Build a headache rack at home! Welding and fabrication tricks.
This time in The Dirthead Shed its time to cut, grind, and weld. I build a headache rack with bed rails from scratch and show it off step by step. Follow along on this fairly simple fabrication job.
Keywords: mig weld welding tube bending
chop saw tube notching rogue fab roguefab
ameribrade belt sander grinding grinder
superduty super duty ford fab metalwork
metal working metalfab metal fab metal fabrication
music rights: Sync ID MB01YOWH8CMJXKK
Пікірлер: 328
The rack is rad, and the removable bar at the back kicks butt!
@thedirtheadshed
24 күн бұрын
Thanks! Those are fun projects
The most relatable thing ever, is running around looking for something you just had in your hands. I waste so much time losing stuff I need.
@thedirtheadshed
Жыл бұрын
It’s a disease
Dude, I want that!! I have absolutely no use for a headache rack or bed rails, but that just looks so good on there. Great work!
@thedirtheadshed
Жыл бұрын
Thanks!
@MacsSpecialitiesMotorsports
Жыл бұрын
Headache racks don’t look the best on pickup trucks but man they are functional
So relatable with banging pipe into things and loosing your helmet…love these projects!
@thedirtheadshed
Жыл бұрын
Everyone. In every shop
rack is cool i like the removable back nice touch
@thedirtheadshed
21 күн бұрын
Thanks. Fun fab project
It was nice to see you in "faster with Finnegan". I hoped it would be for a longer time.
@thedirtheadshed
Жыл бұрын
Yeah. I just got to hang for a few days
your heater noise isn't coming through your microphone - stay warm
@thedirtheadshed
Жыл бұрын
That’s good. With the built in mic on the GoPro it sounded like I was in a wind tunnel
Great work love the caps on the end really finishes it off well.
@thedirtheadshed
Жыл бұрын
Thanks! All that stuff adds up
Gave me a couple of ideas for the ladder rack I've been thinking about, looks good!
@thedirtheadshed
Жыл бұрын
Nice. Get after it
Looks awesome. Glad you left enough room to get in there and clean the back glass when washing the truck. Like how the back bar is removable
@thedirtheadshed
Жыл бұрын
Thanks, got to make them user friendly if possible
cool project. love the removable end piece.
@thedirtheadshed
Жыл бұрын
Me too. Thanks
That is rad, great fitment, I built a rack for a tire changing truck in 2002 for a company I worked for with angle iron base and 2x2 square tube while on the ground and it moved on me so had to do so heated tweaks to make it fit the bed, your fab table makes it nice
@thedirtheadshed
Жыл бұрын
It’s so frustrating to have to re adjust
Dave - First of all, I love to watch everything you build. I've been watching your work since Dirt Everyday. Looking through the comments I also think it's awesome that you make a genuine effort to reply to everyone's comments. I also agree with others that the 20-25 minute video length is about the max my attention span can handle for what it's worth.
@thedirtheadshed
Жыл бұрын
Thanks for the heads up
Turned out badass. I'd love some expanded metal on the headache rack myself but all in all, this is badass
@thedirtheadshed
Жыл бұрын
Thank you
Love how you kept it clean and simple 👏 I'm sure it would be easy to get out of hand and overcomplicate a design.
@thedirtheadshed
Жыл бұрын
It’s definitely easy to over do this kind of thing
Nice and heavy duty! Welds look great, you definitely didn’t forget 😂
@thedirtheadshed
Жыл бұрын
Thank you
A well thought out rack that looks the part as well ! Stoked how you managed to do it vehicle free.👍🏽😎
@thedirtheadshed
Жыл бұрын
Thanks. Me too! Tape measures don’t lie
thanks for sharing really enjoy watiching your fabrication work
@thedirtheadshed
Жыл бұрын
Thanks for watching
I want to make one of these to fit under my topper, then make supports over the top so I can run a basket or a rooftop tent.
@thedirtheadshed
Жыл бұрын
That’s a setup I’ve wanted to do as well
That finger mount os rad Dave!
@thedirtheadshed
Жыл бұрын
Thank you. I love that trick
Love to make one for mine out of aluminum...V-10 gets 8 mpg... don't need more weight!
@thedirtheadshed
Жыл бұрын
Light is might
Dave, this was a great video. You should make some how to weld vids for us who are turrible at it. Show what happens when the wire speed is too slow/fast, too low/high of settings, etc.
@thedirtheadshed
Жыл бұрын
Will do! Thanks for the feedback
Digging’ the longer videos! 🤘🏽
@thedirtheadshed
Жыл бұрын
Thanks! Man they are a lot of work
Something to keep in mind if you ever plan to get an enclosed gooseneck or 5th wheel is the bed rails will decrease clearance. An alternative is to weld some small d rings on the angle.
@thedirtheadshed
Жыл бұрын
Thanks
This came out great! I made a flatbed for my 84 nissan but I never finished the headache rack part. Now I know exactly how I want to do it.
@thedirtheadshed
Жыл бұрын
Nice. Have fun with it
Awesome project! Thank you for making and posting this content.
@thedirtheadshed
Жыл бұрын
Thanks for watching it. Glad you dig
Great design and fabrication!
@thedirtheadshed
Жыл бұрын
Thank! Glad you enjoyed
Awesome. I've been debating on trying to find a headache rack for my 89 F-250. Just ready to get it back on the road right now though.
@thedirtheadshed
Жыл бұрын
Drive it first, then accessorize
@trentmoseley
Жыл бұрын
@@thedirtheadshed right. It's the nicest Ford I've ever had. And I've had plenty. Might've payed a bit too much for it but it's still the nicest one I've ever had. It's got the ZF 5 speed. It's only a 5.8L. Not the diesel. Has the heavy duty axle. I believe it's a Sterling 10.25 if I'm not mistaken. Have to look back. It sat for a while before I got it. Bout the worst thing about it. We live in Mississippi so nowhere near the rust y'all get but it's got stuff wanting to pop up.
Make the caps fit inside the pipe before welding leave a little bit sticking out without going flush and it makes cleanup easier and a nicer finish
@thedirtheadshed
Жыл бұрын
Good information
Nice work Dave, thanks
@thedirtheadshed
Жыл бұрын
Thanks!
Really enjoy the fab videos..I've built a few of those racks for a couple company trucks during my years in the building trades. Amazing how much weight they hold. We built an entire material carry rack, usually built them in the field, no shop. Grinders, cutting torch and a welder. Fun days. You did great here
@thedirtheadshed
Жыл бұрын
Thank you. I love the projects the way you had to do them
Love it! Always enjoy your fabrication skills!
@thedirtheadshed
Жыл бұрын
Thanks! Hope it doesn’t bore you. It’s kinda long
Great Job Dave.
@thedirtheadshed
Жыл бұрын
Thank you
That looks really good!
@thedirtheadshed
Жыл бұрын
Thank you
Love these fabrication video's. Always learning something new that's gonna save me some time.
@thedirtheadshed
Жыл бұрын
That’s the goal. Thanks for watching
another awesome vid Dave. Thanks man
@thedirtheadshed
Жыл бұрын
Thanks for watching
I like long videos myself so this was great. Cool thing about a long video is guys who like the xtr content can watch every drop and guy who like em’ short can just tap the screen a few times for the ol’ fast forward option👍🏻 The rack looks great, I’ve been meaning to make one for my Ram for over two years but haven’t managed to find the time. Thanks for sharing Dave.
@thedirtheadshed
Жыл бұрын
Thanks for watching. That was a pretty fun project
Looks Great, Nice job ! Thank You for sharing your video, and letting us hang out . May the dirt be with you !
@thedirtheadshed
Жыл бұрын
Thanks for stopping by the shed
Yeah that looks really cool!
@thedirtheadshed
Жыл бұрын
Thank you
I hope Fred took you up on the offer . I’d expect Fred in a Minitruck or lowrider to have as much fun as he did on mini bikes . Would make a great episode.
@thedirtheadshed
Жыл бұрын
He did. Bought a 75 Mercedes sedan diesel
@wtkminitruckgarage6612
Жыл бұрын
I can’t wait for this to air
Dave - great work as always! Love the fabrication videos. The sound of the MIG welding is what I'm striving to achieve. You make it look effortless! Thanks.
@thedirtheadshed
Жыл бұрын
It’s all about the sound.
Nice work. Came out really nice. Looks good on your truck.
@thedirtheadshed
Жыл бұрын
Much appreciated
Turned out wicked
@thedirtheadshed
Жыл бұрын
Thank you
Nice work! Think I'm going to go build one for my truck now! Looks "schweeeet" very clean
@thedirtheadshed
6 ай бұрын
Right on. Get to building
Awesome!! Lovin your Channel Dirthead Dave!!
@thedirtheadshed
Жыл бұрын
Much appreciated. Thanks for the support
If you are a bad welder the rest of us have no hope. Keep it up thanks.
@thedirtheadshed
Жыл бұрын
Practice practice practice!
Love it! Did something pretty similar for my 00 F250, except without the rear crossmember. I like how that bolts in, looks clean!
@thedirtheadshed
Жыл бұрын
Nice!
Nice project Dave.
@thedirtheadshed
Жыл бұрын
Thank you
Very cool. Looks sweet
@thedirtheadshed
Жыл бұрын
Thank you
SWEET! Great content Dave. Thanks. Love the work/channel. I could watch you fab all day. Think I will. Dirthead Shed Marathon on New Year’s Day.
@thedirtheadshed
6 ай бұрын
I appreciate it! I’m having fun making the videos
Headache rack looks awesome , you have great fabricating skills,really enjoy watching you fabricate.
@thedirtheadshed
9 ай бұрын
I appreciate that. Cheers
Consistently crushing with the content dude. Always looking forward to these.
@thedirtheadshed
Жыл бұрын
Much appreciated. Thanks !
Super cool project Dave! Something any one of us could build in a weekend to protect our junk 🤘🏼
@thedirtheadshed
Жыл бұрын
True! Thanks
Good job!
@thedirtheadshed
Жыл бұрын
Thank you
Great build!
@thedirtheadshed
Жыл бұрын
Thanks
Wonderful to see you with Cotten and 12VDave. Please keep yourself in front of the camera, Dave. However you feel the most comfortable..
@thedirtheadshed
Жыл бұрын
Thanks! I am taking whatever comes my way
looks awesome, man!
@thedirtheadshed
Жыл бұрын
Thank you
This looks sick! I like it! And it for an f350?? Mine isn’t as cool but it’s also for a f350 I’m learning to weld as I build mine literally. I started with a bed frame from an old wood flatbed and started adding on to that. I used angle iron to make my headache rack. It’s far from perfect but I’m very pleased with how it’s coming along! I enjoy watching new ideas for things and I like what you have going!
@thedirtheadshed
Жыл бұрын
Sounds like a great project to learn on
I’d love a video of your welding table and fab set up! Anything fabrication I’m here for
@thedirtheadshed
Жыл бұрын
Copy that
Rad as always...great fab work
@thedirtheadshed
Жыл бұрын
Thank you
Looks rad!!!
@thedirtheadshed
Жыл бұрын
Thanks!
Inspirational Dave. I don't see me doing this on full size rigs. But my RC crawlers 1/10th scale rigs for sure. I'm going to start brazing/experimenting soon. Maybe welding. Scale metal supplies has a bunch of stuff. Anyway good stuff man, thank you.
@thedirtheadshed
Жыл бұрын
I’d like to try the scale stuff too
Good video bud! Was good to see you on faster with Finnegan!
@thedirtheadshed
Жыл бұрын
Thanks. That was fun
Love the vids man! Rock on! Just an FYI, the mic audio is only coming through the left channel.
@thedirtheadshed
Жыл бұрын
I was worried about that.
@saamilarson
Жыл бұрын
@@thedirtheadshed Quality is good though. Nice and clear! I hear better in my left ear anyways. 😂
@thedirtheadshed
Жыл бұрын
I think I need to find the “stereo” mode on my new mic setup. Still learning over here
Pretty cool we'll done .
@thedirtheadshed
Жыл бұрын
Thanks!
Turned out so good Dave! Love the videos lately man!
@thedirtheadshed
Жыл бұрын
Thank you
Pret-tay Kool, Dave!👍👍👍
@thedirtheadshed
Жыл бұрын
Thank you
Super neat now I want one 🤙🏼
@thedirtheadshed
Жыл бұрын
Make one for the Honda
I have envied your fab skills since your beginning on dirt every day. Side note looks like you had a good ol time with the fellas on faster with finnegan fixing dragkota.
@thedirtheadshed
Жыл бұрын
Much appreciated. Yeah. They are good dudes
Very nicely done 😎😎
@thedirtheadshed
Жыл бұрын
Thank you
Mad skills man for sure. Wish I was closer I’d come and help just to learn how to really weld.
@thedirtheadshed
Жыл бұрын
Thank you
Great job! Should’ve made 2
@thedirtheadshed
Жыл бұрын
I might have to
Keep kickin’ ass Dave.. love your fab skills man. You make it look easy. From the air bag 4 link, body drops & bed racks.. love your work. Hope i have half the skills you do one of these days 💪💪
@thedirtheadshed
Жыл бұрын
Much appreciated! Keep hustling and practicing
@TheDogHousetv
Жыл бұрын
@@thedirtheadshed not a problem brother & you know it! Weld every damn day 💪
Really cool looking, I hope you build yourself one.
@thedirtheadshed
Жыл бұрын
Thank you. I’ve got so many projects of my own piled up
That's top notch Fabrication, brother. Looks a lot tougher than the junk that most places sell.
@thedirtheadshed
Жыл бұрын
Thank you. It should last a while
@rescuedandrestoredgarage
Жыл бұрын
@The Dirthead Shed I think so, all it needs now is cleaning and then some paint.
@dave, i'm surprised you don't have a shop full of goodies from fireball tool, you're practically neighbors.
@thedirtheadshed
Жыл бұрын
I really want to visit their shop
Hey Dave. If you watch yourself with cc on. When your welds sound good. It's described as music.
@thedirtheadshed
17 күн бұрын
Ha! That’s cool
Well done, do a vid on that cool front bumper on your pickup.
@thedirtheadshed
11 ай бұрын
I didn’t document the process
Heater is fine! Don't worry about audio perfection, there will always be someone who expects big budget production, but your tech will outweigh little imperfections! Nice rack dave
@thedirtheadshed
Жыл бұрын
Thank you. I think with time I’ll get the audio and video side sorted out
@philip4x4guy
Жыл бұрын
Well, I think you are doing a great job!
Looks awesome dave, plus you make a damn good “how to” video. Thanks
@thedirtheadshed
Жыл бұрын
Thank you. It was running long. Wasn’t sure if it would be too boring
🦅🇺🇸💪😁👍 that project turned out awesome
@thedirtheadshed
Жыл бұрын
Thank you!
This thing IS "rad". Well done.
@thedirtheadshed
Жыл бұрын
Thank you
Only know this because of my kids PT, but the angle finding doodad is a goniometer. Cool video as always man.
@thedirtheadshed
Жыл бұрын
Nice! An even fancier name than i gave it
Sweet headache rack
@thedirtheadshed
Жыл бұрын
Thank you
Totally dig it.
@thedirtheadshed
Жыл бұрын
Thank you
Hey, Dave!
@thedirtheadshed
Жыл бұрын
Hey there, thanks for watching
"Not a very good welder" he says. I'd totally watch a welding video by Dave! My best welds are way worse than Dave's worse welds if he was standing on his head welding with his feet! I'm trying tho!
@thedirtheadshed
Жыл бұрын
Keep on practicing. Some days it’s natural, some days you fight it
watching this made me seasick at times... great play by play though on the fab.
@thedirtheadshed
Жыл бұрын
Yeah. I need to slow the movement down a little
Your setup has changed a lot since you got to the Shed. That fab table is different, for example. Shop tour, maybe?
@thedirtheadshed
Жыл бұрын
I’ll do one soon. I definitely have a few more tools than I did 5 years ago
@scottr9900
Жыл бұрын
Do you TIG? I watch Kevin Smith doing it and in time lapse it looks like art.
@scottr9900
Жыл бұрын
Those Extras were really cool for ideas for shop setup.
Very nice - chrome plating next? 😁
@thedirtheadshed
Жыл бұрын
I wish! It’s a fortune nowadays
How heavy did that rack turn out to be? I really like the configuration. It’s shape is perfectly useful for supporting and tying down loads. And just using for hand grabs. A little age and patina on the truck and rack and the truck will look naked without the rack. Nicely done.
@thedirtheadshed
Жыл бұрын
Thank you. It’s pretty stout. I’d guess that it’s about 150 pounds
"How do I lose everything?" The struggle is real.
@thedirtheadshed
Жыл бұрын
Always
Sweet!
@thedirtheadshed
Жыл бұрын
Thanks!
Yea leave the heat on bud it’s not loud at all👍🏼👍🏼
@thedirtheadshed
Жыл бұрын
The new mics seem to be working!
Hey Dave, just as an FYI, the audio in this video appears to be the right channel only. Could be a camera setting, or a setting in your editor. The rack is super cool though!
@thedirtheadshed
Жыл бұрын
Thank you, yeah. I need to check the setting on my new mic setup. Learning as I go
@Stuka87
Жыл бұрын
@@thedirtheadshed Totally understand. Loving the videos!
When the sound sketches out they plug in the most resembling word
@thedirtheadshed
17 күн бұрын
That’s a fun game to watch
The word 'sweet' is rad, and the word 'rad' is sweet. Keep using them I say! 🤣🤣🤣
@robfox5892
Жыл бұрын
Oh, and that headache rack is a total kick ass piece! Great job Dave!
@thedirtheadshed
Жыл бұрын
Thanks!
Oh man! 34:35 when the right channel audio finally kicked back in! Then gone again shortly after.
@thedirtheadshed
Жыл бұрын
Yeah, I’m working through some things
You know Rubbing Alcohol cleans off Sharpie marker. It is cheaper than Brake Clean and no worries about it and welding. Let it dry off first. It does a good job.
@thedirtheadshed
Жыл бұрын
Yeah. I really don’t like using brake clean. It’s so darn expensive
Awesome job as always. How do figure out the what the capacity is something like this? i want to add a section over the top of my cab to haul my kayaks, while hauling my 5th wheel camper.
@thedirtheadshed
6 ай бұрын
Not sure the math. Thats more of a try and see if it works kind of thing