How this Actuator Survived 100,000,000 FLAPS

Ғылым және технология

Making a flexible Actuator Robust! Try out this flap yourself here 👉 microbots.io/flatflap
Get a free trial of Altium Designer with 365 + 25% off - carlbugeja.com/altium
PCBs manufactued at PCBWay - www.pcbway.com
My Electronic Kits - microbots.io
Help me make more projects by supporting me on Patreon - / carlbugeja
This project is Open-Source and licensed with Creative Commons Attribution Share Alike 4.0 International License
Open Source Files - github.com/CarlBugeja
Social Media - linktr.ee/CarlBugeja
Website - carlbugeja.com
Second KZread Channel - / @microbots_io
Other Videos Related to this Project:
• Solid-State Fan vs PCB
• How I made a €2 ACTUATOR
• Hemispheric Flapping D...
Learn about Altium 365, the electronics product design platform that unites PCB design, MCAD, data management, and teamwork: www.altium.com/altium-365
Free search engine for the best quality components from Octopart: www.octopart.com
Time Makers:
00:00 - Intro
00:43 - Making it faster
02:24 - Making it durable
07:48 - Final Design
08:21 - Applications
Music:
Falla Upp - Lo Mimieux
Build With Me - Isola James
Way of the Walk - Dusty Decks
Dancing with the STEMS INSTRUMENTS

Пікірлер: 941

  • @tomking6006
    @tomking6006 Жыл бұрын

    I can't help but be disappointed you didn't call it the flaptuator.

  • @thomasperri3294

    @thomasperri3294

    Жыл бұрын

    😂

  • @Bergerons_Review

    @Bergerons_Review

    Жыл бұрын

    Just brand name it the "Fap, fap".

  • @southernflatland

    @southernflatland

    Жыл бұрын

    Flap? Flap flap! Flap flap flap? FLAP! flap

  • @qwertyboguss

    @qwertyboguss

    Жыл бұрын

    Not my proudest flap

  • @osmacar5331

    @osmacar5331

    Жыл бұрын

    Flapperjappers.

  • @dythe7858
    @dythe7858 Жыл бұрын

    It looks to me as if you are doing a phd on pcb actuator. At first it started as a fun little expériement but with each video. I feel like you're improving your skill in R&D. Good job man.

  • @DakotaDinwoodie

    @DakotaDinwoodie

    Жыл бұрын

    @@iridium8341 FOUND THE GUY WITH NO FRIENDS^

  • @iRouRoui

    @iRouRoui

    Жыл бұрын

    @@DakotaDinwoodie probably a virgin too

  • @ajjskins
    @ajjskins Жыл бұрын

    I have no idea what this is gonna be used for what it could be used for but I’m extremely impressed with your dedication to making the best thing you can. Cool stuff don’t stop creating.

  • @warrenarnold

    @warrenarnold

    Жыл бұрын

    4:20 Its used for mining bitcoins, they put a coin on the magnet

  • @ajjskins

    @ajjskins

    Жыл бұрын

    @@warrenarnold I thought bit coin was a product of block chain tech that puts two computers in a singular computation and if both computers get the same answer, a bit coin is created?

  • @jonatan_leandoer96

    @jonatan_leandoer96

    Жыл бұрын

    @@ajjskins They put a pickaxe on the flap and a bitcoin underneath it and it mines the coin

  • @roboterbasteln

    @roboterbasteln

    Жыл бұрын

    This statement tells us that you haven't watched the video nor read the description: 08:21 - Applications

  • @Le_Blnk____

    @Le_Blnk____

    Жыл бұрын

    For massage

  • @GadgetUK164
    @GadgetUK164 Жыл бұрын

    Absolutely incredible! Super attention to detail and persistence which lead to these amazing results!

  • @CarlBugeja

    @CarlBugeja

    Жыл бұрын

    thanks!

  • @cavemaneca

    @cavemaneca

    Жыл бұрын

    @@CarlBugeja it's funny that persistence is that got you into this project in the first place!

  • @TymexComputing

    @TymexComputing

    Жыл бұрын

    Hey - i think i heard everything but i dont know the idea and purpose of this flaps?

  • @scottlaughlin8516
    @scottlaughlin8516 Жыл бұрын

    You are the Wintergatan of pcb design. Amazing work.

  • @JacobProbasco
    @JacobProbasco Жыл бұрын

    The reason why your double sided actuator didn’t twist is because the two sides added off-axis rigidity. Because of the linear motion of your actuator, it was always going to tend to twist if it had a single pole along its axis of motion (an example of this is objects in space tending to spin). I love the methodology you used to avoid problems that otherwise would have remained elusive. These are super exciting! Any other ideas for novel actuators on your mind? (1st time watcher and subscriber)

  • @CTCTraining1
    @CTCTraining1 Жыл бұрын

    Wonderful project evolving over time. I imagine folk who build shop window displays would love the opportunity to add gently flapping butterflies into their builds using this tech. Keep up the great work 👍😀

  • @randomefan4ul
    @randomefan4ul Жыл бұрын

    My idea is to uses 2,073,600 of these in a grid 1920x1080 flapping at 30 or maybe 60hz to make a projector.

  • @jamesmor5305
    @jamesmor5305 Жыл бұрын

    I like the little progress, because it shows the real world and that such an Projekt is Not makeable in 1 Week

  • @jimreineri6166
    @jimreineri6166 Жыл бұрын

    These actuators make me smile 😊. Video was very informative. Excellent job.

  • @waylontmccann
    @waylontmccann Жыл бұрын

    Hey Carl, this project sure has evolved! It's been a real treat watching your iterative process in action. Thank you for sharing, and keep up the great work!

  • @CalmBeforeTheStorm76
    @CalmBeforeTheStorm76 Жыл бұрын

    Man, you're the reason I love KZread. Great job putting your work, problem solving skills, and tenacity up here for all to see. 👍🏼👍🏼

  • @Dangineering
    @Dangineering Жыл бұрын

    Your projects are always so interesting. thank you for continuing to share and inspire Carl.

  • @ahmadhasan3258
    @ahmadhasan3258 Жыл бұрын

    Best video in the series so far! Loved the testing all the different designs

  • @MANUKRISHNAN008
    @MANUKRISHNAN008 Жыл бұрын

    Very happy to see your progress from initial stage to robust builds.

  • @scalzochris
    @scalzochris Жыл бұрын

    I love the walkthrough of your issues and troubleshooting. Very cool to see your thought process.

  • @PodbevsekMiha
    @PodbevsekMiha Жыл бұрын

    your dedication to this research is both amazing and admirable! Keep it up!

  • @sidpierce1
    @sidpierce1 Жыл бұрын

    Have you thought of or tested using a second coil instead of the rare earth magnet? Using a square wave 90 degrees out of phase with each other so that they could take turns attracting and repelling each other? It may reduce costs and speedup replacement of failed units.

  • @nirvana613
    @nirvana613 Жыл бұрын

    The amount of work and careful effort you put into this is amazing. Keep making incredible things !

  • @ayushdude100
    @ayushdude1008 ай бұрын

    Always delightful to see someone to take reliability so seriously. Kudos man.

  • @acolize8883
    @acolize8883 Жыл бұрын

    Always awesome to see someone doing things differently!

  • @bleeptrack
    @bleeptrack Жыл бұрын

    Love your actuators!

  • @manjumanl5279
    @manjumanl5279 Жыл бұрын

    Imagine the revolution you gonna make when this will be applied to music instruments like clarinet ?????? You have really made a tremendous breakthrough .

  • @MilesFinder
    @MilesFinder Жыл бұрын

    Beautiful Work Carl! Has been very interesting following this project. Looking forward to more in the future!

  • @erikdingeldein3359
    @erikdingeldein3359 Жыл бұрын

    This has a similar motion to a reed valve in a two-stroke engine. It could be a cool application or you could draw from reed design literature if you'd like to improve your design further. Great video, thank you!

  • @steve_jabz
    @steve_jabz Жыл бұрын

    Would be interesting to see an electromagnet on the stiff side and a sensor that detects the distance so it can pull it a certain distance when it's safe to and doesn't need to physically slam up against it

  • @JGoodwin
    @JGoodwin Жыл бұрын

    I love the way you tested and tested to make sure you could make a quality product. Please keep it up. You are doing great!

  • @beyondme9369
    @beyondme9369 Жыл бұрын

    Thank you for showing the steps that lead to the final thing..the failures, the changes, the smallest of things that can lead to some major improvements..

  • @Maxjoker98
    @Maxjoker98 Жыл бұрын

    Hey, absolutely incredible video, as always! An interesting idea might be to build some sort of mechanical relay out of this, maybe even logic gates. Could be cool if one could build a computer out of nothing but (flex-)PCB!

  • @roboman2444
    @roboman2444 Жыл бұрын

    What about a flapper optimized for "airflow"? Might be useful for cooling applications.

  • @sepg5084

    @sepg5084

    Жыл бұрын

    Fans would still be better at moving air. And if something can be cooled by flappers then maybe passive cooling is sufficient.

  • @AMalas

    @AMalas

    Жыл бұрын

    That exists! It doesn't looks that different from this but flaps way faster, you can see it on LTT

  • @JazzyFizzleDrummers
    @JazzyFizzleDrummers Жыл бұрын

    I can see this being used for sound sculptures and synthesis too

  • @MultiUroX
    @MultiUroX Жыл бұрын

    first thought: flappy bird actuator

  • @livdbest2942
    @livdbest2942 Жыл бұрын

    Very informative video as usual👍 Bravo!!👏👏

  • @Oberon4278
    @Oberon4278 Жыл бұрын

    Can you ramp the voltage up and down to control the rate that the actuators open or close? Butterflies normally flap their wings kind of slowly and in a controlled manner -- they don't just snap them open and then shut again. Same with flower petals. If you can make things open and close at the speed you want that would be really cool.

  • @ericlotze7724
    @ericlotze7724 Жыл бұрын

    Really Great Example of Jigs/Processes for Testing like this at the “Mid-Scale Manufacturing” / Maker-scale!

  • @Dangineering
    @Dangineering Жыл бұрын

    Can you hang a couple of these from some string and then tune the system to constructively interfere with each other and create some larger oscillatory motion? If so that would be an interesting (though impractical) replacement for the rhythm of a clock.

  • @francoisguyot9770
    @francoisguyot9770 Жыл бұрын

    Very interesting idea. The flaps definitely could benefit of Berrylium Copper tracks as it's one of the most flexible and yet resilient material.

  • @Produkt_R
    @Produkt_R Жыл бұрын

    I love seeing the whole process

  • @ostanin_vadym
    @ostanin_vadym Жыл бұрын

    Thank you for your knowledge. Very interesting.

  • @nzerusocia9232
    @nzerusocia9232 Жыл бұрын

    Incredible stuff! I wonder if its applications can be extended to some form of ornithopter flight mechanism!

  • @MichaelWatersJ
    @MichaelWatersJ Жыл бұрын

    You might want to start doing finite element analysis to get a better idea of your actuator's mechanical response, particularly torsional stiffness. Autodesk and FreeCAD can do it.

  • @BunkerSquirrel
    @BunkerSquirrel10 ай бұрын

    very neat stuff! You're running into PCB failures we usually only get to see on rare occasions after millions of units have been in the field for years. Awesome seeing people pushing this tech to its breaking point!

  • @hwhack
    @hwhack Жыл бұрын

    One of the best engineering videos I've seem in years. Fantastic work Sir.

  • @Pscribbled
    @Pscribbled Жыл бұрын

    For future versions, have you looked into steel wires for connectors? I believe generally steel has better performance with respect to fatigue than copper

  • @mrtechie6810

    @mrtechie6810

    Жыл бұрын

    Yes. Depends on the type of steel.

  • @danielwilson2086
    @danielwilson2086 Жыл бұрын

    Could this be used for air circulation?

  • @CarlBugeja

    @CarlBugeja

    Жыл бұрын

    it can but it won't be very effective compare to other fans - i made a video on this topica few months ago kzread.info/dash/bejne/hKFo2duRmdaahMo.html

  • @hgbugalou
    @hgbugalou Жыл бұрын

    I really enjoy this kind of hardware dev vlog content. Not boring at all to me!

  • @ChrisMuncy
    @ChrisMuncy Жыл бұрын

    Never a boring video Carl! Keep up the great work and thanks for sharing!

  • @chrisBruner
    @chrisBruner Жыл бұрын

    They remind me of insect wings. Do you get any wind off them?

  • @CarlBugeja

    @CarlBugeja

    Жыл бұрын

    not that much - kzread.info/dash/bejne/hKFo2duRmdaahMo.html

  • @BitSmythe
    @BitSmythe Жыл бұрын

    Fabulous research. I can’t wait to find out what the flapper would be good for.

  • @enghussamalmorey1764
    @enghussamalmorey1764 Жыл бұрын

    100,000,000 like... It's wonderful work Mr. Bugeja 👍👋

  • @beemerwt4185
    @beemerwt4185 Жыл бұрын

    Great video. Love seeing the design challenges. Really demonstrates the reality of engineering.

  • @tf_d
    @tf_d Жыл бұрын

    I loved seeing your process!! Good job on this :)

  • @madeintexas3d442
    @madeintexas3d442 Жыл бұрын

    Keep it up. I always learn something from your videos.

  • @NeoIsrafil
    @NeoIsrafil Жыл бұрын

    What a wonderful design, and an AMAZING MASTERCLASS in the design PROCESS a skilled engineer uses to iterate their project from one version to the next and how to properly test said design before going to market. Id love to have a few of these in my electronics box for projects just incase they're needed, but moneys too tight right now, so I'll just say well done sir!

  • @penguins9012
    @penguins9012 Жыл бұрын

    I didnt know i was interested in this, thanks youtube. Enjoyed seeing all the testing and steps you went through to get that final version done.

  • @JayeDiesel
    @JayeDiesel Жыл бұрын

    So talented! Once I establish myself as a Maker I am soo going to hit you up. Your hardware and some of my ideas 💡 ... The applications are endless. Amazing work sir! Please keep sharing!

  • @subbasslines
    @subbasslines Жыл бұрын

    Awesome details on the design and testing process, so many applications 😮

  • @marshpw
    @marshpw Жыл бұрын

    so fun to see the process! Thanks for sharing this

  • @ahmedashooriebrahim7360
    @ahmedashooriebrahim7360 Жыл бұрын

    Such and underrated channel, im happy KZread suggested it. Keep it up man!

  • @fabianoaas
    @fabianoaas Жыл бұрын

    Congratulations for the clever and precise product research project

  • @grantfielder
    @grantfielder Жыл бұрын

    Awesome stuff man, freaking great job!

  • @EvertAlink
    @EvertAlink Жыл бұрын

    iziek how nice! Well done! Looking forward to seeing more applications done with this.

  • @TheSphongleface
    @TheSphongleface Жыл бұрын

    You didn't bore me to death and I can clearly see your love for the craft. What I'm curious about is simply the future of these ideas 💡

  • @rainboworange
    @rainboworange Жыл бұрын

    if you add a reflective surface, maybe even something mirror-like, the flap can be used as a pov-display WITHOUT adding the led's weight to the flap. just put the leds in a black box with a narrow slit, pointed at the mirror-flap...

  • @L2.Lagrange
    @L2.Lagrange Жыл бұрын

    Really awesome work man. I can think of a lot of fun applications

  • @pressure77
    @pressure77 Жыл бұрын

    Amazing advancements, always fascinating to watch your progress. I wonder what the upper limit on frequency would be if you increased the stiffness of the flapper and reduced travel distance! If you could make audible frequencies, could have cool applications for tone/vibration generation

  • @radio_hobby
    @radio_hobby Жыл бұрын

    Thanks for the experiment, it was very interesting!

  • @nixonnelson5181
    @nixonnelson5181 Жыл бұрын

    hey the progress is great!

  • @ElJitomateElectrico
    @ElJitomateElectrico Жыл бұрын

    This is an amazing video with great research, im glad I watched.

  • @mezmerizer0266
    @mezmerizer0266 Жыл бұрын

    This was just fun to watch. Thanks for the good time, dude.

  • @elliotmapp-best9990
    @elliotmapp-best9990 Жыл бұрын

    Definitely very important and application rich work. Great job Sir

  • @johnmclaughlin2392
    @johnmclaughlin2392 Жыл бұрын

    This is amazing! I wish I had this guys energy.

  • @jdsstegman
    @jdsstegman Жыл бұрын

    Bad ass man!! Fist video I watched from you and you just kept at it!! Great work!

  • @soynerdito
    @soynerdito Жыл бұрын

    Keep it up. I have seen your videos about this and it's very interesting watching you develop your project. My respect, keep it up!

  • @avocadoarms358
    @avocadoarms358 Жыл бұрын

    Absolute innovation at its finest. This dudes going places with a brain that big

  • @flinkiklug6666
    @flinkiklug6666 Жыл бұрын

    Crazy to go sooo deep in one projekt

  • @timmturner
    @timmturner Жыл бұрын

    Your flexible heater drew me in but this video made me a subscriber, keep up the amazing work.

  • @Guilty_Crown
    @Guilty_Crown Жыл бұрын

    I have no idea what I watched this the entire way though, and most of the information went over my head but you did a good job 👍

  • @rvarchitecture3667
    @rvarchitecture3667 Жыл бұрын

    perfected this, well done!

  • @jerrydaugherty4657
    @jerrydaugherty4657 Жыл бұрын

    Very well done, Carl. I really like the 'adding LED's' topic... That has some promising technology-meets-art applications.

  • @corid143
    @corid143 Жыл бұрын

    Awesome, could definitely call this a compliant design.

  • @laszlomarton4919
    @laszlomarton4919 Жыл бұрын

    Well done sir! We are proud of you!

  • @MarioTheModder
    @MarioTheModder Жыл бұрын

    Hey Carl, look into the flex PCB i-beam effect. If you put traces directly over each other on the top and bottom layer, it creates more stress in the copper than if the traces were offset.

  • @shiddy.
    @shiddy. Жыл бұрын

    this was awesome to watch - I wish you the best of luck in the future

  • @clivethompson342
    @clivethompson342 Жыл бұрын

    very cool :) Ive been interested in this for a while

  • @jBun12
    @jBun12 Жыл бұрын

    Saw this on my recommendations, now I'm intrigued...

  • @HelamanGile
    @HelamanGile Жыл бұрын

    Can't wait to make a butterfly drone out of these

  • @teixeiradasilva6299
    @teixeiradasilva6299 Жыл бұрын

    What an interesting video, has been months since i last saw something that much interesting being suggested to me by youtube.

  • @schabanow
    @schabanow Жыл бұрын

    Well I suppose your flaps have big potential as PIXELS for huge outdoor displays. With zero power consumption as well - for static images. Well done, don't stop!

  • @JohanFasth
    @JohanFasth Жыл бұрын

    Very well done Sir.

  • @wassup1362
    @wassup1362 Жыл бұрын

    I have no idea how this got into my feed but I enjoyed it :)

  • @fredg5563
    @fredg5563 Жыл бұрын

    There is a place in heaven for people whop works hard to make reliable and durable things.

  • @MicahYT
    @MicahYT Жыл бұрын

    Excellent work

  • @admpandora91
    @admpandora91 Жыл бұрын

    incredible work, sir.

  • @peter360adventures9
    @peter360adventures9 Жыл бұрын

    Look forward to seeing many more improvements.

  • @JDoors
    @JDoors Жыл бұрын

    I kept thinking of solutions and the next thing you know, you were implementing those solutions! It was fun sort of working along with you in that way. I did wonder early on why you hadn't tried double arm flexors (I think you're right that the magnetic field twisted the single arm flap off axis).

  • @JonMurray
    @JonMurray11 ай бұрын

    This was awesome mate 😊

  • @icraftcrafts8685
    @icraftcrafts8685 Жыл бұрын

    You have flappin good projects

  • @an_R_key
    @an_R_key Жыл бұрын

    well done. this is impressive work.

  • @sargundhillon2808
    @sargundhillon2808 Жыл бұрын

    I think there are applications beyond art. The immediate use case I see is a valve. There are cases where you may want to prevent dust going between two locations, and covering a hole with a flap is one solution.

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