Honda 400EX Trail Quad Restoration Rebuild
I bought this Honda TRX 400EX 4wheeler for less than $1000. It was in really bad shape with a rusted frame, poor wiring, wore out brakes, and a lot of old original parts that were simply used up. My plan was to shoot a little spray paint here and there to make it look presentable, but I ended up stripping the 4wheeler down to the bare frame, stripping the paint, repainting, and putting it back together with mostly new, upgraded parts. Give a shout if you have any questions, and I'll try to answer. Also, this 400 allegedly has a big bore 440 kit installed; however, that would've been done before I got it.
CFM Oil Pan
CFM Engine Cooler Shrouds
CFM Air & Battery Box
DID X-Ring Chain
Renthal Rear Sprocket
ASV Brake & Clutch Levers
Motion Pro Clutch Cable
Team Alba Racing Wheels
Team Alba Racing Steel Brake Lines
Team Alba Racing Brake Line Clamps
Team Alba Racing Intimidator Front Bumper
Pro Taper Bars
American Star Tie Rods & Tie Rod Ends
Ebay flippedquad14 Chicken Brake Reservoir Cover Cap
Genuin Honda Racing A-Arm Skid Plates
IMS Shift Lever
Mod Quad Billet Case Saver
QuadTech Seat Cover
MSR Fuel Bottles
Topeak Madula Bottle Holder
Pelican Tool Box
Ledaut Heat Wrap For Pipes
HMF Exhaust Muffler
PPG Self-Etching Epoxy Primer
Sherwin Williams CARC Latex 2K Finish Paint
Sheen is Achieved With Motul Shine & Go Over Flat Paint
Herculiner Bedliner Painted on Fenders
Rest of Plastics Painted with Rustoleum
Finish Clear Coat is USC Spraymax 2K
Hinson Clutch Plates and Basket
Tags:
Limitless atv video, Adventure Club Limitless, Limitless adventure club, you & me bassnectar
ATV Quad Yamaha Honda Cross Rinding Driving Sand Four banshee350 Trx400ex 2008 Clip Movie Sandpi Québec HillclimbRide on sand pit with Polaris KTM outlaw mxr 450 525 and Kawasaki KFX450R
ktm Polaris 450 mxr sx yfz450 kfx540r trx450r yamaha honda suzuki kawasaki mx tracks sound motoworks fox elka long travel yoshimura tags msr hiper race h-bomb film bomb squad huevos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 crusty demons dirt bike blak cops atv vs cops police crash compillation professional gopro sand pit dune jump atv quad movie sport stunt fox racing ltr450 brp can am ds450 rzr outlaw predator raptor blaster banshee 400ex warrior 350 500 kfx z400 mojave 250r quadracer quad racer atc
ltz 400, z400, z 400, scrambler quad atv dirtbike yamaha suzuki honda super moto supermoto motard supermotard trade sportbike bike motor cycle ducati honda kawasaki suzuki yamaha 599 600 748 749 750 848 900 929 954 1000 cbr gsxr gsx-r gsx r1 r6 zx6 zx9 zx10 zx6r zx7r zx9r zx10r zx-6r zx-9r zx-10r katana 600rr 900rr 929rr 954rr 1000rr srad 2008 2007 2006 2005 2004 2003 2002 2001 2000 1999 1998 1997 1996 1995 1994 1995 1993 turbo nos manual 6 spd 6speed 95 96 97 98 99 00 01 02 03 04 05 2000 2001 2002 2003 2004 2005 323 626 929 harley r1 r6 yzf 900 929 954 1000rr tl gsxr 636 zx10 zx6r ex250 ex500 320 430 500 600 550 911 944 sport Race track 92,93, 94 95 96 97 98 99 2000 00 325 540 2000, 2002, 2003, 1998, 1996, 1997, 2004, 636 ninja stunter stunted ttr legal crf crf450 crf50 stunting gsx-r zzr zx6r ttr kx raptor crb900 cbr900rr zx6r cbr900rr f4i cbrf4i not salvage 01 02 03 04 05 06 07 08 09 2009 excel excell street streetbike xr xr450 wtb want to buy for sale f/s fs trading ttr, 50, pitbike,4 stroke,2 stroke,80,xr,pitsterpro, racing yfz banshee warrior kfx 400ex 300ex 250ex ktm crf honda yamaha drz yz blaster dirtbike quad atv 100 250 300 400 450 predator raptor r1 r6 gsxr cbr zx 600 750 900 929 954 1000 1100 sport bike stunt limited street inspected edition le special fourwheeler, dirt bike dirtbike motocross, honda, ktm, suzuki, polaris, dirt, moto, enduro, dual sport, YZ450F crf450x crf450f sm wr250 wr450 yzf hyabusa rr 1300 cc 600cc 599cc 999cc 900ccMotorcycle Auto Katrina Josh Graham yamaha yfz 450 crash cuatriciclo atv quads trx argentina san nicolas motorcycle extreme mx quadcross jump supercross motocross racing super cross sx mx moto amp'd mobile ama race AMA motorcycle Davi Millsaps home interview yz 85 yzf250 2009kx250 2009crf250 2008 motocross john122594 hitting the jumps on my yz85motocross james stewart series mx compound twmx crazy double vs carmicheal ryan dungey catching up js extreme motor sport motocross freestyle jumping air backflip sports villopoto kx85 2004 rv 15 years old monster energys rider kawasaki scrub whip perris track ponca racing crashes Nationals Motor Sport Extreme Action HONDA CRF150R Motocross monster energy, red bull, rockstar makita bad wreck, crash Moins
Пікірлер: 456
That is probably one of the best looking 400ex's I've ever seen I hope you do more videos man 👍👌
@lukekutscherenko2555
4 жыл бұрын
Isaac Lichtenstein mines nice asf i
@300exchannel9
3 жыл бұрын
My quad is a 300ex and it’s really nice it’s bord out to a 400 and it’s fast af
@swampgumpharpy7977
3 жыл бұрын
“Fast af” huh?... You have quite an imagination for descriptive language.
@300exchannel9
3 жыл бұрын
@@swampgumpharpy7977 as fuck
@jorgeatv337
Жыл бұрын
U haven’t seen mines
I wish I could get one for less then 1k now. Its hilarious what people want for these this year.
@gabriellopez8101
3 жыл бұрын
Yea dude I got mine pretty cheap 2.4k 2004
@jjay718
3 жыл бұрын
@@gabriellopez8101 Paid 3500 for my 2012. Its pretty clean though.
@gabriellopez8101
3 жыл бұрын
John J dang thats pretty cool👍🏽
@kingstonlabelle6954
3 жыл бұрын
Bought an 01 for $500
@swampgumpharpy7977
3 жыл бұрын
Yeah man! Check the carrier bearings, swing arm bearings, and a-arm bearings. I promise you they’re shot: they all are. Have fun with it, though man, you got a great deal.
This 400 is awesome!!! I'm nearly done with the same type of "restoration" on my 2000 and you've given me a bunch of new, great ideas that involve ingenuity~ not relying on dumping a ton of money into it but being practical. I wish I had stumbled across this video sooner. Thank you!
That is one beautiful quad. Best 400ex I've seen so far man!
@swampgumpharpy7977
6 жыл бұрын
Thanks, Man! Glad to hear it.
@elliotparise5508
6 жыл бұрын
Jacob Greeson nul
Mine is an 03. Had it for about 10 years now and purrs and pulls like a champ. Love all the mods you did in which I will be copying some of them goodies onto mine.
I love the MSR fuel tank setup. I'm going to set my 400ex up for cruising trails as well. My friends all have 4x4 quads and we are all middle aged lol.
@swampgumpharpy7977
2 жыл бұрын
Nothing wrong with middle aged! Check out a few of the newer videos showing how we took it further. About to release where it's at now. $15,000 later.
@mixflip
2 жыл бұрын
@@swampgumpharpy7977 $15k???? Wow
Got me a 2014 400x man you can go wrong with these quads. They are literally indestructible. Love your build too!
really enjoyed the vid ! fantastic build ! something to be proud of for sure , lots of inspiration here keep up the good work
@swampgumpharpy7977
7 жыл бұрын
Thank you, Robert. You're very kind!
Great job buddy, enjoy the rides with the family.
Love the tires,sounds great,and I think the muffler looks great with the yellow.
So awesome. I just got one, totally dinged up and treated like the tank that it is, I'm looking forward to putting some work like you have into mine. Thanks for giving me hope😂👌🙌
This thing is beautiful!! Great job
Great looking quad bro I love when people put time and effort into what they have, instead of just buying a brand new 450. I myself have a souped up 300ex that I absolutely love she still runs like a beast :) keep up the good work that thing is bad ass.
@swampgumpharpy7977
7 жыл бұрын
Thanks! It's much more rewarding to put a little work into an older one. And a great time with my son, too! These are the things he'll remember.
Currently building mine. Have bunch of parts at coating. And have around 2k in the project. Your bike makes me excited to complete mine
For what you spent looks awesome brother!!🤙🤙💪💪
NICE!!! Can't wait to get a build going one of these days!
Love your build I'm building a 03 raptor it already had ton of aftermarket parts on it good job
Great job buddy, enjoy!
This thing looking really good I’m thinking on getting one now 😍
great looking quad man!
I love the 400ex myself I have owned 3 and they are awesome machines very reliable easy to work on and fun to ride.
Thats probably the best lookin 400ex ive seen
Beautiful quad and great video
Awesome 400 ex!! I still have 2 2000 models layed out with 460 stroker motors in them and ride with the 450s every weekend.We do some gncc vet C for fun too.great looking quad again..
Nice work....that bike came out nice and without breaking the bank.
@swampgumpharpy7977
7 жыл бұрын
T P, Thanks!
Beautiful set up
Nice work bro that thing looks awesome
You did an amazing job
Thanks for the good video dudeskie!
That’s a clean 400ex man I have the same year with a big bore 440 kit with a stage 2 cam and it runs lean and mean and now I’m trying to get it to look as good as you’d man
Damn brother.....speachless!!! nice build man!! Love it!!! Middle class man on a middle class budget! I'm a heavy equipment operator making just enough to get by and pay my mortgage,but always enough for toys...Raptor/Banshee build coming soon!!
@swampgumpharpy7977
7 жыл бұрын
I wanna see those posts when you got'em, hoss. Make that paper, and buy those toys! Lol
Good job 🔥🔥🔥
Sooo sick! I got a 03/04 400ex also that I got on a trade for an old gy6 Carter Talon 150cc kart that I got for $150. The kid that I made the trade with only cared that the kart ran. The quad does need a lot of TLC but I'm very handy and got it running no problem, just need the plastics to get it going on looking this good.
Dude i love it!!!
I stole the fuel bottle idea. Your quad looks clean.
@swampgumpharpy7977
6 жыл бұрын
Yeah? Awesome, man!
yo this thing looks siiick Im gonna buy a old 400 like this and do some mods (probably more engine/suspension) but damn is yours sharp keep it up man
nice job. looks really good.
Kool thanks bro. can't wait to see the blaster.
@swampgumpharpy7977
4 жыл бұрын
81 caution have a look at my most recent video of this 400ex. As of today, I have almost $14000 into it. I’m building a second one too, but am keeping it under wraps till it’s completed.
@81caution45
4 жыл бұрын
@@swampgumpharpy7977 I found a 99 400EX at a garage sale in my neighborhood and got it for a hundred eighty dollars not running. I cleaned out and rebuilt carburetor and it started right up. Now just looking for ideas. Good luck thanks for sharing
dude I love the rims I wish I could afford rims right now but cant
@swampgumpharpy7977
7 жыл бұрын
Hey, good luck with those wheels. Have a look at Team Alba Racing. If you're interested in a set of beadlocks, their prices are reasonable.
@cameronnalley3197
7 жыл бұрын
Tank Man what size are your wheels ?
Nice bike, you done a good job
Just gave me hope for my 98’ 300ex 💪🏾
@swampgumpharpy7977
6 жыл бұрын
rsmith87 That’s cool, man! I wanna see it when it’s done.
@edwinwx260
5 жыл бұрын
How's the build comin along?
beautiful quad would be proud
@swampgumpharpy7977
7 жыл бұрын
Thanks!
Beautiful Quad man! I've been wanting to get into fixing up old Dirt Bikes and Quads and then Reselling them, All for fun and as side work from my regular 9-5 ya kno. Awsome work tho man!
Nice... my son is 9 and I'm looking to get us both inexpensive ATV's in the next year, plus I enjoy working on them too.
This is a sweet quad. I’m trying to find the parts that you have. Thanks for posting!!
@swampgumpharpy7977
4 жыл бұрын
Shteve Dip Thanks! Parts list is in the drop down. Stay tuned for an update, and my next build.
Best investment on a TRX is the case saver around the lower sprocket. I bought an excellent condition 300ex and continued to ride it like a hooligan the first time out as all young males do and chain fell off because the rear sprocket was worn and chain blew out the lower case. Talk about flushing $2500 down the tube over a $15 ebay part
@swampgumpharpy7977
7 жыл бұрын
Thanks! The case saver you see on mine is Mod Quad, and cost me $25.00.
excelente maquina compañero, increible de lo mejor que he visto... Creo que te robare alguna idea para el mio jajaja
Beautiful 😱jaw dropping
Nice quad I love little sahara
beautiful 400ex!
Awesome four wheeler
What a nice TRX 😁
@swampgumpharpy7977
4 жыл бұрын
Pain is Temporary It doesn’t look like this anymore. Come back in a week or two to see it now.
nice build man
great build
That clear coat is probably "Clear Max 2k" it says 368 0061 in big numbers on the front and it has the plastic thing on the cap you put on the bottom of the can and smack down to break open the hardener chamber inside the can. I bought some at NAPA and its bad ass. Thats a nive 400ex man. I am leaning towards getting one as i see them cheap around here and i have an old honda CM450e twin streetbike sitting here lol it'd be a beast
That look so sick
This thing is beautiful
@swampgumpharpy7977
3 жыл бұрын
Have a look at our other videos to see it today. It’s come a long way!
Im inspired, great video!
@swampgumpharpy7977
5 жыл бұрын
Thanks, Samuel!
I love these quads, I've rode them and owned them. If you decide not to put skid pans across the whole quad out at least suggest putting one on your rear swing arm especially for when you go to the trails, you'll be bashing your Sprocket and your disc brake, and keep an eye on the bearing carrier as well, 👌 ;) she's a beautiful build man
@swampgumpharpy7977
6 жыл бұрын
I went ahead and installed a skid plate under the swing arm. I think it's noticeable in my second video. Thanks, man!
yeah it's kinda difficult my 400ex looks amazing. lol nice quad man
looks like you made a really nice and practical fourwheeler for a decent amount
@swampgumpharpy7977
7 жыл бұрын
Great comment. That's exactly what I did.
so sick im gonna do something like this to my 400ex
nice build!
@aidenhawkins7651
6 жыл бұрын
is there reverse
Hey great build but a few questions one what size tires did you get and where did you get them. Third on the alba racing sight was thoes wheels under the Honda trx 400 ex section
Gunna base my build off yours best EX ive seen yet
Hey man what bolt pattern did u go with on the wheels? Also tires size and choice I like the look of these!
Awesome build. I just picked up a 05 yesterday and your build is giving me great ideas. What's the blue covering I see on the swing arm and around the left side of the engine? Thanks
@swampgumpharpy7977
6 жыл бұрын
That's blue, plastic conduit. I took mine off because, although it looks good in pictures, it looks a little cheap in person. That's just my opinion.
Were to buy the "air/wind callers"?
Hey I wanted to know the name of the “air cals” you talked about. They are the plates and have “RPO powersports HMF” on both sides right underneath the front fenders
Very nice built. I'm building a 2007 400ex and I'm wanting the red black beadlocks like that? What size is ur front and rear wheels/tires. I can only find rears. Also the blue wire cover from ur rear brake lines up where did u find that?
I want to add that the 400ex or 400x is absolutely the best ATV if you don't want the fastest quad but a fast quad that is super reliable and fun. Best option if you have three grand or less. I live in Michigan and when I go up to the dunes half of what you see you up there are Hondas like this some of them even have big bore kits and Run with the 450s no problem. Half the time it's hard to even tell the difference because they have extended rear axles and extended a arms. You have to look at the plastics and headlight to determine what model it is
@blakemirsberger4794
7 жыл бұрын
Joe Bs Hondas are not reliable
@smartmandakota
7 жыл бұрын
Blake Mirsberger I call major bullshit on this one man. With every Honda I've ever owned or been around, if it'll turn over, it'll run! May have burnt valves, worn rings, or what have you, but by god it still runs!
@mattson_9067
7 жыл бұрын
Joe Bs where in Michigan? I live in Michigan also.
@joes.7536
7 жыл бұрын
Dugan Mattson Royal Oak
@NovaGreen333
6 жыл бұрын
Also in Michigan! South East! Got a fully rebuilt 91 Honda 250X. Has some 300 parts. All new red plastics, it's mint.
What are the things on the side to help the motor cool ? I’m having a hard time finding them on google
Really nice build. Great job. I have an '07 that I am thinking of doing some mods to. How much cooler does that air shroud keep the bike?
@swampgumpharpy7977
7 жыл бұрын
CFM Performance claims a 5-degree decrease in temps evident in their test results. The oil cooler shows a decrease in operating temperature of around 20 degrees. I believe that, with the use of the shrouds, oversize oil cooler, and wrapping the headers, I'm probably running around 30 degrees cooler. This estimation is based entirely off of somebody else's test results, and not my own. Thanks for having a look and commenting.
So I'm a little late but I recently got a 400ex and the oil tank is so close to the exhaust that it already blew the pistons once, do you have a recommendation on what to do becasue I see you didnt move your?
do you have any pics of how you wired everything when you put the battery box on? Also, on the cmf air scoops. Doesn't that bolt hole go to the flare thats missing on your bike? I thought they just go right in without any modification. you have another hole you drilled through the flare to bolt the scoop on. just curious after watching this video i went and bought some but they don't look like they bolt straight on. did you have to do any shaving to get the top mount to screw on? Thanks and awesome build man!
@swampgumpharpy7977
5 жыл бұрын
Late answer, I know, but yes, I did drill holes for the fenders to mount on the shrouds. I had forgotten that.
Awesome ride man. Two questions... where did you find those shock covers and where do you find that high temp tape covering the header. Thanks man, love the build!
@swampgumpharpy7977
6 жыл бұрын
Hey man! Thanks! I found the shock covers on eBay, and the tape can be purchased at any auto parts store. Most of the major chain parts stores keep this tape in stock. The ebay seller is jorpi-bike. These socks are far superior in quality to any others I've used.
Rebuilding my 04 300ex 387bore going to use your tips with the battery and air box
@swampgumpharpy7977
3 жыл бұрын
Awesome! Let us know how it comes out!
This is one bad ass budget built even in 2018
Awesome looking quad man, doing rebuild on mine also. Where did you find those Honda shock covers? Been looking for them!
man, that is absolutely clean! how did u paint it? nm.... u tell us, i just had to wait
Hey man we’re did you get the Honda shock covers at ??
How is that paint lasting on your frame? I’m thinking of doing it! A lot cheaper then powder coat
that things fricking awsome
@swampgumpharpy7977
7 жыл бұрын
Thanks!
What size tires do you have? About to put same wheels on my 08
really like the extra fuel idea looks sharp
@swampgumpharpy7977
7 жыл бұрын
Right?
@coleschowe7706
7 жыл бұрын
Jeremy Bowers I wear a backpack with tools and gas too it's the best idea I've had in a while give it a go next time you can you won't regret it
@wordcrimes4649
7 жыл бұрын
Cole Schowe isnt that heavy
@coleschowe7706
7 жыл бұрын
no not really it feels like my school bag so I do just fine with it
@swampgumpharpy7977
3 жыл бұрын
@Probably wont die from coronavibrus, Funny that you would leave us a comment this mindless; give yourself a thumbs-up; then actually leave the misspelled and half-witted comment up as a testament to your complete lack of education and wit. In all seriousness, it demonstrates great self-awareness that you’ve changed your name from “shit diaper” to “probably wont die from coronavibrus”. You and your outbursts of misspelled rants are always welcomed on our page, sir, for the sake of a quick laugh at your expense, and perhaps a little of our own. 😉
I have to ask what is that plastic like material on the brake line going to the rear caliper?? And where I can get that from bc somthing little like that makes the quad look really nice. Thank you in advance
@swampgumpharpy7977
7 жыл бұрын
It's blue, plastic conduit. I think I got it at an auto parts store.
What bend are the protaper bars?
Did you get rid of the white brothers exhaust? Would you mind giving it to me perhaps.
Maybe I missed it but how and what did you use to paint the motor and what did you use to keep the engine from chipping the paint or making it faded?
@swampgumpharpy7977
4 жыл бұрын
I have a new video coming out in a couple of weeks. I'll discuss painting the engine in that video.
I’m doing my raptor build, where can I get some of those air cals
What’s wrong with the fenders did they get melted?
How is the hercules liner holding up?
Did you have to drill a hole through the rear frame to mount the CFM air box? I just bought one and it says no mods required... But that doesn't seem true
@swampgumpharpy7977
6 жыл бұрын
Jonathan Presseller, Mine fit without any modifications or drilling.
how does it run good or bad
Nice quad! Question, what are the metal airway looking things under the front fenders?
@swampgumpharpy7977
5 жыл бұрын
Gavin Stark fairings. They direct air toward the engine, and help keep it cool.
@gstark4751
5 жыл бұрын
Tank Man thank you!!
@gstark4751
5 жыл бұрын
Tank Man where did you get yours
@swampgumpharpy7977
5 жыл бұрын
Gavin Stark Can’t remember off-hand. Have a look at my parts list above. I also say in the video.
What's the exact model of the asv levers ?
Nice 👍 good job 👍 get in the motor now😬
@swampgumpharpy7977
3 жыл бұрын
On that, Hoss. Look at new vids for updates. 😄
Nice!
Nice 😎
if you cycle the rear suspension all the way up, how close does it come to hitting that yellow box?
@swampgumpharpy7977
7 жыл бұрын
The yellow Pelican box is positioned behind the brake disc, so there isn't any way for it to hit.