This is the third video in a series showcasing a recent golf cart restoration project I've been working on. This is my first experience with working on golf carts, so I learned as a went along.
This video consists of installing the recently rebuilt motor, how to test a golf cart motor, testing and replacing the throttle potentiometer and throttle interlock switch, Trojan battery replacement with lithium, removing the bad Curtis 1244 Controller.
Thank you for watching and stay tuned for more to come.
REPLACEMENT PARTS IN THIS VIDEO
48v Solenoid - amzn.to/3v17KKE
Copy of Curtis 1268-5403 Programmable Controller - amzn.to/438fwPy
Golf Cart Throttle 5kohm Potentiometer RV4NAYSD502A - amzn.to/436mS6c
Throttle Interlock Limit Switch - amzn.to/4c6Z5XH
Undercarriage Rock Lights - amzn.to/49XGKLz
Accessory Connectors - amzn.to/3Tr6AS8
Accessory Switch and USB Panel - amzn.to/43ab3vM
Diamond Place Surround for Switch Panel - amzn.to/3Pcccgz
Speaker Pod Enclosures - amzn.to/436ooFc
6" Speakers - amzn.to/4c9DVIL
Rear Speaker Pods - amzn.to/48JRcET
Jensen Head Unit - amzn.to/3Tq6I4l
Diamond Stitch Seat Covers - amzn.to/3wKZsqW
Replacement Blinker Flasher Relay - amzn.to/48LZJac
Replacement Turn Signal Bulbs - amzn.to/3TrUgkI
Steering Wheel - amzn.to/43ablmm
Programmer / Tuner - amzn.to/48Jm1JN
48v Lithium Battery - amzn.to/4a4MZMY
Voltage Reducer / Converter - amzn.to/43alaR5
Vinyl Wrap - amzn.to/3T6aXk3
Vinyl Wrap Installation Kit - amzn.to/4a3rJqZ
Knifeless Tap for Vinyl Wrap - amzn.to/48FhZ5j
Full Motor 48v 3.8kw ZQS48-3.8B-T - amzn.to/439nsjB
Replacement Motor Brushes - amzn.to/3V9c0Ct
Replacement Brush Holder / Housing - amzn.to/3TsMK9g
All replacement parts used in this series:
48v Solenoid - amzn.to/3v17KKE
Copy of Curtis 1268-5403 Programmable Controller - amzn.to/438fwPy
Undercarriage Rock Lights - amzn.to/49XGKLz
Accessory Connectors - amzn.to/3Tr6AS8
Accessory Switch and USB Panel - amzn.to/43ab3vM
Diamond Place Surround for Switch Panel - amzn.to/3Pcccgz
Speaker Pod Enclosures - amzn.to/436ooFc
6" Speakers - amzn.to/4c9DVIL
Rear Speaker Pods - amzn.to/48JRcET
Jensen Head Unit - amzn.to/3Tq6I4l
Diamond Stitch Seat Covers - amzn.to/3wKZsqW
Replacement Blinker Flasher Relay - amzn.to/48LZJac
Replacement Turn Signal Bulbs - amzn.to/3TrUgkI
Steering Wheel - amzn.to/43ablmm
Programmer / Tuner - amzn.to/48Jm1JN
48v Lithium Battery - amzn.to/4a4MZMY
Wire Spools - amzn.to/3wDqkJe
Shrink Tubing - amzn.to/49GgCog
Fuse Block - amzn.to/3Ta9UzC
Wire Loom - amzn.to/4c6YJQR
Replacement Key Switch - amzn.to/3Pbm1Lz
This golf cart is an HDK / Evolution ( same company). Many of the parts they use are from other brand golf carts, such as; club car, ezgo, Yamaha, icon, etc. the motors are made in the USA, as is the Curtis Controller.
00:00 Motor Installation
04:17 Curtis 1244 / 1268 Controller
05:57 Throttle Assembly
07:20 Nearing Completion