Holden Captiva Diesel P200A MiracleMAX

Common Rail Diesels have become a headache for customers and technicians alike. If not maintained or driven correctly, these will suffer from all sorts of issues that can cost a fortune to repair.
In this case, several factors slowed the diagnostic process. The cause behind all the faults in this vehicle is a common fault with no simple solution.
Disclaimer:
MiracleMAX wants you to be safe, however, no guarantee can be given against improper use or unauthorised modifications on the information provided. The repair shown in this video is carried out at your own risk and any property damage or injury is your own responsibility. Please ensure you carry out this repair safely using approved safe work practices, correct use of recommended tools and equipment. This video is educational only and is no guarantee of a result if done incorrectly. Any injury, damage or loss due to incorrect use of tools, information or equipment is the sole responsibility of the person carrying out the repair and not MiracleMAX.
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  • @JustAnother_Irishman
    @JustAnother_Irishman4 жыл бұрын

    Another great diagnosis Max. Every day is a school day. Thanks for sharing.

  • @MiracleMAX

    @MiracleMAX

    4 жыл бұрын

    Thanks, JustAnother IrishMan , As I said in the video, I learn so much during every repair that I do and that's why I'm keen to share what I have learned from others :)

  • @fishpaleryder393
    @fishpaleryder3933 жыл бұрын

    I somehow stumbled upon this video. Great diagnosis mate! Good job.

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    Hey FiSH Pale Ryder, You might enjoy other videos on the channel. Thanks for your comment! MiracleMAX

  • @johnwilson6111
    @johnwilson61114 ай бұрын

    Thanks for making this video. It's an excellent explanation of some of the issues with the intake system on Captivas.

  • @MiracleMAX

    @MiracleMAX

    4 ай бұрын

    Glad you liked it!

  • @Ripahh
    @Ripahh2 жыл бұрын

    P200A is easily fixed by using LiquiMoly Diesel Intake cleaner. One can through the turbo intake and a second can through the intake elbow after removing the straight hose under the battery. No need to remove the inlet manifold. I use GDS2 to hold rpm at 2,000. Cheers

  • @MiracleMAX

    @MiracleMAX

    2 жыл бұрын

    Hey Ripahh, I agree that a cleaner can be used as a maintenance program, but from my experience, the only way to clean out large amounts of carbon is to remove and ultrasonically clean the components. You also have to keep in mind, with an intake cleaner, all the carbon goes past the inlet valves and seats, up and down the bore, out the exhaust valves, past the turbo into the DPF. This can cause major issues with large amounts of carbon. Also, carbon is very abrasive, so can cause damage on the way out. But yes, for maintenance, trying to stop a build up of carbon before it becomes an issue, I agree. Thanks for your comment 😉👍

  • @Ripahh

    @Ripahh

    2 жыл бұрын

    @@MiracleMAX for my “off road Captiva” I flashed the ECU with DPF/EGR off. I removed the EGR cooler completely and used a delete pipe from Italy to replace the DPF. I also removed the Swirl valves from the manifold. The result is 525nm TQ up from 425nm. Fuel economy is now 8lt city and 6lt highway. No smoke from the exhaust unless flat out. It smoked with the DPF also. Boost up from 20psi - now 25psi. I know it’s in your best interest to overcharge customers to manually remove soot etc however LiquiMoly is proven DFP safe. That code WILL go away immediately. Cheers.

  • @MiracleMAX

    @MiracleMAX

    2 жыл бұрын

    @@Ripahh I'm glad that that method has worked for you. My customers interests are always a priority to me and my reputation, but as I stated in my last comment, large amounts of carbon will travel through the engine and cause possible damage. I use spray cleaner as a maintenance program, but when the carbon build up is excessive, I am not happy to push that potential damage through the engine. I appreciate your comments and thank you for sharing.

  • @MrConspark
    @MrConspark2 жыл бұрын

    Good basic diagnosis, thanks Max How can we educate these owners on regular maintenance and cleaning? Even the use of the correct grade oil 😔 PS Can you please put a dust cap on the low side air-conditioning access cap? First thing I spotted 🤓 BTW I really like your informative, entertaining videos 👍 and subbed

  • @MiracleMAX

    @MiracleMAX

    2 жыл бұрын

    Hey MrConspark , You are right. Now more than ever, maintenance is crucial on modern vehicles. People think they are saving money skimping on servicing their cars. We can only advise. After all, it is their car. Good eye on the AC service cap! 😉👍

  • @laurieradford9632
    @laurieradford9632 Жыл бұрын

    Thanx max,, love your work,, I've only just found U but I'm sure I will be looking for your info again sometime,, I had the same issue,, couldn't find the code info and a lot of things didn't add up,, an I had to use USA cars as reference on something's,, easiest way o found to work out which solenoid was which was I unplugged one at a time n seen which code it set ,, until I found a code that related to that solenoid I was wanting to find,, worked a treat 👍, I had more or less got to a point I'd changed or checked most it could have been,, so I'm trying the carbon,, be dammed if I wanto remove that inlet manifold 🤬

  • @MiracleMAX

    @MiracleMAX

    Жыл бұрын

    Great to hear from you Laurie! There is quite an extensive manual that I have listed the link for in the video description. That's a good method I use to find which solenoid is faulty. A process of elimination. Cheers MiracleMAX

  • @robertcalkjr.8325
    @robertcalkjr.83254 жыл бұрын

    Good job, Mark!

  • @MiracleMAX

    @MiracleMAX

    4 жыл бұрын

    Thanks Mate :)

  • @pateldhavalonline
    @pateldhavalonline10 ай бұрын

    Hi Mate I appreciate your videos very much. Can you please let me know what should be the ideal idle vacuum pressure on diesel captiva 2ltr? Mine stays at -1.87hg. Thanks and appreciate your help

  • @MiracleMAX

    @MiracleMAX

    10 ай бұрын

    Diesels don't operate the same as petrol engines with a throttle blade. Most Diesels don't have a throttle blade to pull against to create vacuum, that's why they have a vacuum pump to provide vacuum for things like the brake booster. If they do have a throttle plate, then this is used for EGR operation. Diesels will not have the typical 17 and 22 inches of mercury that you will find on a Petrol engine.

  • @thechileansclinic
    @thechileansclinic3 жыл бұрын

    Excelente . Buen trabajo.

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    Gracias jorge meneses 😉

  • @djgaffey2009
    @djgaffey2009 Жыл бұрын

    hey mate great video, trying to install a boost guage on my 2013 diesel 2.2 captiva where would I find a boost reference line to tap into in the engine bay?

  • @MiracleMAX

    @MiracleMAX

    Жыл бұрын

    I'm not sure of an exact spot, but it will need to be on the intake manifold. Can you 'T' into an existing port?

  • @jarvola70
    @jarvola704 жыл бұрын

    I´ve also got a Chevrolet Captiva,2.2 diesel, 2012 which is giving the same error code,P200A. After spending a few merry hours trying to replicate what you showed in this very informative video,I´m guessing that my intake manifold is also getting clogged up. I really have no desire to remove the engine so I´m wondering if there are any fuel additives which could help, or maybe is it worthwhile to fill up the tank with Shell V-Power diesel or an equivalent? Thanks again for the great advice, and keep up the good work!

  • @MiracleMAX

    @MiracleMAX

    4 жыл бұрын

    Hey Ritchie Jarvis, Is the DPF being regenerated on a regular basis? To be very honest, carbon build up will not be removed efficiently by an additive. Also think about it - that hard, abrasive carbon if it is dislodged by an additive has to go somewhere. If it is in the inlet system, it has to go past swirl flaps, EGR valve, inlet valves, near piston rings, up and down the bore, past the exhaust valve and through the DPF and possibly a catalytic converter. I have removed and ultrasonically cleaned inlet manifolds, EGR valves, rocker cover (which is part of the inlet system) and other components on a Mitsubishi Triton and I would hate to think of what I got out of these components going through the engine. I believe the only time an additive is OK to use is as part of a maintenance program when the carbon has been removed. As for using a 'cleaner fuel', the same issue applies. Fuel here in Australia is not good quality and just one of the reasons we suffer from huge carbon issues. Once the carbon has been removed, regular maintenance with quality oil, consistent fuel filter replacement is a start in the right direction, but it is not the ultimate solution. Sorry Ritchie, there is no simple answer.

  • @max580
    @max5803 жыл бұрын

    Hi Max, Your video is very informative. I have holden captiva cg2 2012 diesel. I m getting light with the following code. Egr valve p0404 Engine coolant sensor ect p0118 Can you kindly advise.

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    Hey max580, There are several reasons for those codes. Firstly, what sort of scan tool data do you have? Do you just have a code reader or can you access 'live data'? What is the coolant temperature reading on the scan tool? Do you have 5 volts at the temperature sensor? Does the voltage drop as the engine heats up? Secondly, the P0404 code is EGR related, but can include things like carbon build up, which can mechanically jam the EGR valve, not allowing its full range of travel. Have you removed the EGR valve to see any carbon build up? Have you checked the intake system for carbon? Does the vehicle have any symptoms apart from the check engine light and the codes? Does it run rough at idle? Does it lack power? How many kilometres have the vehicle done? Has it been serviced regularly according to the manufacturers recommendations? Hopefully that will give you a direction to diagnose your fault codes. MiracleMAX

  • @mobilemechanic3485
    @mobilemechanic34853 жыл бұрын

    Hey Max were in the world is the diesle pressure sensor and suction control valve on the same engine? Any help would be great mate

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    The suction control valve is on the high pressure pump. Here is a link that might help: www.dencodiesel.com/products/25187376-exchange-pump-common-rail-holden-captiva-2-2l-dfp3-2 Not sure what you mean by the diesel pressure sensor. Are you referring to the rail pressure sensor? That will be located on the end of the rail.

  • @barbinajojoprinces500
    @barbinajojoprinces5007 ай бұрын

    Hi Should there be vacuum on the pipe going to the actuator when car is on idle? Got p200a captiva 2.2L 135kw. Tnx

  • @MiracleMAX

    @MiracleMAX

    7 ай бұрын

    Which actuator are you referring to? The intake runner actuator? According to the scan tool data at idle, it appears to have some duty cycle to the solenoid, and therefore the actuator. kzread.info/dash/bejne/poytt7mjmqunp6Q.html

  • @sharlenebux9579
    @sharlenebux9579 Жыл бұрын

    And I think the dpf guy might of done a force clean and destroyed the solinoids.if so what do you recommend we do from here?at my wit's end

  • @MiracleMAX

    @MiracleMAX

    Жыл бұрын

    P0545 Exhaust Gas Temperature (EGT) Sensor Circuit Low This video might help to find this reason for this code kzread.info/dash/bejne/dHue08uKptq8p84.html P06DA-00 Engine Oil Pressure Control Solenoid Valve Control Circuit This link may help a mechanic to find the fault f01.justanswer.com/dcraig1000/012e7dc6-2908-4868-83e8-3b0a40ec25e6_eee.pdf

  • @randika3049
    @randika30493 жыл бұрын

    Hi max, may I know where is the Exhaust gas temperature sensor 3, bank 1 located on this vehicle. thank you

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    Hey RaNdlkA, Here is a link to another video showing the testing and location of the sensors. kzread.info/dash/bejne/dHue08uKptq8p84.html&ab_channel=MiracleMAX MiracleMAX

  • @randika3049

    @randika3049

    3 жыл бұрын

    @@MiracleMAX thank you max

  • @gonzalovargas4047
    @gonzalovargas40473 жыл бұрын

    Great video & diagnosis!

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    Thanks Gonzalo Vargas , You might enjoy other videos on the channel. 😊 MiracleMAX

  • @dinobarnes4059
    @dinobarnes40593 жыл бұрын

    Hey max were is the suction control valve on the vehicle?

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    Hey Dino Barnes The suction control valve is located on the high pressure pump. Here is an example of where they are located. premierautotrade.com.au/news/suction-control-valves.php MiracleMAX

  • @kataatak7106
    @kataatak71063 жыл бұрын

    Hello max having this code on 2400 rpm Did all the tests changed the intake ( hard work without taking the engine off ) egr now clean but the same problem I use brainbee diag tool

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    Hey kata atak Welcome to the channel! Is your vehicle the same as the one above? Is it only above 2,400 RPM that the fault occurs? When you look at live data, is the boost desired the same as the actual? Now that you have cleaned the EGR valve, are the desired and the actual readings the same? The same applies to the intake runner - are the readings the same. Does your vehicle have a DPF? With your scan tool, check and see when a regeneration was done last on the DPF. Blockages in the DPF can give this code as well. MiracleMAX

  • @kataatak7106

    @kataatak7106

    3 жыл бұрын

    @@MiracleMAX Hello again Max thanx for the reply The cars are the same chevrolet captiva or vauxhall/opel antara with 2.2 diesel engine only one thing i don't have on this car is the egr cooling bypass solenoid ( it's normale coz it's for the african market ) The desired and actual reading seems ok on turbo charger solenoid and swirl solenoid but on egr command i see zeros some times it changes on the desired value 106% and minus values but it does not change on the actual value But when i shut off the engine it makes some changes and when the engine run again zeros comes again Checked the egr again by opening its not stuck and moves freely when u command it via the scantool The question is what makes the egr value drop to 0% when only enging running ? 🥴

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    @@kataatak7106 The EGR will change due to different conditions. Usually at idle on a diesel the EGR should be a reasonable amount - 20-30%. At revs, the percentage open will reduce. Are there any fault codes at the moment? Can you see any difference in the OBD II section of the scan tool? How many kilometres has the vehicle done? Is the EGR valve worn at all? Do you have oil leaking from the turbo? Oil in the intercooler or throttle body? Is the intercooler hose split at all, especially the one that goes to the throttle body - it's very hard to access? Has the DPF been doing regular regenerations?

  • @kataatak7106

    @kataatak7106

    3 жыл бұрын

    Thank u again Max soooo: * Only p200a shows when u hold it at about 2400 rpm and it desappears when turn the ignition off. * I can't see any difference when switching to obd II section * The vehicule has 156519 kms. * The egr valve looks like a new one when cleand * No oil leaks from the turbo * Found some oil ( little amount ) in intercooler hoses and a worn hose was replaced with the intake manifold ( rubber one that goes to the throttle body ) * Can't find any differential sensor for the dpf so it may haven't the regeneration option * And on my scantool ( brainbee ) the only that i have for the moment: - at idle ~800rpm Turbo pressure 90kpa Desired turbo pressure 11kpa ....... Why ? Turbo wastegate position 100% Desired turbo wastegate position 100% Intake air temp 17°c outside temp 13°c Maf reading 13.21g/s ..... It is normal ? And thank u again Max u're doing a great job with thoes GM.

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    @@kataatak7106 Just going thru the data in order: At idle ~800rpm Turbo pressure 90kpa ...........keep in mind that this is at idle, so you won't see any high readings, but this appears just a fraction low. You should see at least atmospheric pressure. Desired turbo pressure 11kpa ....... This does seem strange Turbo wastegate position .............You wouldn't expect the wastegate to be open at idle. There is no boost to waste at this point. Desired turbo wastegate position ............Once again, strange that the ECU is asking for the wastegate to be opened at idle Intake air temp 17°c outside temp 13°c ..............you will see a slight rise in intake temperature due to the heat soak under the bonnet. Maf reading 13.21g/s ..... Although this seems a little high, a turbo will read higher readings at idle. That being said, if the boost is being wasted, you wouldn't think the MAF would read that high. Do you have EGR data at idle & revs (2000 RPM)? I would focus on the turbo readings at the moment. Is the waste gate working correctly? When you turn the engine off, can you see the actuator move? Can you test the actuator with a Mityvac? Does the data move when you raise the engine RPM? Check and see that there are no split hoses. While you are there, have a look at ALL the vacuum hoses. Have a look at the bulletin I listed in the description. Check for free actuator and wastegate operation. If this has a DPF, it should have a Differential Pressure Sensor. There should be 2 hoses going to the DPF, one to the front and one to the rear - work checking out.

  • @thesausage351
    @thesausage351 Жыл бұрын

    Man these things are absolute buckets. For some reason my boss bought one as a work car and now it’s crank angle sensor is faulty. Took it to a workshop, they replaced the cam sensor and said it wasn’t the crank angle sensor but the wires were faulty. I picked through it all and they weren’t, so I got some cold water and tipped it on the crank angle sensor, fires right up. So another workshop doesn’t want to do it, so I ring Holden to have it fixed so we pay book time. Holden says no, not faulty. Fault code says cam sensor, and when you research if the cam sensor is replaced, and it’s not receiving certain voltages, then it’s the crank angle sensor. We can’t do it at home because it’s an AWD and apparently the gearbox and transfer case need to be removed to replace it, and you’re looking at 6 hours minimum to do it. Cannot find any info on the motor at all, it’s a 2.2 turbo diesel Captiva 2 5, but all you find is one that you can pull the turbo pipe off and change it, where as ours is on the firewall side of the motor. Total, utter piece of shit, up there with the worst cars ever made.

  • @MiracleMAX

    @MiracleMAX

    Жыл бұрын

    I understand your frustration. A legitimate test for a crank sensor is the water trick you tried. The sensors are usually heat effected. They should have used an oscilloscope to check out the signal waveforms to make a correct diagnosis. Yes the Craptiva is not a fun vehicle to own and not a fun vehicle to work on. I hope things work our for you! 😉

  • @thesausage351

    @thesausage351

    Жыл бұрын

    @@MiracleMAX I have a pretty extensive aftermarket spares background and was bloody annoyed being told no it’s not the crank angle sensor when by following the fault code instructions, and my own super basic test which I have now repeated a half dozen times, that yes, it is the CAS that is the issue, but, I think that it’s such an asshole of a job, or the Captiva is such a lemon, or probably both, no one wants to work on the damn thing. We work as pilot escort drivers and I will say that he has had some acceptable mileage out of it, I was driving it at 130k and it’s now over double that, but like this job, everything is such a mission. It had a rattle in the pulleys for months. It threw a bearing and we replaced that one, then another one, then all of them, and finally a harmonic balancer which had torn apart and I think it still required extra repairs to stop the noise. All of that said, for a 2012 car it’s abysmal inside! Uncomfortable, awful instruments, radio and computer that looks like a 1980’s Amstrad, no Bluetooth, no aux in, not even a temp gauge! Anyway, long and the short, I hate it, and now drive, quite happily a VE 2 wagon with 500k plus on it with the threat of me quitting if he decides I need to go into the other car lol.

  • @iankelly2110
    @iankelly21104 жыл бұрын

    Good Diag bud

  • @MiracleMAX

    @MiracleMAX

    4 жыл бұрын

    Cheers Mate!

  • @Kyle.Craddock04
    @Kyle.Craddock043 жыл бұрын

    We have 2 diesel cars and one runs much better than the other and the Captiva is having these exact problems but the Astra is also turbo diesel and that thing runs like a dream and I do believe that if you do a lot of city driving diesel is not the car for you

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    You have hit the nail on the head DuskHorse12860! Common Rail Diesels with complex systems including DPF's should not be a town vehicle. It is vital that they are allowed to carry out complete regenerations & city driving does not provide the criteria needed to do that. Thanks for your comment. Here is another video with a Ford Focus not being driven correctly - Problems, problems, problems! 😉 kzread.info/dash/bejne/l4CsqqiTg86ucdI.html&ab_channel=MiracleMAX MiracleMAX

  • @Kyle.Craddock04

    @Kyle.Craddock04

    3 жыл бұрын

    @@MiracleMAX yeah my Holden Astra doesn’t have those functions dew being 5 years older as a 2007 model it’s done over 200k and it runs fine it’s also manual as well

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    @@Kyle.Craddock04 Sounds like a good choice!

  • @Kyle.Craddock04

    @Kyle.Craddock04

    3 жыл бұрын

    @@MiracleMAX we figured that I want to be a mechanic it would be beneficial for me to learn in manual that’s we I can drive anything and I’m less then 2 months away from getting my Ps

  • @adrianalexe5604
    @adrianalexe56043 жыл бұрын

    Pcv valve it's good?

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    Sorry Adrian, what do you mean?

  • @sharlenebux9579
    @sharlenebux9579 Жыл бұрын

    Codes P0545-00 an P06DA-00 are coming up on recent scan at mechanics?the car is always coming up with faults can you recommend a honest mechanic in Melbourne

  • @MiracleMAX

    @MiracleMAX

    Жыл бұрын

    I have someone I trust in Melbourne. Can you Email me please for the details. miraclemax3@hotmail.com

  • @tekmek4669
    @tekmek46693 жыл бұрын

    Hi Max, I hope you could help with this because I am going nuts 🤣. I am having the same code P200A on my holden captiva, I have tried so many things but still the same, the car runs fine as much as the engine temperature is below quarter, as soon as it reaches quarter the code would appear and the spanner warning light comes on, I have installed a small camera near the actuator to inspect it and it seems to be working fine going up and down but as soon as the code comes up the actuator losses it's vacuum pressure and it won't work again unless I restart the car or remove the code while driving. This is the only code that I am getting, sometimes the car has loss of power. The scanner that I have is Autel AP200 device. Cheers and thanks in advance😊.

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    Hey DIY Mechanic, Let's see if we can diagnose this together. Firstly I'll need some more information: Is there any freeze frame data attached to the fault code? I gather your engine is a diesel. Can you see in live data what the soot accumulation in the DPF is & the last time it did a regeneration? Has the intake system every been cleaned of carbon build up - preferably ultrasonic cleaning? Is the EGR valve target and actual the same or close? Is the turbo operating correctly if you look in live data? Are the swirl flaps physically moving OK? Also, look for any intake air hose leaks. These are notorious for splitting between the intercooler and the throttle body. It's a hard hose to get to and is easily missed. Do you have a smoke machine you can use to test for intake leaks? I made mine out of a paint tin & it works quite well :) kzread.info/dash/bejne/g6xm0LZmd7fLmsY.html I hope there are some useful suggestions among this lot. MiracleMAX

  • @tekmek4669

    @tekmek4669

    3 жыл бұрын

    Hey MiracleMAX, I really appreciate your help :). -I couldn't find any freeze frame data. -Right 2.2l turbo diesel. -Soot accumulation is now 17 percent and last regeneration was 504 km.(I have tried to do a forced regeneration on my device but the process of the regeneration takes a very short time, rpm only raises to 2000 only for 10 sec then it says preformed successfully so I believe its not doing the regen at all ). -I had the car 4 years ago (I drove 70000 Kms these last 4 years)and I haven't cleaned the intake since I had the car, this code is been here since I bought the car 4 years ago. EGR value keeps going up and down,sometime I can see big difference between desired EGR position and EGR position sensor (eg,10 to 15% difference ) and other times they become the same, also there was times that both value stayed on zero. -I assume the below are the turbo live data you are after: Live data -induction , when engine RPM is 1068 Barometric pressure= 99 Kpa, Desired boost pressure= 114Kpa, boost pressure sensor=90Kpa,Desired turbocharger vane position = 100%, Turbocharger vane position solenoid valve command=84%, Turbocharger vane position sensor=100%, IMRC valve command=84%, engine load 54.1, EGR position sensor=24%, engine coolant temperature=78 C Live data -induction , when engine RPM is 1695 Barometric pressure= 99 Kpa, Desired boost pressure= 138Kpa, boost pressure sensor=106Kpa,Desired turbocharger vane position = 100%, Turbocharger vane position solenoid valve command=85%, Turbocharger vane position sensor=100%, IMRC valve command=83%, engine load 50.6, EGR position sensor=36%, engine coolant temperature=81 C. -How can I check if the swirl flaps are moving? -I couldn't find any visible air leaks -is this the large air hose that goes in to the intake manifold? -I have made one of a soldering iron that heat a piece of cotton with baby oil submerged on it and have an air compressor that pushes through smoke, I have put this through the turbo just after the MAF sensor and couldn't find any leaks, also hooked this up to the large hose in the bottom side just near the radiator and I couldn't find any air leak, I felt the baby oil was accumulating so I stopped the process because I was afraid that the smoke has a large amount of baby oil that will sit inside the engine. Cheers, DIY Mechanic

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    @@tekmek4669 The main concern I have is that the turbo doesn't seem to be changing much although you have provided a rev range that is very similar. What happens when you rev it hard? What are the readings on the turbo vane, solenoid & sensor? The swirl flaps are also called intake runners and yes they are a pig to get to. kzread.info/dash/bejne/poytt7mjmqunp6Q.html Congrats on thinking outside of the box with the smoke machine! Just make sure that you have blocked off different sections of the intake system, so that you can test each area individually. kzread.info/dash/bejne/g6xm0LZmd7fLmsY.html Baby oil is just a mineral oil made from a petroleum distillation process that is safe for human use, similar to petroleum jelly, so it won't hurt the engine, probably just make it have smoke until it clears. I have never had any issues using it.

  • @tekmek4669

    @tekmek4669

    3 жыл бұрын

    ​@@MiracleMAX All the below test performed while car was parked -Live data -induction(engine cold-with no code on the system) , when engine RPM is 798 Barometric pressure= 98 Kpa, MAP=106Kpa, Desired boost pressure= 114Kpa, boost pressure sensor=106Kpa,Desired turbocharger vane position = 100%, Turbocharger vane position solenoid valve command=93%, Turbocharger vane position sensor=100%, IMRC valve command=80%, Intake air flow valve motor command= 16%, Intake air flow valve position=99% engine load 26.3, EGR position sensor=1%, engine coolant temperature=30 C -Live data -induction(engine hot -with no code on the system) , when engine RPM is 3130 Barometric pressure= 98 Kpa, MAP=111Kpa, Desired boost pressure= 111Kpa, boost pressure sensor=112Kpa,Desired turbocharger vane position = 43%, Turbocharger vane position solenoid valve command=48%, Turbocharger vane position sensor=40%, IMRC valve command=19%, Intake air flow valve motor command= 14%, Intake air flow valve position=99% engine load 26.7, EGR position sensor=1%, engine coolant temperature=58 C -Live data -induction(engine hot -with fault code P200A-00 code on the system) , when engine RPM is 3057 Barometric pressure= 98 Kpa, MAP=106Kpa, Desired boost pressure= 105Kpa, boost pressure sensor=107Kpa,Desired turbocharger vane position = 30%, Turbocharger vane position solenoid valve command=39%, Turbocharger vane position sensor=30%, IMRC valve command=0%, Intake air flow valve motor command= 15%, Intake air flow valve position=99% engine load 24.3, EGR position sensor=1%, engine coolant temperature=81C -Live data -induction(engine hot -with no code on the system) , when engine RPM is 3155 Barometric pressure= 98 Kpa, MAP=120Kpa, Desired boost pressure= 120Kpa, boost pressure sensor=119Kpa,Desired turbocharger vane position = 50%, Turbocharger vane position solenoid valve command=46%, Turbocharger vane position sensor=50%, IMRC valve command=20%, Intake air flow valve motor command= 18%, Intake air flow valve position=99% engine load 24.3, EGR position sensor=1%, engine coolant temperature=92C -Live data -induction(engine hot -with no code on the system) , when engine RPM is 3799 Barometric pressure= 98 Kpa, MAP=129Kpa, Desired boost pressure= 109Kpa, boost pressure sensor=116Kpa,Desired turbocharger vane position = 54%, Turbocharger vane position solenoid valve command=52%, Turbocharger vane position sensor=48%, IMRC valve command=21%, Intake air flow valve motor command= 17%, Intake air flow valve position=99% engine load 23.5, EGR position sensor=0%, engine coolant temperature=80C correct me if I am wrong swirl flaps can be tested/inspected only if the manifold has been removed from the engine?, or may be if I stick my little endoscope camera inside the intake, theoretically I think I want be able to see anything? As for testing for leaks in the intake system, I hocked up my smoke machine to the large hose that's connected to the inter-cooler from the bottom, I used a glove to hook it up to the large hose (found the trick online, maybe it will help someone like me doing DIY at home :) )as I don't have adaptors. anyways I couldnot find any leaks but I am not sure maybe the smoke is not going through the whole system, maybe its getting blocked somewhere (eg, I believe throttle body is closed when the engine is off, right?) how do we test in this case?. I tried even testing the intake system while car is running(not sure if this is right or wrong) but couldn't see any leaks. BTW, I have noticed that just before the spanner light comes up(fault code P200A-00), the RPM starts going up and down with very small variations (about 150 rpm up and down) then light comes up after 5 secs, this RPM variations happens even if I am cruising speed. Cheers mate.

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    ​@@tekmek4669 Well, that is a lot of data! 😉 Good idea to check the intake runner flaps with an inspection camera. While you are in there, have a really good look for carbon. I did ultrasonic cleaning on a Triton the other day & the ports were half blocked in some areas - poor little guy was struggling to breathe! You can't really do a smoke test on the intake while it's running because it will just follow the air entering the cylinder, go thru the combustion process and then out the exhaust - but thumbs up for thinking outside the square. 👍 These Craptivas are extremely hard to work on. I think the engineers had a falling out with a mechanic one day and decided to make our lives hell! Have a look at the data that you have given me. Look at the intake runner (swirl flaps) readings. Intake air flow valve motor command= 17%, Intake air flow valve position=99% So, the ECU is commanding the actuator motor to 17%, but the position sensor is telling the ECU that it is actually at 99%! Someone is not happy......or telling lies. Just have a look at this video. Altho it's not the same as your vehicle, the concept is the same. kzread.info/dash/bejne/oYSomtyDftTFfsY.html These flaps even drop off at times - Oh Goodie!

  • @Genove82
    @Genove823 жыл бұрын

    I have a similar car and i have a problem with bad engine vibration at idle and also i have stored P200A,P2263,P0404 faults on ECU .It might be the same problem with carbon build on intake?

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    Hey Genove, The P200A is shown above. The P2263 refers to Turbo/Supercharger Boost System Performance The P0404 refers to Exhaust Gas Recirculation Circuit Range/Performance Do the codes clear or come straight back? These codes seem to refer to a lack of flow in the exhaust system. They could be due to a carbon build up in the intake system as well. The EGR plays a large role in this. How many kilometres has the engine done? Has it been serviced regularly? Has the correct oil been used? Do you have a scan tool that can see if the vehicle has done regular DPF regenerations? Are there any restrictions in the exhaust system? Are there any restrictions in the intake system? Does the vehicle get driven on regular long drives or just short drives? MiracleMAX

  • @Genove82

    @Genove82

    3 жыл бұрын

    @@MiracleMAX The engine has 93 000 miles until now,on last scan the dpf soot was 59% and the car have 310 miles from last regen.The care drive well but on idle the engine has a lot of vibration.Thx for reply and sorry for my english.

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    @@Genove82 Have you checked the EGR operation? Are there any vacuum leaks? Are you able to do a smoke test on the intake system? Is the engine mechanically sound - has a compression test been done or at least a relative compression test?

  • @Genove82

    @Genove82

    3 жыл бұрын

    @@MiracleMAX I made some measurments with a Delphi Diagnoze and here are the concludions: -the desired boost with measured boost in low throttle demand are not the same,40 kpa difference but on heavy throttle with high pressure demand its much better with low difference -i observe that Intake air flow,valve position the value is 100% with no cheange during acceleration and at idle.this is normal? -with engine at idle i unplug the vacum pipe from intake air flow command valve and i see no movment of the command rod,this is also normal?

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    @@Genove82 So is the swirl flap command changing from idle to revs? What about during start up? During a road test? The vacuum hose that goes onto the flap actuator, will have vacuum supplied from a solenoid. When you turn the ignition 'on' generally you will see the actuators move back and forward, doing a self test. Does yours do that? Also is there vacuum being supplied to the solenoid? Does your scan tool have 'activations'? If it does, you could use the method I showed in the video to test the command side of the ECU.

  • @petercarlson6721
    @petercarlson67213 жыл бұрын

    Takes premium diesel fuel only right... ppl don't realise that you cause more issues on these new diesels (all common rail) when using standard diesel. Maybe it cost less per litre to use standard diesel fuel but not in the end when it comes to repairs and down time... not to say this is the precise cause in this case but its worth considering, isn't it.

  • @MiracleMAX

    @MiracleMAX

    3 жыл бұрын

    Hey Peter, Thanks for your comment. Fuel in Australia is pretty bad, so many issues are as a result of poor quality fuel. MiracleMAX

  • @sharlenebux9579
    @sharlenebux9579 Жыл бұрын

    Been to 3 mechanic and different faults come up everytime??and where is your business.if in Melbourne I'm coming to see you lol

  • @MiracleMAX

    @MiracleMAX

    Жыл бұрын

    Sorry Sharlene, my business is in NSW

  • @sharlenebux9579

    @sharlenebux9579

    Жыл бұрын

    @@MiracleMAX ok thankyou,watching your videos explains alot👍👍