Homemade Electric Buggy, Ep 2: Suspension & Steering

Тәжірибелік нұсқаулар және стиль

Homemade Electric Buggy, Ep 2: Suspension & Steering
In this video I build and install the suspension and steering components in my homemade electric buggy. Check out my blog for a breakdown of what parts and materials I used and how I put it all together: renewablesystemstechnology.co...
Electric motorbike build:
• Build An Electric Moto...
Website: www.resystech.com
Follow RST on Facebook:
/ renewablesystemstechno...
Support RST on Patreon or KZread and get access to these videos AD FREE, as well as dozens of project plans:
/ resystech
/ @jamesbiggar
Special thanks to the following supporters:
Rodrigo Quispe Sipe
Saravana Kumar
Michael Manning
Ashwin Jayaram
george
Lidio Páez
bill hayward
Levi Allen
Garrit Jacobson
MURAT AKSOZEK
Tim
Cian O'Malley
Don
Emeka Eruokwu
mklr
Craig Martin-Smith
sawyer90
Kevin Mccusker
Elias
David Morfin
Bruce King
Julien Dublin
FELIX DEHERRERA
Agalelei Toetu
Martin Lahm
nullstyle
Nikkiwuff
Anton Filonenko
steve stofiel
Leslie L. Isgrigg
David McAdams
John Walker
Remco Kok
יוסף כהן
antonio narciso
Rama Krishna
David Ponce
Jozef De Potter
grecco3631
Robert Smith
Ron Valerius
Alkhatim Almahdi
Andreas Dewatmoko
Joshua Burd
William Jewett
Jeremy H.
Islanderpc
David Franklin
I really appreciate your help, you guys are awesome!
1" DOM tubing:
www.metalsdepot.com/steel-pro...
Tires:
www.ebay.ca/itm/162915996770
Rear wheels:
www.ebay.ca/itm/401048540981
Front wheels:
www.ebay.ca/itm/332660137281
Steering rack:
www.ebay.ca/itm/114293091571
Steering U-joint:
www.ebay.ca/itm/272586563610
Heim joints with bungs and spacers:
www.ebay.ca/itm/151575208212
Ball joints:
www.ebay.ca/itm/362016179000
Weld on poly bushings:
www.ebay.ca/itm/152899622438
Rear shocks:
www.ebay.ca/itm/143977624282
Front shocks:
www.ebay.ca/itm/264901482773?

Пікірлер: 108

  • @JamesBiggar
    @JamesBiggar3 жыл бұрын

    Thanks for watching everyone! Links for the components that I used in this video are in the video description. If you have any questions, just ask. I read every comment. Enjoy your Sunday!

  • @user-mj5sb8xn8z

    @user-mj5sb8xn8z

    2 жыл бұрын

    FYYYDDD9DD

  • @SandyWalsh
    @SandyWalsh3 жыл бұрын

    That's going to be badass.

  • @brianswelding
    @brianswelding2 жыл бұрын

    James, I love that you do all this with the same tools I have in my shop. No fancy shmancy stuff. Just basic fab tools and, what's that thing the old-timers used to build everything with?... craftsmanship.

  • @addictedtoair1351

    @addictedtoair1351

    2 жыл бұрын

    Idk man, I'm not sure if the plasma cutter is basic

  • @suntzu6122
    @suntzu61226 ай бұрын

    Watching you work is mesmerizing. Love your channel dude!

  • @WileHeCoyote
    @WileHeCoyote3 жыл бұрын

    LOOKIN BEAUTIFULL BUD!

  • @user-kr1jv8or7r
    @user-kr1jv8or7r3 жыл бұрын

    Долгожданный видос! 👍👍

  • @josepalacios7975
    @josepalacios79753 жыл бұрын

    It's really awesome! I do want to see it when finished. Please make another video of the streetfighter.

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    When the time comes.

  • @yuvrajbhogaonkar4470
    @yuvrajbhogaonkar44703 жыл бұрын

    Can't wait to see your another video

  • @noorulhudakhan964
    @noorulhudakhan9643 жыл бұрын

    Excellent job brother

  • @haydensuperville1967
    @haydensuperville19672 жыл бұрын

    Masterful....You have me thinking hydrostatic motors now Chief.....

  • @FerSniper
    @FerSniper3 жыл бұрын

    Круто!!! Спасибо за видео!!!

  • @eliasgamezgarcia3414
    @eliasgamezgarcia34143 жыл бұрын

    Dude you are just awesome

  • @naeemnofal5840
    @naeemnofal58403 жыл бұрын

    You are the best just continou

  • @FreeFinca
    @FreeFinca Жыл бұрын

    I do like a bit of pipe pipe pipe. Nice work dude 👏🏻

  • @BenMitro
    @BenMitro3 жыл бұрын

    I've been badgering Rather be Welding to build an electric cart and here you are! Had a look at the project page - wow! I can't help thinking install two motors rather than the LSD - I know that means two controllers, software for recreating LSD functionality and other complications. Many years ago I was building an electric cart for my kids using two motors and was toying with the idea of driving them in inverse series (so they spin correctly) and it occurred to me that this would provide a kind of differential action. Not sure if that was right though - never got that far... I abandoned the project after I got the elder of the two to sit in the driver seat while I loosely connected the motors to the flattish batteries - good thing they were just touched on because the cart shot off ripping the cables from my hands and disconnecting the motors. Later I did the calculation for top speed which turned out to be close to 90kmh - far too fast for a 10 year old! Scared me.

  • @BenMitro

    @BenMitro

    3 жыл бұрын

    --they were DC motors each capable of 4kW. @ 60V...you are using 3 phase - no idea of how to inverse series connect them.

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    I actually considered it for quite a while, but ultimately decided that it was a bit out of my league. QS sells e-car kits with multiple hub motors, but they're 3 phase and use standard Kelly controllers so I don't think the speed of each wheel is adjusted to suit their turning radius when turning. I could be wrong though. Plus they're hub motors, they're less than ideal for an off road machine. The diff only weighs 40 lbs and is a relatively easy solution. I want to build a two seater (side by side?) next year, but use 2 motors to make a 4x4.

  • @BenMitro

    @BenMitro

    3 жыл бұрын

    @@JamesBiggar Yeah I started building the electric cart when I still thought I was invincible. (I was going to design the speed controller in an FPGA - something I had only ever watched someone use!) Despite over 2 decades, I still overshoot my capabilities but it looks like you have the balance right :). Really looking forward to your build James.

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    Lol, you guys just get to see what goes right here, usually. I have my fair share of big bites, fails, head scratching and cursing

  • @CrazyCat229
    @CrazyCat2292 жыл бұрын

    So cool!

  • @okukhalid
    @okukhalid Жыл бұрын

    Tnx to your willingness

  • @proaudiorestore8926
    @proaudiorestore89263 жыл бұрын

    Nicely done dude! Looking great so far!

  • @abelmachado7126
    @abelmachado71265 ай бұрын

    Ta ficando top das galáxias parabéns

  • @EJ-74
    @EJ-743 жыл бұрын

    Awesome build 🔥👍 Can't wait to see it rip ✌️ I subbed

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    Thanks 👍

  • @akshaykharvi2201
    @akshaykharvi22013 жыл бұрын

    Love from India ❤️

  • @irfanqureshi3463

    @irfanqureshi3463

    3 жыл бұрын

    Me to

  • @juan.2438
    @juan.24383 жыл бұрын

    Hi from Spain

  • @maris22435
    @maris224353 жыл бұрын

    Super!

  • @eskanderx1027
    @eskanderx10272 жыл бұрын

    17:50 Thats feeling... Love that feeling.

  • @user-yb3nk5dx5l
    @user-yb3nk5dx5l Жыл бұрын

    Good work

  • @Levi_Allen
    @Levi_Allen3 жыл бұрын

    Those red coils look so rad. It’s cool seeing the suspension arms come together piece by piece. Something so satisfying about a bolt being tapped into place through some bronze bushings. Does this suspension build feel more complicated than the leaning trike?

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    I'm loving how it's turning out. The leaning suspension was more complicated, but it was the first that I'd ever built and I had to modify a lot of the existing chassis to do it and still couldn't build it the way that I wanted. I think starting from scratch with the trike would have been easier in that sense.

  • @brojoelchannel
    @brojoelchannel11 ай бұрын

    Good job man

  • @witosarlaw
    @witosarlaw2 жыл бұрын

    Mantap bang

  • @haisupercar
    @haisupercar8 ай бұрын

    Great quality bro ❤❤❤❤🎉🎉🎉🎉

  • @mahmoudshoja7511
    @mahmoudshoja75113 ай бұрын

    Great work James. Is this possible to give me a guide book or a pdf about sizes and metrics?

  • @Mohamad.mekanik001
    @Mohamad.mekanik0012 ай бұрын

    با حداقل ابزار بهترین عملکرد و نتیجه را به ارمغان اوردی.❤🤙

  • @franciscowashington2155
    @franciscowashington2155 Жыл бұрын

    Beleza muito bom 👍👍👍🇧🇷

  • @chbaisla
    @chbaisla3 жыл бұрын

    U r tony Starks Next build iron man suite

  • @Kaiyes_
    @Kaiyes_ Жыл бұрын

    instant sub

  • @andydeciccio
    @andydeciccio Жыл бұрын

    Where did you get the hubs and brake assemblies? I didn't see that listed anywhere.

  • @budipirang2694
    @budipirang2694 Жыл бұрын

    very nice

  • @resgateerestore
    @resgateerestore2 жыл бұрын

    Cool

  • @charlesedwatdcruzcruz8308
    @charlesedwatdcruzcruz83082 жыл бұрын

    Desde Colombia Exelente

  • @OverbuiltByHenry
    @OverbuiltByHenry3 жыл бұрын

    Subscribed! I want to see what motor goes in this awesome build!

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    Thanks for the sub!

  • @OverbuiltByHenry

    @OverbuiltByHenry

    3 жыл бұрын

    @@JamesBiggar I didn't knew your channel, I also love to build electric things, specially go karts 😂. I'm preparing something big.

  • @apfunekhojob4787
    @apfunekhojob4787 Жыл бұрын

    Take me with you and teach me how to build 👍♥️

  • @charlesclarke9430
    @charlesclarke94303 жыл бұрын

    Dude your skill level 1000000!! DBZ refence LOL

  • @cethrondson
    @cethrondson3 жыл бұрын

    How many feet of tubing did the cart take to complete?

  • @pyuxp
    @pyuxp11 ай бұрын

    Looks great! Where did you get the suspensions from?

  • @dmr9042
    @dmr90423 жыл бұрын

    nice one. why does it takes me so long but it takes you few hours to get a lot of work done. lol

  • @emilyk776
    @emilyk776 Жыл бұрын

    What wheel bearing hub did u use?

  • @carlosfrances01
    @carlosfrances01 Жыл бұрын

    what type of cutting disk you are using on the grinder ?

  • @danielbadel1226
    @danielbadel12262 жыл бұрын

    Greetings Mr Biggar, excellent work! Just one question about the steering rack. Do you have a video Showing how to modify the steering rack so the control arm and the A arm pivot points almost coincide? I realize you got it customized on this video to avoid wheel misalignment while the suspension goes up and down

  • @JamesBiggar

    @JamesBiggar

    2 жыл бұрын

    No video. I just removed the OEM heim joints from the rack, then installed it to measure how far the ends needed to be extended to line up with the A arm joints on the chassis, then cut 1" DOM tubing to the appropriate length and welded a piece to either end of the rack. I drilled and welded a small 1.5x1.5" plate on the ends to fasten to the tie rods with bolts.

  • @ummthingy
    @ummthingy3 жыл бұрын

    looks good. that steering seems a bit slow though. Might be hard to maneuver on a tight trail

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    Thanks! But do you really think the rack is slow? The gearing is better than most passenger vehicles, which take at least 2 complete turns of the wheel from lock to lock. This rack is built specifically for sand rails and buggies (link is in the description). Just one complete turn of the wheel lock to lock is all it takes, like an F1 car, as shown in the video. No shuffling required. That's a lot quicker than the F150 that I'm used to driving in the trails lol.

  • @lloydaguirre5930
    @lloydaguirre59303 жыл бұрын

    Wow

  • @douglasharley2440
    @douglasharley24403 жыл бұрын

    how did you calculate the suspension/steering geometries??? you should test for bump-steer and other potential problems before driving it at high speed. a small issue like rear toe-in can be catastrophic. looking rugged af though!

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    It's all guesswork - not a clue what I'm doing ;) I ALWAYS test everything before driving at high speed. There's a wee little bit of bump steer (it should be obvious in the video when I'm jumping on it) but I expected that given the space that I had to work with in the chassis for setting up the tie rod elevation relative to the control arm geometry, and it's nothing that a steering stabilizer won't cure if needed. I want to test the basics in motion before spending any more $ on more components, though. But Ackerman is good after a quick 'eyeballed' tie rod adjustment, as you can see in the video. I didn't do a proper alignment though. Camber, caster and toe will be set after the finish is on and the final assembly begins.

  • @douglasharley2440

    @douglasharley2440

    3 жыл бұрын

    @@JamesBiggar nice!...you definitely have quite some idea what you are doing, guesswork notwithstanding. xf motosports has a really good series of videos on calculating suspension and steering geometries, and ackerman/antiackerman, but he was building a time attack race car, where nailing that stuff is crucially important, along with weight considerations. can't wait to see your newest creation in action, it's gonna be so sweet! peace

  • @roboticus3647
    @roboticus3647 Жыл бұрын

    @James Biggar: at this point, the frame still looks tacked together. When do you make the decision to fully weld it?

  • @JamesBiggar

    @JamesBiggar

    Жыл бұрын

    After all components are fitted, just before paint.

  • @b0bkata871
    @b0bkata87125 күн бұрын

    What's the thing holding the wheel base cald

  • @yuvrajbhogaonkar4470
    @yuvrajbhogaonkar44703 жыл бұрын

    From where I can get all the measurements because I want to build a cross cart like this

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    Plans will be available to purchase after the build is finished and tested.

  • @chrisdoucs
    @chrisdoucs2 жыл бұрын

    Great. ;- )

  • @ajepcacam7614
    @ajepcacam76147 ай бұрын

    Apakah itu differential kepunyaan mobil CRV ??? Apakan differential kepunyaan mobil butuh penyusuaian atau butuh modifikasi ?? Misalkan iya bisa dibuatan kan video nya pak .. terimakasih 🙇‍♂️🙇‍♂️🙇‍♂️

  • @Arcula-tc9lf
    @Arcula-tc9lf2 жыл бұрын

    Fkn awesone

  • @RG-gk4yi
    @RG-gk4yi3 жыл бұрын

    Very cool project. Just curious, why do you plasma cut some parts but use an angle grinder on others?

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    The plasma cutter can rough cut odd shapes easier/faster (especially in thick plate) and it doesn't send anywhere near as much dust into the air as an abrasive wheel on an angle grinder. The tight radius corners on axle housings would have been next to impossible to cut out of the 3/8" plate with a cutting wheel - there would have been a lot more grinding involved after. The plasma cutter allows me to cut as close to the line as possible in situations like that to minimize the amount of grinding. I hate grinding, and I hate the mess it makes - the dust gets everywhere.

  • @RG-gk4yi

    @RG-gk4yi

    3 жыл бұрын

    @@JamesBiggar That's what I would have thought. I meant to ask that question on your steering wheel video as it seemed you would have used the plasma cutter on that. I can only imagine what you would be building with a waterjet! Can't wait to see this finished.

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    I considered using it on the wheel, but I figured it might be a good idea to show a different method this time, one that most people could use for tight radii.

  • @RG-gk4yi

    @RG-gk4yi

    3 жыл бұрын

    ​@@JamesBiggar Got it. That's also very clever to use the router with carbide burrs. I'm gonna have to try that.

  • @nemojac
    @nemojac2 жыл бұрын

    Where did you get the suspension geometry of the buggy

  • @JamesBiggar

    @JamesBiggar

    2 жыл бұрын

    From my brain and a calculator. I don't have the time or necessary resources to write a proper lesson here, but you can learn all about double wishbone suspension design (and a lot more) from the AutoMotorGarage channel: kzread.infovideos

  • @nurtanmortius4859
    @nurtanmortius48593 жыл бұрын

    forgive the delitant, of course, but it seems to me that the ball joints on the suspension will wear out very quickly because they are not protected from dust, dirt and water. In addition, it will be difficult to replace them because everything is supported by welding. Overall, I really liked the concept and the look and am looking forward to continuing! Молодчина👏👏👏👏👍 .

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    These are self lubricating chromoly off road racing ball joints, that's why. Race machines don't typically have boots on their joints for a number of reasons. Also, the joints are NOT welded in place - their weld bungs are (ie: the threaded tubes/nuts that they screw into). All I have to do to replace the joints is simply unscrew them from the bungs. This is standard - all ball joints and heim joints on every machine screws into a bung which is welded in place. I thought that was very clear in the video. If they were welded in place, I would not be able to make adjustments and do a proper wheel alignment. This is the entire purpose of using adjustable bal and heim joints. "On a typical street car application, where maintenance is not done on a weekly basis, the boot is perfectly acceptable, as it will help to keep out the rain water and the small amounts of dirt that may come in contact with the ball joint. But in a racing application where everything needs to move as free as possible that boot may do more harm than good, as it can trap contaminants and increase resistance. As extra grease builds up in the boot, it increases the resistance on the stud. That grease has to be moved out of the way as the stud moves, so that low-friction ball joint that you bought is not as free moving as it could be. Running the joint without a boot allows for contaminants that may have gotten down in the cup to simply be pushed out and replaced with clean grease, and the excess to be removed entirely. It's recommended that greasing of the ball joints be a part of your weekly maintenance program." www.hotrod.com/articles/dust-boots-on-ball-joints/

  • @nurtanmortius4859

    @nurtanmortius4859

    3 жыл бұрын

    @@JamesBiggar thanks for the answer, I didn’t know about such ball joints.

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    For sure. Link for the ball joints is in the video description.

  • @barsergen399
    @barsergen399 Жыл бұрын

    what is the name of these bearings

  • @AlekseyCamodelkin
    @AlekseyCamodelkin3 жыл бұрын

    👍🤝🤝🤝

  • @user-ln2es3rk2i
    @user-ln2es3rk2i Жыл бұрын

    Hola buenas

  • @wabuhwabuh8674
    @wabuhwabuh86742 жыл бұрын

    does it have a differential?

  • @JamesBiggar

    @JamesBiggar

    2 жыл бұрын

    Yes.

  • @dogabelgesellerikusagi3391
    @dogabelgesellerikusagi33913 жыл бұрын

    AWERSOME. use electrtic?

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    Yes.

  • @morkovija
    @morkovija3 жыл бұрын

    hot diggidy daym.

  • @andarilhoblackpillimortal4579
    @andarilhoblackpillimortal45793 жыл бұрын

    Andarilho

  • @user-qi4ff5ny7c
    @user-qi4ff5ny7c3 жыл бұрын

    ГУД.

  • @ikbelmezroua5500
    @ikbelmezroua55003 жыл бұрын

    What's the name of the weld machine is this?

  • @fitnesszone9754
    @fitnesszone97548 ай бұрын

    Hi

  • @dirkdigler8663
    @dirkdigler86633 жыл бұрын

    OXYENNO!

  • @noronoro8461
    @noronoro8461 Жыл бұрын

    Do you agree to move to Algeria in order to manufacture and sell in Algeria in partnership with me?

  • @kamalrachid4273
    @kamalrachid42733 жыл бұрын

    You lack a turning machine

  • @JamesBiggar

    @JamesBiggar

    3 жыл бұрын

    I want for nothing.

  • @kamalrachid4273

    @kamalrachid4273

    3 жыл бұрын

    @@JamesBiggar I talk to you from the framework of your fans and not blame you on the machine

  • @kamalrachid4273

    @kamalrachid4273

    3 жыл бұрын

    Thank you, I wish you more glory

  • @anthonymartinez7977
    @anthonymartinez79772 жыл бұрын

    Why can't people buy a electric motorcycle from you

  • @JamesBiggar

    @JamesBiggar

    2 жыл бұрын

    I'm not a bike manufacturer, and I don't really have much interest in being one.

  • @saburovanatoly2197
    @saburovanatoly219710 ай бұрын

    люди, не знающие щтангенциркуля!

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