HOW IT'S MADE: Aluminum
The industrial production of aluminium is shown explaining it's elemental properties, ore mining, extrusions, fabrication, and manufacturing of products by factory workers such as bars, ingots, rods, sheets, foil, beams, and wire.
Пікірлер: 495
Everything ever, needs to be explained with this production method.
Never in a million years did you EVER think you'd see an animation of atoms mugging other atoms.
@cinefreak2307
3 жыл бұрын
Atoms, not molecules...
@crunchybanana6616
3 жыл бұрын
Well i did after i read this comment
@jackdotblue
2 жыл бұрын
@@cinefreak2307 Thank you Micael
@Comedy_Warfare
Жыл бұрын
I haven't even watched it yet and you've won my heart 😂
The reason foil is dull on one side and shiny on the other, because they have to run two sheets at a time to get it thin enough. The sides that touch the rollers get shiny, it's not made that way on purpose, it's just part of the manufacturing process.
@JeroenvanMontfort
3 жыл бұрын
I didn't know that. Thanks for sharing!
@raymondzhao9557
3 жыл бұрын
wow
@amanofmanyparts9120
3 жыл бұрын
Also it doesn't matter which side is facing the food when used for cooking. Both sides reflect heat (infra red) with the same efficiency.
@divinegon4671
3 жыл бұрын
@@amanofmanyparts9120 oh really? I heard Gordon Ramsey say otherwise. Is he fooling?
@amanofmanyparts9120
3 жыл бұрын
@@divinegon4671 No idea why he should claim that as it's been proven that the slight imperfections on the 'dull' side are too small to affect the longer wavelengths of infrared radiation. Probably just displaying his omnipotence and infinite knowledge of all things.
it's amazing that with less resources for video editing, filming and such they could explain this process better in 10 minutes that they can do now in 30, 40 minutes in recent documentaries
@danny-li6io
3 жыл бұрын
Yep, these days every one likes to drag everything out so they can hear themselves talk, share their opinions, and see how much attention they can get. The days of legitimate documentaries are sadly over.
@nkristianschmidt
2 жыл бұрын
a lot of effort
@vaskoz3700
Жыл бұрын
Because kaiser aluminum gave nice funding to make this video good
@angeldesigns1385
Жыл бұрын
@@danny-li6io I tell myself all the time, people will overthink and over complicate anything and everything in effort to be the smartest one in the room.
It seems like the narrator narrated all of the films in the 50’s. His voice is so familiar and ubiquitous.
@Christopher-N
3 жыл бұрын
Uncredited cast member of _Mystery Science Theater 3000._
@maj.d.sasterhikes9884
3 жыл бұрын
The Narrator sounds like Peter Graves, brother of James Arness.
@v1ncepupp1o7
3 жыл бұрын
Christopher Noel what does this mean? I love that show
@Christopher-N
3 жыл бұрын
@@v1ncepupp1o7: You know, when MST3K would show shorts before the main film. Thus, suggesting a similarity between this narrator and the one narrating the shorts on MST3K. :)
@phuturephunk
3 жыл бұрын
It's actually called the 'mid atlantic accent' and they trained people to talk like that back then. It's not a regional accent, it was specifically designed because people thought it sounded classy.
How many of you felt like u were back n grade school watching the old projector screens??
@derpydogz0259
4 жыл бұрын
Chalk board? WHATS A CHALK BOARD?
@derpydogz0259
4 жыл бұрын
What are educational films? .=.
@Gucci_Membrane
4 жыл бұрын
I’m doing both😂
@skyhighbilly6902
4 жыл бұрын
They don’t have the new generation video for this 😂
@rcarmisin3465
4 жыл бұрын
putting rabbit ears on everything
Why is this so easy to comprehend? Takes me back to my days in elementary school.
I know the manufacturing technology in this video is very dated, but the video is a great example of how complex it can be to create something "simple" like aluminum. Most people have no clue how in-depth the infrastructure of the U.S. industrial base is.
@jamiehughes5573
Жыл бұрын
In the 1800s aluminium used to be deemed a precious metal due to the difficulty and cost to extract it. It even used to be more expensive than gold
@pallie87
7 ай бұрын
@@jamiehughes5573so is this the old process that made it so expensive or is this the new process
Somehow this documentary gives me hope in the world. haha I wish we could have more documentaries voiced by a guy like this nowadays.
@iPervy
6 жыл бұрын
harvard james haha indeed. Im a real sucker for that Mid-Atlantic accent also as well of those early 1920s which sojnd similar to this?
@SiliconBong
6 жыл бұрын
iPervy Welcome to the rare group of people who appreciate a good narration.
@badad0166
6 жыл бұрын
Sort of. By then more just evolution of style. Disembodied regal tone was the norm for announcers up till the seventies and is still used for gravitas and nostalgia. Method acting and the progression from the stage (vaudeville) to electronics permitted something other than the deep chested baritone to come across. In the first days they had to overcome (or felt they had to) the shortcomings of the gear but by the fifties it was just cause it sounded comfy. This is your Announcer speaking.
@braveheartthecommentor5805
3 жыл бұрын
60.0 million tons a year are made all from the earths crust I wonder what effect that has on a metallic planet in space with a magnetic field and other invisible forces contributing to it's being. then add all other metals gold silver nickel copper iron .I'm not being morbid the video just raised questions for me I like money I just wish I had more
@anfaz-mhd_anfaz1134
7 ай бұрын
.
These old educational movies remind me of the old get together in the school gymnasium with a couple of other classes ...and watch these educational movies ....miss those days.....
@absolom7691
4 жыл бұрын
Yes! Like when it was raining out and there was no recess. We would watch stuff like this in the classroom!
I was thinking about turning on the lights when it was over.
There is a kaiser aluminum plant in washington state still up and running this is pretty awesome to see how they did it back in the day. Actually work there and it has came a long way since then but the tech was pretty good back then great video
...and twenty years later, the aluminum electrical ground wires for all that infrastructure had to be dug out of the ground and replaced with copper.
@SerunaXI
3 жыл бұрын
I was curious when I saw that ibt. I take it aluminum isn't as good a conductor as they thought, compared to ye ol' copper?
@rytan4516
3 жыл бұрын
@@SerunaXI It's actually due to welding. Aluminum wire is actually pretty decent, but when it's welded to copper wires, it corrodes more easily. Also, while metallic aluminum is conductive, aluminum oxide (formed on the surface of aluminum in the presence of air) is an insulator. This means that if the contacts (between the wires and other components) aren't made properly, the aluminum can oxidize, greatly reducing conductivity.
@maxscott3349
3 жыл бұрын
Aluminum is still a far worse conductor
@jb8086
3 жыл бұрын
It isn’t as good as copper for sure. With service wires for a house or business you have to use aluminum that is one size larger than if you’re using copper. The oxidation at connections is also an issue, electrical code has required a non-oxidation compound to be used for some time now. I’m an electrician and we install aluminum for larger conductors all the time due to price. That said I would always prefer copper for everything in my home.
@busman8291
3 жыл бұрын
The only thing better than copper for electrical conductivity is gold and silver but that's too expensive.
Man, this was made way before my time, but somehow feels homely
@kurtsllcpressurewashing2878
3 жыл бұрын
Very old-timey
@mikem9374
3 жыл бұрын
Peak American exceptionalism.
@hoobaguy4311
4 ай бұрын
@@mikem9374Demographics.
brilliant, clearly communicated and illustrated
Wow, never realised it was such a complicated process.
@aland7236
3 жыл бұрын
This is why the process of turning bauxite into aluminum is so expensive. Recycling used aluminum is something like 80% more cost effective. The biggest issue at the moment for recycling aluminum is that there a plethora of alloys and they tend to get mixed in the recycling process.
@jdl7666
3 жыл бұрын
Plethora. Nice word
@SerunaXI
3 жыл бұрын
Aluminum is one of the more abundant resources on Earth. It's also compicated to extract. It's why we didn't experience an "Aluminum" age until recenltly, which itself pretty much got rolled into the Nuclear Age.
@cheech460
3 жыл бұрын
@@jdl7666 Three amigos?
@Riverrockphotos
3 жыл бұрын
Plethora i love this word for some reason I really don't use it much anymore not sure why. Might need to resurrect it
Fun to watch these and see which ideas worked/still work and which ones failed!
Why dont they show this in schools it would definitely be a hit and wouldn't bore the children to sleep. Awesome upload.
Valeu Doc Tube , Tmj 😎
Aluminum brake drums, I wonder how that worked out for them...Lol!
@petecotter6790
3 жыл бұрын
I believed worked better than cast steel!
@alockworkorange7296
3 жыл бұрын
There actualy quite comon but their steel lined
@wamyx8Nz
3 жыл бұрын
Same way aluminum engine blocks work: you use a lining of steel on the abrasion surface and use the aluminum to carry the force of the load.
@coopermagee8977
3 жыл бұрын
@My Name Correct. The drums had fins on the outside diameter to aid cooling. They are sort after to this day. They are efficient and cool quickly.
Watching this vid while conducting tensile tests on 2024-T42 aluminum sheet. Cool to see the backstory of its origin.
@kingdpsht1
6 жыл бұрын
+blnstr Working with aluminum is something I do every day. I can relate, and I’m intrigued by the info in this classic vid... What’s your point?
What gets me is how complex some things were and how educated some were to find ways of doing things, such as this and many other things 100+ years ago, but didnt think hand washing was necessary because they couldnt see any germs...
@Arterexius
3 жыл бұрын
The discovery of Aluminum is almost 200 years ago, as it was discovered in 1825. Germ theory was accepted as scientific theory in 1890. So it is plausible to argue that some of these scientists did indeed believe in germs existing and proper hygiene www.chemicool.com/elements/aluminum.html www.sciencemuseum.org.uk/objects-and-stories/medicine/listers-antisepsis-system
@wamyx8Nz
3 жыл бұрын
Well, to be fair you need an electron microscope to see a virus, and that didn't come along until the era of quantum physics in the 1920s. But our ancestors were not dumb. medical instruments were often made of silver. Why? because silver kills pathogens via the oligodynamic effect while being non-toxic to humans. That's also why the rich ate food with silverware made of real silver. No fancy chemicals to get rid of all the germs, the silver did that. It is also probably the origin of the folk tale that throwing coins into a well brought good luck. Copper and silver coins both release ions that kill germs.
They mentioned Kaiser Aluminum, I live near the old factory, been shut down for years. All processing has been shipped over seas.
@wizard_of_poz4413
3 жыл бұрын
All hail the Chinese for smelting aluminum alloy at a loss
@SerunaXI
3 жыл бұрын
@@wizard_of_poz4413 War costs money no matter how you go about it. If it means weakening an enemy by making them dependent, then the cost is perhaps justified.
Awesome, thanks for uploading this!
High standards for quality control was a thing. Now we the consumer are their free quality control.
@stevecharmer4296
3 жыл бұрын
Oh do shut up
@thomasellenwood166
3 жыл бұрын
Wdym
@buddhull3657
3 жыл бұрын
All companies think about is the customer, otherwise they'd be out of business🤦♂️
this is 100% the same voice from that "the rocket knows where it is based on where it isn't" video.
I love this! Just learned about this in my materials introductory course. When was this video made?
@sonnylatchstring
6 жыл бұрын
I reckon 1955
@Anonymous12465
6 жыл бұрын
Sounds 'bout right.
@daleslover2771
4 жыл бұрын
Tony Samson 🤣
@daleslover2771
4 жыл бұрын
Sonny Latchstring 👍
yes him I can understand. Used to spend years picking up aluminum can for quick cash. When it was .65cents a pound now not so much. Thank You Loader.
Like to learn that with explicite good vidéos, thanks.
Love it!
These animations are so charming
Aluminum wiring. Excellent.
I wish everything was explained this way!
Is anyone else thinking of the “zinc” film from the Simpsons?
jolly music impurities, such as people living on the land, are separated from the bauxite through an iterative process of nudging. jolly music continues these old docs are great
its amazing how much science and intelligent minds it took to give us a pop can that we throw away in the trash when were done drinking its contents...
Awww, I miss that voice, those cartoons - that explained/showed us everything when we were younger.
Fascinating.
Aluminium is my favourite but I never knew that it took so much processing
@SomeUserNameBlahBlah
3 жыл бұрын
This is why recycling Aluminum is a big resource saver.
"Laughs in satisfactory"
@Ben-Hollingbery
3 жыл бұрын
To be honest, I kinda wish Satisfactory was this complex
@GoblinKnightLeo
3 жыл бұрын
@@Ben-Hollingbery I don't - the game can barely handle what players can already do with it.
በበቂ ሁኔታ የሚያስተምር ነው በጣም አመሰግናለሁ
Right when the video got interesting 3d wise, of course it cut out. Thank you for this either way, informal for sure.
Wow this makes me wonder how old is "how its made" this is awesome
Imagine being the person who thought of doing all those steps. Just imagine. Also, just imagine if Jamaicans had got rich from their Aluminum.
@Archbishop_of_the_Noodle
2 жыл бұрын
2 people Hall and Heroult who's process of manufacture is named after. Also, aluminum is so common you can go to your backyard, get a bucket and refine at least a few ounces everywhere in the world. Even then it would have been undercut from most of the northern part of Australia being made out of bauxite.
ally rim and brake drum in one, cant see how that could go wrong
@Riverrockphotos
3 жыл бұрын
Not to mention when you need a new drum you need a whole new rim. But clearly it didn't work. I think I have ever seen an aluminum brake drum ever.
Алюминий вообще потрясающий материал, выгодно отличается на фоне других металлов. А старые фильмы душевнее воспринимаются , у создателей был другой подход к работе и цели.
Molten metals are cool so pure in liquid form and it is amazing what humans do with it.
Back when America invested in America and took pride in their accomplishments.
@blacklivesmatter2083
2 жыл бұрын
Black people invented everything we use today. From aluminum to space travel
@DJBigRick870
2 жыл бұрын
@@blacklivesmatter2083 That was random. Actually Rockets and space travel came from the Nazis unfortunately
@blacklivesmatter2083
2 жыл бұрын
@@DJBigRick870 First man on da moon was a black man named Tyrone. Him and his boyzzz Durag and lil Uzi wuz da first crips on da Apollo mission Black HISTORY
Where do you get all these old documentaries
@digit975
6 жыл бұрын
Obviously you’re not a golfer
@christinad4432
6 жыл бұрын
the duderino grandmas attic.. on the left, in an old dusty trunk. Your welcome 🙃
@GrandMasterLynx
3 жыл бұрын
School
I'm retired from Kaiser aluminum in Heath Ohio. It is an amazing process.
The animation should be used in schools and colleges.😅
Nice information
Do you yanks refer to it as “aluminum” on the periodic table as well?
@Nords555
3 жыл бұрын
there is no "ium" in the word....
thank you
this reminds me of the movie The Iron Giant, one of my favorite movies growing up. ima go watch it right now.
Excellent explanation. Nice seeing my man at 2:47 siphon off a ladle of liquid aluminum at well over 1,100 degrees Fahrenheit WITH HIS FREAKING MOUTH!
Interesting
Boomers: "Why is everything so political today?!" Videos from when they were kids: *randomly interrrupts the fascinating aluminum manufacturing process to talk about how great capitalism is*
@lawsonj39
3 жыл бұрын
Right--like Communists can't make aluminum!
@kevinh2345
3 жыл бұрын
@@lawsonj39 like communists don't constantly broadcast to their populace how important communism is.
@kr854
3 жыл бұрын
It wasn't random at all. The facility required huge investments to get going and it is explained in the video that it was provided by private investors.
@ComradePhoenix
3 жыл бұрын
@@kr854 And that's why they also went on similar tangents about the formation of the ore they mined, and the design of the ship used to haul that ore, the scientific history of aluminum, etc., right?
@kr854
3 жыл бұрын
@@ComradePhoenix You're reaching and hard. It was related to the topic. The kind of "politics in everything" some people are complaining about is when it has no connections to the topic.
We put a fantastic amount of aluminum into landfills. We may have to mine them someday.
@JimWhitaker
3 жыл бұрын
Why? Aluminium is the third most abundant element in the Earth's crust.
What is the degree of purity of aluminum oxide required to form bauxite in the ore?
At one time, people were humble and trustworthy aka, nice. Now people don't even know their neighbors and could care-less about them. I don't wanna go forward in time, but rather back to when people really loved one another!
I wonder if this is how it's still processed?
@AdstarAPAD
5 жыл бұрын
Very much the same.. But more Automated.. Less workers..
@rsdna9698
4 жыл бұрын
The same, but much more expensive because "safety".
I wonder how many of those facilities are still in operation.
@JimmieJoeSparky
3 жыл бұрын
They’re all in China now.
@viquezug3936
3 жыл бұрын
@@JimmieJoeSparky WRONG well, maybe not completely. Aluminium is produced where electricity is the cheapest, like in Iceland.
@kylesmith1832
3 жыл бұрын
There is a plant in washington state I actually work there still goin strong too at that but yeah not all in china that's for sure !
@viquezug3936
3 жыл бұрын
@@kylesmith1832 What type of power plant do you have over there?
@kylesmith1832
3 жыл бұрын
Natural gas
Sound like Fallout manual :)
how long ago was this aluminum factorey making aluminum
How did they figure out how to do this the first time?
...and that's why war, war never changes.
@nicolasfiore
3 жыл бұрын
I'm a simple man. I see a Fallout-related comment, I hit the Like button.
When was this video made? 1958?
Cool
Makes you wonder who casually stumbled across aluminium ?
@thundercactus
3 жыл бұрын
Alum was used as far back as the Greeks for dyes, large quantities of alum are found in western Egypt. Attempts to make metal aluminum date back to 1760. In 1825, a Danish physicist/chemist had isolated aluminum. From 1856 to 1890, industrial production of aluminum began. After WW1, it became obvious that air power was going to be pivotal to future warfare, and in the development of an all metal plane, Germans developed the first aerospace alloy; duralumin (2000 series) And all this because someone came across some white and clear crystals and thought "what can I do with these?"
Sounds effects just because 😎
Old is gold.
So how is aluminum a metal if it’s a byproduct? Or am I missing something.
you have got 1million subscribers
"Observing this tremendous mill in action, one can’t help but sense that here in this massive complexity is a symbol of the strength of the American private enterprise system. Operated by highly skilled workers the costly equipment is made possible through investment by thousands of stock holders. Men and women who believe that our American economic system can continue to produce more things for more people efficiently and without waste." Oh how the mighty have fallen. I fear we've sold off our industrial might to the lowest bidder. If the US gets dragged into another world war I doubt we will have the ability to sustain.
@yarnosh
3 жыл бұрын
"Oh how the mighty have fallen. I fear we've sold off our industrial might to the lowest bidder." Ya, corporations want cheap labor. This is capitalism. It is a double-edge sword. Great for consumers. Terrible for workers.
@tylerdurden4080
2 жыл бұрын
@@yarnosh the culprit is not greedy corporations alone. Look at the govt first, for every action there is an equal an opposite reaction. I guarantee that every company leaving American shores is preceded by some idiotic govt regulation. The federal govt is full of incompetent and evil grifters.
@yarnosh
2 жыл бұрын
@@tylerdurden4080 While there certainly exist idiotic regulations, at a fundamental level though they are necessary and beneficial to the worker. Minimum wage laws, workplace safety, environmental protection... these all drive jobs overseas, but you would not want to work in or live near those factories. Left entirely to their own devices and motivations, corporations would tend towards literal slave labor belching God knows what into the environment. Only government regulations and unions can keep that in check. Lifting those regulations just to keep a company from movign would be a mistake. We need to support the places the companies are moving to in adopting similar regulations so that there's no place to find slave labor. Unfortunately most Americans don't want to pay the price for 100% domestic goods produced under good working conditions.
@tylerdurden4080
2 жыл бұрын
@@yarnosh one day you're going to look back on what you believed to be good governance and your going to realize how foolish you were. Unfortunately for you and I we will all suffer mightily because of our poor choices.
@yarnosh
2 жыл бұрын
@@tylerdurden4080 I've already looked back. And history says I'm right. Sounds like you can't actually articulate an argument against what I said. You can't trust corporations to have your best interests as a worker OR a consumer in mind. They care about profit and nothing else. Regulation is absolutely essential to protect workers, consumers, and the environment from pure greed. Greed is NOT good. The industrial revolution in America is full of examples of workers (many of them children) subject the worst conditions for minimal compensation. And that was a step up from the very literal slavery before that. The simple reality is that people like you are more than happy to buy cheap products made by slave labor overseas. You can blame regulation all you want, but in the end people want their goods cheap. And paying workers a livign wage isn't cheap.
What I’d like to know is who or what group of ppl came up with the original concept of extracting aluminum from red dirt basically. How did this person or persons know the aluminum was in the bauxite. I believe the discovery of aluminum came about in the 18th or 19th century. And it wasn’t like this stuff was just lying around as nuggets. That discovery is an amazing thing to me!
@qklmike
4 жыл бұрын
Alcoa has a similar yet more in depth video
Imagine being able to easily get a factory job out of high school. Ha ha yeah
@ihasbagus849
3 жыл бұрын
Sorry, this factory requires a 4 year degree!
@whiteamerican
3 жыл бұрын
China can
@McNipples3030
3 жыл бұрын
@@whiteamerican by choice
Amazing. How the hell did we know how to do that?
@JesseWeirdo
3 жыл бұрын
Aliens...
@dmd8552
3 жыл бұрын
By learning from other refining processes, small scale testing and many hours of dedicated work done by very intelligent people.
Love the cartoons.
alumina too! KOut
Hard to imagine ALCOA doesn’t smelt in the USA anymore. Good job at Rockdale. Miss those days. Never see jobs like this again; graduate on Saturday, start work on Monday, earn a decent wage to support a family & retire twenty or thirty years later.
Well you can tell it’s safe because the workers in the videos are cartoon characters, they are pretty delicate compared to a regular person. So if a cartoon character can safely do it then it’s 100% completely safe to people. Just look at the Rodger rabbit movie... those cartoons safely did all the dangerous stunts in that
Mid 1950's the world produced around 3 million metric tons of aluminium. Now the number is around 60 million metric tons.
Al-U-minium jeez Murica!
Yeah Good !
I’m off to watch some aluminium extrusion 😁
What year is this?
What year is this
I have bauxite 70 percent but i dont know how electrolysis plant make can any one help me
How did they figure out this process??????
@thundercactus
3 жыл бұрын
trial and error in labs. This is what chemists, and now metallurgists, do.
Zinc, zinc! come back zinc!
Crystall clear document ation of it,no crap BS added to it like nowaday’s. Yeah aluminum is a great alturnative for steel, it’s lightweight & rust resistive,now it’s true that aluminum is not that strong as steel but by melting aluminum to 1000 celcius and then cooling it down and repeat that whole process,it can be made allmost as strong as steel.
@thundercactus
3 жыл бұрын
Remelting aluminum doesn't make it strong, it just makes it aluminum. What you're probably referring to is age hardening, and it doesn't require aluminum be melted, it's a cooling process. And it's not a characteristic of aluminum itself, but rather certain alloys OF aluminum. Regardless, "strength" is about as ambiguous a characteristic as "steel" is a material.
Can't tell if I want chocolate fudge covered cookies or rice crispies right now.
@matilde8650
4 жыл бұрын
chocolate fudge covered cookies for sure
6:50 can't be complete without a plug for American capitalism.
@JohnSmith-hn6kv
3 жыл бұрын
"the highly skilled workers" - none wearing safety equipment.
@wizard_of_poz4413
3 жыл бұрын
These days, it's a Chinese factory or if it's in America it's a bunch of mexicans
@henrybyers5557
3 жыл бұрын
Back before unions got gutted and a basic worker could get a livable wage
@Daedric16
3 жыл бұрын
Of course, It was the Cold War.
@wizard_of_poz4413
3 жыл бұрын
@@Daedric16 how so
Jeez, I hope it's a lot easier to process raw aluminum these days.
Aluminum is an element. Aluminum things can be made. Aluminum can be purified or refined as it is called. Aluminum alloys can be made. We don't make elements until you get way up in the periodic table.
Kaiser makes a good 7075.
Also available from other countries.
Love they part where the worker sucks out the liquid aluminium from the pipe xD
Damn, they don’t make movies like this anymore...