disk are you using to remove that mill scale? And where do you get them?? Great job and it looks great!!

  • @simclardy1
    @simclardy14 жыл бұрын

    What did you paint it with? Anything special for prep? Thanks

  • @alasdairhamilton1574
    @alasdairhamilton15744 жыл бұрын

    Using Abom79 theme music🤣. Excellent fabrication skills 😀👍👍🏴󠁧󠁢󠁳󠁣󠁴󠁿

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    🤣 you're right! Haha I think I have a few others KZread music in there too!

  • @jorgejurado8251
    @jorgejurado82514 жыл бұрын

    HI THERE. IN WICH PROGRAM YOU MADE IT.. TRHANKS

  • @cognitor900
    @cognitor9004 жыл бұрын

    Geez that looks great! Thanks for the intimidating video too! We have slightly narrower pick ups (called utilities or utes) here and my rack has about 2” square tube as the head or top section. My question is about dog ears & how to design & fabricate a set that tilts up (folds up and down) so that you’re still left with a relatively flat top section when folded down to handle wider materials or can be folded up to function as traditional dog’s ears……I’ve seen some flimsy ones but not really sturdier ones. I often carry fencing poles or pipe that can’t be tied off against the smaller dogs ears. Have you seen some clean designs in the US? Another design and fabrication question is this: On many utes (and it’s compulsory on any vehicles that enter mine sites so where I live that’s about 50%) they have to have auxiliary turn, brake, reversing and indicator lights mounted to the top bar on each side and also an orange revolving beacon in the middle …… (can send pics!!) if you were to build a “do everything bar” that also included a 42 or 48” led light bar facing forward then how would you go about fabricating all of that into a 3 or 3.5” aluminium round tube. The bigger “do everything “ bar would still look like a larger sports alloy bar but on closer inspection would have those 3 or 4 sets of lights mounted into cutaways in the tube…… it’s an idea that I think I’ve mangled together from some US manufacturing but I can’t remember exactly where or if it’s all my own imagination. Either way, I’m a bit stuck as to how to design such a beast of a top bar (inc fold up dog ears) and I’m wondering whether you have come across something similar? Oh, and I had a thought about video content too. It’s a fabrication process issue rather than a welding one and it’s kinda like this: What considerations and what are your work flows when it comes to grinding and smoothing out the welds? How do you deal with inside corners and flap discs? What tips and tricks do you use to ensure you keep a grinded down section square and flat etc? I was watching your video and saw you grinding flat tube I think and thought “so what do you do on an inside corner that keeps it looking consistent?” Whereas I would make a bit of a stuff up leaving the corner bumpy and not consistent (let’s not start on the shitty welding in the first place, shall we?). Plenty of projects here if you run out of stuff to do at home!!! Bring the family! Greetings from the south western corner of Australia. Anyway, enjoying the vids like all heck and please keep them coming.

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    I'm not sure bud. You might be able to design dog ears that screw into place. I've always seen the lights installed on the flat piece of metal under the frame of the rack

  • @ElJoeRN
    @ElJoeRN3 жыл бұрын

    That was beautiful. I'm currently looking for a rack and this design was awesome. Do you take orders!?!?

  • @joelprofit5837
    @joelprofit58372 жыл бұрын

    Could I grab that blue print for my my ram 1500 just have to adjust the lengths!

  • @tmanclark5035
    @tmanclark50354 жыл бұрын

    That headache rack looks awesome! Also what’s that old pickup I see in the background? When are you going to build that thing?!??!

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Thank you! That's a 55' international. Haha I don't have time for it anymore I've been trying to sell it!

  • @69soulseeker
    @69soulseeker Жыл бұрын

    what wall thickness did you use? I must have missed it, thanks.

  • @sierra1921
    @sierra19212 жыл бұрын

    Where do you get your metal and what gauge is the tubing you used?

  • @Poindexter450
    @Poindexter4504 жыл бұрын

    I was wondering what you can use to draw things up! Looks like there is a free version of Fusion 360 for personal use. :-)

  • @moonolyth
    @moonolyth4 жыл бұрын

    What program are you using, been using SketchUp for about 8yrs now and thinking of switching? My sentiments exactly, the more measurements the better. Any time I build these days I use Sketchup even for bath remodel tiles etc. I can get a really good idea where the problems lay or the best pattern to lay on anything.

  • @CountryPride95
    @CountryPride95 Жыл бұрын

    Loved the video and the rack came out looking great! Any chance you could email me the cad file you made for it? I’ve got access to a water jet table at work and I’d love to make one of these for my 06 Silverado.

  • @lawrywelding
    @lawrywelding4 жыл бұрын

    what software did you use to design this?

  • @ltbaldwin
    @ltbaldwin4 жыл бұрын

    Sorry I should of been more specific on the striping disk at 10:30 min of the video? What is that disk and where can I buy it? Thanks Again and Great Job!!!!

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    It's a disc I picked up from harbor freight. They're 5 or 6 bucks and definitely worth it. I think they're called polycarbide disc?

  • @krazy654
    @krazy6544 жыл бұрын

    How much material did you need for this build???

  • @dbdb2625
    @dbdb26254 жыл бұрын

    How much did this build cost you? Nice work by the way

  • @jceletroeletronica
    @jceletroeletronica4 жыл бұрын

    👏👏👏

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    👊👍

  • @codymiller9039
    @codymiller90393 жыл бұрын

    Would you be willing to build one of these for my f-150? If so how much would it cost?

  • @chrisfrank1497
    @chrisfrank1497 Жыл бұрын

    I’m interested in building something similar. Any chance your willing to share file for a base to work off of

  • @gabrielliss7877
    @gabrielliss78773 жыл бұрын

    Could you send the plans? I have a 2000 f250 and can’t find plans anywhere

  • @toddsummers6384
    @toddsummers63844 жыл бұрын

    I hope you charged for all that labor . Looked like it took forever . Like your channel . I have the same problem underestimating the time . Also seen some imperfect stop and starts with the mig . So now I don't feel so bad 😅😂. Keep up the good work.

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Haha I would if I didn't end up keeping it! Ya I kept hearing racks pop and had to spot haha! I hate when that happens oh well it's on the backside!

  • @mcteveusvictorsr6735
    @mcteveusvictorsr67354 жыл бұрын

    Can u send me the measurements for that headache rack please

  • @w46try7
    @w46try74 жыл бұрын

    Your welds are already intimidating; and now youre using a software program that honestly would just give me a HEADACHE trying to figure out. I'm noticing the sanding discs you are using. Sanding discs rarely work good, and wear out quickly. But I've yet to try whatever those are that you got. You also got clean cuts on the same saw that I have. Two questions: Which cutting blade were you using? Which sanding thingies are you using? THANKS!

  • @w46try7

    @w46try7

    4 жыл бұрын

    Like a scouring pad sanding disc? I'm researching.

  • @JoseMartinez-qn7ty
    @JoseMartinez-qn7ty5 ай бұрын

    What gauge of square tubing using

  • @5thStreetFab

    @5thStreetFab

    5 ай бұрын

    I think it was .095" but i cant remember for sure

  • @dougkalmbach5192
    @dougkalmbach51923 жыл бұрын

    What is the wall thickness of the tubing? What cad computer program are you using? Thank w

  • @5thStreetFab

    @5thStreetFab

    3 жыл бұрын

    If i remember right it was .090 or .095 and i use fusion 360

  • @dougkalmbach5192

    @dougkalmbach5192

    3 жыл бұрын

    @@5thStreetFab Thank you

  • @Treydigital
    @Treydigital4 жыл бұрын

    When describing the dimensions in the beginning you mentioned "splitting" the angles and dividing the angles in half. Why did you split the angle dimensions?

  • @MrDavidwlawson

    @MrDavidwlawson

    4 жыл бұрын

    If you join two items at, say 45 deg you have to cut both at 22.5 deg so that the overall angle is 45.

  • @Treydigital

    @Treydigital

    4 жыл бұрын

    @@MrDavidwlawson To achieve the 70° angle where the bottom-side piece meets the base plate, would you cut the tubing at 20°?

  • @MrDavidwlawson

    @MrDavidwlawson

    4 жыл бұрын

    @@Treydigital No, you want the baseplate flat.

  • @turdchaser7663
    @turdchaser76633 жыл бұрын

    What’s the program you used for the design?

  • @5thStreetFab

    @5thStreetFab

    3 жыл бұрын

    I used fusion 360. Its free to just tinker around with

  • @brettrickabaugh651
    @brettrickabaugh6514 жыл бұрын

    Some of my high school students would like to build your headache rack. How can I get the plans from you? Thanks

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Email me 5thstreetfab at Gmail dot com if you know what I mean. My email address is in the description

  • @CarlitosG1711

    @CarlitosG1711

    3 жыл бұрын

    Did your students ever build it?

  • @martinlopez1513
    @martinlopez15133 жыл бұрын

    how can i get specs build something similar?

  • @5thStreetFab

    @5thStreetFab

    3 жыл бұрын

    email me at 5thstreetfab@gmail dot com. it won't let me write it without not publishing my comment! haha thanks youtube!

  • @madanski
    @madanski4 жыл бұрын

    What is this software?

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Fusion 360

  • @martinlopez1513
    @martinlopez15133 жыл бұрын

    How can I get specs to build it

  • @5thStreetFab

    @5thStreetFab

    3 жыл бұрын

    Just email me. My email address is in the description below the video

  • @martinlopez1513

    @martinlopez1513

    3 жыл бұрын

    @@5thStreetFab Lopez4404@stx.rr.com email.me.the specs

  • @Skeetmgeett
    @Skeetmgeett4 жыл бұрын

    Sick. Though I was concerned.... You had to be thirsty cmon

  • @Ozicool
    @Ozicool3 жыл бұрын

    good job men, but u need to wear safety boots. great job nice clean young men.

  • @cambertels5332
    @cambertels53322 жыл бұрын

    Why not skip weld? That's a lot of heat to put into it

  • @joeimhof1795
    @joeimhof17953 жыл бұрын

    What's your email I would like to copy the design very nice job!!

  • @scrapmanindustries
    @scrapmanindustries4 жыл бұрын

    I don't understand how you got your cad program to actually work. I tried it for about an hour just now and gave up.

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    The drawings I sent out or just fusion 360 in general?

  • @scrapmanindustries

    @scrapmanindustries

    4 жыл бұрын

    @@5thStreetFab fusion 360 in general. I tried. I tried again. I tried some more. I just don't get it. I couldn't even figure out how to do anything on it. I had some lines going sorta in the direction I needed them to for a bit but I just couldn't get it. the only cad experience I have previous is 2d on like windows 98 and on paper.

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    @@scrapmanindustries It took me a while. I looked up fusion 360 on youtube and think the guys name was Lars something but I just walked through a couple of those with him and it helped a lot!

  • @scrapmanindustries

    @scrapmanindustries

    4 жыл бұрын

    @@5thStreetFab ok. might look him up. thanks

  • @Noone-mb9ho
    @Noone-mb9ho4 жыл бұрын

    Good afternoon Sir. We think you have a very interesting channel! Would you mind to share your business email with us? Thank you and have a nice day!

  • @5thStreetFab

    @5thStreetFab

    4 жыл бұрын

    Sure! 5thstreetfab@gmail dot com.

  • @Awesomesaucefrfr
    @Awesomesaucefrfr24 күн бұрын

    Why'd you build a headache rack when you have one sitting on the floor in garage. Sorry, just a firm believer in if it ain't broken don't fix it

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