Fixing screw ups - CNC'ing the 7x12 mini lathe - episode 33
Ғылым және технология
The control PC's CMOS battery has died again, and I stupidly installed it in the least maintenance friendly manor. So this video is fixing that screw up.
This series covers the complete disassembly, scraping of geometry, overhaul, painting, and CNC conversion of a mini lathe.
Пікірлер: 214
I've been enjoying your videos. Power tapping twice in the same hole is a good way to get two sets of threads in one hole.
@RotarySMP
3 жыл бұрын
I suspect I may have done that on one hole. I need to get a spiral fluted M3. Thankf for watching.
Having Mrs RotarySMP read Nico's emails is the funniest gimmick I've seen on machine-tube in a while
@RotarySMP
3 жыл бұрын
Mrs Rotary SMP appreciates your support :)
I felt so sorry for when you started to rip out all those cables. 5000 subscribers? Way underrated....
@RotarySMP
3 жыл бұрын
Thanks. I have only been doing content since January. The channel is growing pretty well.
Oooh my god, finally a maker that is human and makes mistakes! That broken tap and the crooked screw holes, relatable af :-D Great video, thanks!
@RotarySMP
3 жыл бұрын
Thanks. If I didn't show my mistakes, my videos would be very short. I try to learn from mistakes, and to be careful and not make them, but well, you see the result.
Glad to see I'm in good company, I'm pro at breaking taps
@RotarySMP
3 жыл бұрын
Normally I only break taps in work where there is no other option, and it scraps the part.
@greggregory8311
2 жыл бұрын
Aren't we all!
Wow, after all the precision of scrapping, your tapping leave a lot to be desired. Have fun ;-) great build!
@RotarySMP
3 жыл бұрын
Yep, dont tap when tired or lazy.
Congratulations on the 5,000 + subscribers... richly deserved...
@RotarySMP
3 жыл бұрын
Thanks. It is a wild ride.
Haha, the moment I have seen that tap in the drill I was "oh no". Been there done that, even twice in a row... Lazyness is hell of a disease 😂
@RotarySMP
Ай бұрын
I am not sure taping with the drill is a bad idea. The dont have the feel of hand tapping, but you also dont wobble as much and put on side loads. I still do it, but only smaller taps in thin or softer material.
@IvanGreguricOrtolan
Ай бұрын
Sure it's not always a bad idea, depends on the situation. I had a bad experience of breaking two taps in a row and not having a replacement so now I'm always reluctant to use the drill 😅
oooh my heart sank when the tap broke, they are a 'mare to get out :( great video really entertaining!
@RotarySMP
3 жыл бұрын
That one is staying there. Lucky there was a plan B available.
@DolezalPetr
3 жыл бұрын
@@RotarySMP just edm it out
@RotarySMP
3 жыл бұрын
@@DolezalPetr If I had an EDM, I'd probably still be too lazy, and leave it in.
@DolezalPetr
3 жыл бұрын
@@RotarySMP try a carbide endmill
@RotarySMP
3 жыл бұрын
@@DolezalPetr Nah, I'd just ruin that as well. Ill just leave it with the set screws. Thanks for watching.
favorite new channel
@RotarySMP
3 жыл бұрын
Thanks, and welcome.
moar scraping (jk lol) I love the straightforward humble nature of your productions. Keep it real.
@RotarySMP
3 жыл бұрын
Thanks for the nice feedback.
Mate ! You had v.f.c to drive your induction motor , start the motor slowly in right direction for drilling ,mount the drill in you hand held drill( cordless/power).Start motor ,drill the central hole, you will find that the drill is self centering , same reason that drilling in a lathe is preferred method of drilling accurately. As for tapping with your set -up ,sorry it was never going to end well!
@RotarySMP
2 жыл бұрын
Thanks for the feedback.
Man, I felt your pain in this episode. I've wrecked one tap in my life so far and that was a programming error on my CNC machine. At home, I only do hand tapping, never had any issues there. I feel really lucky. :D
@RotarySMP
2 жыл бұрын
Normally I am a bit more careful than I was that day.
Re your end comments apologising for it being boring ... I, at least, find videos like this quite relaxing to watch. Others must agree as your subscribers have increased massively since this video (5Kish to 20.5K). (I see you've paid your penance for trying to use a cordless drill for tapping, so I won't complain about that!)
@RotarySMP
2 жыл бұрын
:) Thanks for watching. I am not at about the same stage with the Schaublin. The views do drop off when doing wiring and configuration stuff.
You know, all you need to do is run some portions of your videos backwards and you’ll never make mistakes. You can blame someone else (previous owner) for the sorry state of something, then show yourself fixing it. Anyway, definitely appreciate the honesty, and the trouble shooting is as educational as the original design solution. Hope you can make chips soon!
@RotarySMP
3 жыл бұрын
Thanks a lot.
Those batteries with the leads and that exact plug used to be common in old laptops. You can buy them with the wires and plugs online.
@RotarySMP
3 жыл бұрын
Thanks. Hopefully I will never again need them.
Came for the dog, stayed for the Pixies-vibe tunes. :)
@RotarySMP
3 жыл бұрын
I love Dolittle (actually I love all their albums). Saw them live a couple of years ago, but it wasn't up to their early rep. It is funny how those YT free songs, sometimes have some pretty heavy influences. There is another one which sound like Cures, Just like heaven.
Power tapping like a boss! Thanks for the video.
@RotarySMP
3 жыл бұрын
If by Boss you mean that guy promoted beyond his ablities :) Thanks for watching.
I'm building my own cnc router thanks for the idea or making a mounting bracket for the electronics. Broken taps ... that's just life.
@RotarySMP
3 жыл бұрын
If you like Brackets, watch bad obsession motor sports Project Blinky.
@lxkhn
3 жыл бұрын
@@RotarySMP I'll take a look, thanks again
The last time I broke a tap was about as ironic as is it possible to imagine. I broke it using LinuxCNC and rigid-tapping, having forgotten about a bug that existed if you stopped the system mid-cycle on a previous rigid tap. A bug that I myself had fixed months ago. And a fix that was in the latest release version, that I had released a week before. But that I hadn't updated to. I tried to dissolve it out with Alum, and it looked like it would have worked had it not been a blind hole (it was in brass, the technique doesn't work in steel such as your motor shaft). But in the end I drilled through from the other side. This wouldn't normally work, but in this case the tap had been plunged straight in at rapid speed, so wasn't really engaged.
@RotarySMP
3 жыл бұрын
Ouch. That is a double kick in the pants.
Never use a tap under M8 with a cordless drill. Unless you're two shots in to ensure steady hands. :D
@RotarySMP
3 жыл бұрын
:) Good advice.
Tapping with a drill and using small taps is almost always a bad idea. If you must do it, use a spring drive for 1/4" or 3/8" sockets and a mini chuck. Personally, I've always taught people to use hand taps for 5~6 holes, you can feel whats going on and snap way less taps. You also have in effect a 8" extension to tap length which makes it very easy to tweak sideways snapping tap off.
@RotarySMP
3 жыл бұрын
Yeah, it wasn't one of my better efforts. Thanks for watching.
"boring" doesn't exist in our lexicon at this level...that motor looks huge, I luvit...just saw a 25hp 3phase 220v. for sale, would be great on that.
@RotarySMP
3 жыл бұрын
That would torque the lathe off it's table :)
@tommelomme6761
11 ай бұрын
@@RotarySMP Or torque the lathe to a spiral drill!
@RotarySMP
11 ай бұрын
@@tommelomme6761 Yeah, it could.
I just burned the DC variable motor out on my Chinese lathe today, so am absorbing all the different videos on what to do… I just happen to have a spare AC chinese harbor freight drill press, and am getting close to disassembling it and making my lathe work again.
@RotarySMP
2 жыл бұрын
I burnt out the DC motor on my mini lathe as well. My second iteration had a 550W 2800rpm three phase motor and VFD belt driving the spindle with a toothed belt. My current iteration has the aftermarket steel back gears in the head, with a 750W 1400rpm three phe motor and VFD driving the inpt shaft with a poly v belt. I think putting those steel gears in was a mistake. They are very noisy, and only grease lubricated, they will wear out fast. I think ideal would be about a 1kw motor, poly vee drive straight to the spindle.
@lancenutter1067
2 жыл бұрын
@@RotarySMP hey, I disassembled both the lathe and the drill press. In order to get a pulley on the direct shaft of the lathe, I need a 1 1/8” I.d. diameter v belt pulley, pretty narrow, with maybe a 2” outside diameter. I’m having trouble finding a pulley like this. Do you know of specific companies I could order one from?
Very good, fun to watch, thanks.
@RotarySMP
3 жыл бұрын
Thanks for watching.
Good for you mate!!! Thanks for sharing!!
@RotarySMP
3 жыл бұрын
Thanks.
Funny great humor! shaking like a drunk off the wagon lol keep up the good work bud
@RotarySMP
3 жыл бұрын
Glad you enjoyed it. Thanks for the feedback.
Well done !
@RotarySMP
3 жыл бұрын
Thanks.
It's funny that you can see other people about to make a mistake but it's often invisible to the person doing the work....
@RotarySMP
3 жыл бұрын
It often happens when I am editing the video, and see the mistake coming a mile away.
Treat yourself to a thin sheet rivet nut tool - perfect for “single sided access only” attachment problems!
@RotarySMP
3 жыл бұрын
Good idea. Nico also suggested that.
Having the motor on and turning during the drilling would help center the bit. No torque setting on your drill? Plus taps are brittle, it would have been removable with just a little patience.
@RotarySMP
Жыл бұрын
Thanks for the feedback on that.
very good video
@RotarySMP
3 жыл бұрын
Thanks for the feedback. I'm getting better video editing. Wish I was getting better in the shop also :(
yeah I wouldn't power tap unless I had or made the felixble power taping heads. I've seen a couple of homemade designs with some that look like they've been made all the flex is given to the adapter by using a slitting saw to cut slats along the length
@RotarySMP
3 жыл бұрын
That is good idea. I normally only do it in thinner stock like sheet metal or the 5mm deep grubscrew hole. Tring to use a hand tap in a deep hole under power was dumb.
Shafts have around 35 to 45 HRC. This means you can drill them and tap them without much problem. Sometimes (not always) shafts are hardened only on the outside to around 0.1 -0.5 mm deep.
@RotarySMP
3 жыл бұрын
This one certainly felt soft.
@MF175mp
3 жыл бұрын
If the motor is old or Asian it can be mild steel, below the whole HRC scale
@RotarySMP
3 жыл бұрын
@@MF175mp I think you are right.
@alanclarke4646
3 жыл бұрын
@@MF175mp you say "steel", another youtuber could probably call "chinesium"
@MF175mp
3 жыл бұрын
@@alanclarke4646 Ikr I use the term a lot as well, I like the way he twists the language
Nice video. I thought the prevailing wisdom was to only use spiral-fluted taps for tapping with a drill. You can't really break the chips on a normal tap when drilling or feel when they need to be broken...
@RotarySMP
3 жыл бұрын
That is probably true. In M5, I only have that spiral fluted with the tine shaft diameter. I need to get some more taps.
@MF175mp
3 жыл бұрын
Also helps to hold the drill firmly with 2 hands even if it's a small tap. The side twisting breaks it much easier than it really should
@RotarySMP
3 жыл бұрын
@@MF175mp Good advice. I was tired and lazy. Stupid really.
You need to rub with a sandpaper before soldering. Other vice it will not stuck! Or acid perhaps!
@RotarySMP
11 ай бұрын
Thanks. Good point.
1:20 That voice in your head telling you not to... (shut up, I'm doing it anyway)
@RotarySMP
Жыл бұрын
Yep, that was the one.
I was wondering how this was going to play out, when you where wanting to open the J Box and still where hot!!!😎 Stay safe
@RotarySMP
3 жыл бұрын
I am glad I thought that one through. Pretty big spark after 30min off. I thought the CFD would bleed down faster than that.
@rotarySMP Well it's a hardened shaft now ;) Sorry couldn't help myself :)
@RotarySMP
3 жыл бұрын
:)
Haha mate. I think you need a crash course in tapping 😂. A broken tap and some crocket holes haha. Nice job anyway 😁 looking forward to see it make some chips. I finaly uoloaded a video from the last weeks myself. Very unedited and rough. I really need to see if i can get a better camera solution. 😁
@RotarySMP
3 жыл бұрын
Hi Nikolai, I look forward to watching your video tomorrow. It took me a while to get the hang of shooting and editing usuable footage, and I don't have the stress of customers wanting parts or the bank wanting repayments on the machines.
Just starting a mini lathe rebuild myself, thanks for the inspiration. I'm going to epoxy granite fill, did you consider doing that? Under the headstock is very poorly supported I think.
@RotarySMP
3 жыл бұрын
If you havent started, consider trading it in for something with more iron in it. Even the 9x20 chinese lathes beds are much more rigid, or an old Emco/Myford etc. The missing support for the headstock rear end is not likely to be the main driver. The open profile, poorly ribbed design would have a rather low moment of inertia. If you cast the whole bed into a epoxy granite block, you then have the problems with chip evacuation.
@johnharding9936
3 жыл бұрын
@@RotarySMP hey. Thanks for the info. I'm already dug in, like you for the journey more than the result but we'll see what it can do. I have an old small format emco cnc lathe that I converted to linuxcnc which is in storage so that will likely be much stiffer. I just need to sort the tool changer on that one and it's finished.
@RotarySMP
3 жыл бұрын
@@johnharding9936 Did you see Emco coversion by Talla83. hs channel is in german, but well worth watching with subtitles. Sharp guy.
@johnharding9936
3 жыл бұрын
@@RotarySMP no i haven't but I must have a look. Thanks!
Nice video
@RotarySMP
3 жыл бұрын
Thanks.
@maximelenfer6280
3 жыл бұрын
You didn't even watch all the video🙄
Hi would you mind sharing the information for the parts you are using to make the control panel for the lathe. Thanks for another interesting video on the cnc lathe. Regards Karl
@RotarySMP
3 жыл бұрын
Sure, that will allbe in the next video.
the wiring kept you busy i see !
@RotarySMP
Жыл бұрын
Wiring always takes way longer than you expect.
I tried to solder and to spotweld an cr1616 battery. I needed one for my car card, so after cooking up and burning a hole in few of 2032 i finally started to try it with 1616 - just 4 of them blew up, and fifth one welded just fine. I connected it and glued card together and it lasted one week. Now I will use card with cr2032 holder on outside, taped to card and i will wait for cr1616 manufactured with welded tabs :)
@poprawa
3 жыл бұрын
Battery voltage was as high, as in a new one. It just dropped to shit while pressing any key
@RotarySMP
3 жыл бұрын
Glad I wasn't the only one who tried to solder CR2032:). You are right, heating up the new battery is probably what killed it.
@poprawa
3 жыл бұрын
@@RotarySMP Battery was hot, that's obvious. It just needed an whole week to make sure, that i will get mad while ripping thin, superglued, plastic card apart with no idea if i can start my car. It is possible to open my car with a key, but impossible to turn alarm off and to start it
@RotarySMP
3 жыл бұрын
@@poprawa And I bet a replacement key cost 1000! This stuff drives me nuts. I was quoted 1000€ to replace an electronic hand brake module. Pulled it apart and a 30c relay had blown. Replaced it and it worked for years.
@poprawa
3 жыл бұрын
@@RotarySMP My car costed me 400 euros, 600 more in parts for year of driving. It is probably 100 to get replacement card, but i knew i will need to fix everything and i see an opportunity to learn a lot from every small, stupid thing i fix. Car was worth like three times the price, but no one in small city was able to fix electronics, and it stayed in limpmode when i purchased it
Any chance of a link to that keypad you show in the last part? Knew I'd seen one somewhere before. Keep up the great content.
@RotarySMP
3 жыл бұрын
I picked it up of Ebay-kleinanzeigen.de (German craigslist). The search was "Folientastatur" www.ebay-kleinanzeigen.de/s-folientastatur/k0 There are none in there right now, but seem to come up every so often. It is a PC-MINI 5, by Kundisch.
@davers1610
3 жыл бұрын
@@RotarySMP thanks I'll keep my eyes peeled for one.
The wife woke me up when she saw the dog. Had one of those as a kid. Did you fix the other components that were installed from behind or did I miss something during my siesta?
@RotarySMP
3 жыл бұрын
Lucky Nico sent me some dog clips to rescue this video :). The only other component mounted from behind is the 48VDC PSU. But that is in the bottom cabinet, so I won't touch it unless it fails. Cetainly will never ever mount from behind on any further build.
hi nice videos, but there is something really bothering me with the threat by cordless drill method!
@RotarySMP
3 жыл бұрын
Just fast forward through that then.
Maybe remote mount the computer battery outside the computer case with a plugin connector. Then next time it will be simple to change
@RotarySMP
3 жыл бұрын
Too late. Now it is a front mounted PC, so it is just pull a couple of connectors, unscrew and pull the PC. I hope this now goes 10 years without an issue.
I had to fast forward during the disassembly as it was too painful to watch . Having to disconnect and dismantle so much of it just to get a buried fastener was too much to suffer. Hopefully your pain will help someone not make the same mistake !
@RotarySMP
3 жыл бұрын
That is my hope as well. I hope I have learned from it :)
You will never find a hardened motor shaft.Take that from someone who owned a electric motor repair shop
@RotarySMP
3 жыл бұрын
Thanks. Good to know.
I like ketchup and tools! :O
@RotarySMP
3 жыл бұрын
:)
i may case i will buy a battery holder and extend the cables outside of the pc for more practical change
@RotarySMP
3 жыл бұрын
CMOS batteris normally last 10 years. I wouldn't bother with a remote battery. I killed this one by trying to solder leads to it.
@MakarovFox
3 жыл бұрын
@@RotarySMP interesting i dont remember my during that long, but yes heating a battery is bad
You broke that tap deliberately, didn't you!? But then seeing your effort for the set screws, you probably didn't. I cut treads by hand, that gives a lot more control.
@RotarySMP
3 жыл бұрын
Actually not. I was just tired and too lazy to do it properly. Dumb!
making a tap a simple and complicated task
Mal ganz ehrlich, bei dem Gewackle beim Gewindeschneiden war mir schon vorher klar, was zwangsläufig passieren mußte.
@RotarySMP
3 жыл бұрын
Ja. In nachhinein, als ich die Video geschaut habe, hat es mich auch gegraust. :(
the drill tapping hurts to see XD
@RotarySMP
3 жыл бұрын
Yep, hurt the poor tap even worse though. Sorry, I'll try to be a little more careful in the future.
Kitten's, you need more kittens, that'll bring in the subs!!. Nice fix on the control box, I've never had much luck using a drill with taps before, so dont bother now, just use a tap handle.
@RotarySMP
3 жыл бұрын
I still think Nico's aunt should get a pet dolphin to help with content.
Aaw man, I felt sorry for you watching you undo all that wiring! I will do my very best to avoid something similar! Btw, how did you meet your wife, if you don’t mind me asking? I mean, since it sounds like you two are from the opposite sides of the planet, there must have been some special circumstance.
@RotarySMP
Жыл бұрын
I thought at that time that this was a fair bit of wiring but the Schaublin has much more.
That's an expensive way to fill a hole 😅
@RotarySMP
3 жыл бұрын
You are not wrong. Dumb of me.
@ericfeatherstone
3 жыл бұрын
@@RotarySMP The shaft wasn't hardened. Now it is. Not case but core hardened. :-)
@RotarySMP
3 жыл бұрын
@@ericfeatherstone You are not wrong.
That broken tap was all part of the show folks. They usually only break when they are out of a set...
@RotarySMP
3 жыл бұрын
True , it was one of a set.
Lol you could have tapped everything by hand with no problems. But your in a rush. And that's how hacks are born.
@RotarySMP
2 жыл бұрын
Yep, you are right there.
an idea i have little complicated is dont pass all the cable, make a super connector whit all the signals
@RotarySMP
3 жыл бұрын
A super connector is a lot of work, and may cause EMI issues.
@MakarovFox
3 жыл бұрын
@@RotarySMP yeah is a possibly
Just looked up the price of that Omron encoder, ~$800 yikes!
@RotarySMP
3 жыл бұрын
I got it off ebay for about €30. It may well be a fake knock off as they are always available, but works fine.
why you didn't use the vesa mount for that brix ? fix the vesamount to the backplate and then just click the brix into it ;)
@RotarySMP
3 жыл бұрын
Too cheap. Didn't have one. Didn't know abot it...
@robertjung8929
3 жыл бұрын
@@RotarySMP i have 2 such brix machines one the same N3150 as you have and one older J1900 and both came with the vesa mount included, so i expected those are sold with the vesa mounts by default.
@RotarySMP
3 жыл бұрын
@@robertjung8929 I bought this used over our version of Craiglist, so there was nothing with it. Are you happy with them? I find it pretty slow to boot, both otherwise seems pretty stable.
The battery died because you soldered the terminals, they must be spot welded.
@RotarySMP
2 жыл бұрын
Probably. Duh!
@vmiguel1988
2 жыл бұрын
I got a nasty flu so managed to watch the whole Minilathe playlist! Take my KZread premium money! 😁
@RotarySMP
2 жыл бұрын
@@vmiguel1988 I hope you are feeling better now. Glad to keep you entertained.
Not trying to be mean or anything but, jeez, please use a tap wrench rather than the drill!
@RotarySMP
3 жыл бұрын
For small taps, in aluminium or thinner material, I normally have better sucess with the battery screwdriver, as you can keep pure torque on the tap. They way I did that shaft was just plain lazy and dumb. Thanks for watching.
@nikboeh1
3 жыл бұрын
@@RotarySMP At work (big german manufacturer) we tap anything M3-M16 with a cordless drill and ballheaded tap adaptor. If you're not completely incompetent and try to tap a hole 45° off or use a tap you dropped it works completely fine.
@BebenX
3 жыл бұрын
@@RotarySMP Ah that makes a lot of sense actually, i always rigid tap on machine but when i tap by hand its always with a wrench , i guess its just me, anyway cracking video as usual, really nice progress.
@RotarySMP
3 жыл бұрын
@@nikboeh1 That day I was definitely in the "completely incompetant" group!
@nikboeh1
3 жыл бұрын
@@RotarySMP Nah, thats why we got the ballhead adaptors 😉
the electrical box is fine like this she dont need cooling fan?
@RotarySMP
3 жыл бұрын
So far no worries. The only really heat sources are the VFD and the 48V PSU; abd so far neither have complained.
@MakarovFox
3 жыл бұрын
@@RotarySMP nice
Hey, figured a current video would get a quicker comment check...I'm converting a MH600W to linuxCNC with a MESA 7i97, which should be very similar to your MH500 on the 7i77. Can you share your HAL and INI files? All that I've managed so far is making the encoders read a position incorrectly. A pastebin.com link should work just fine. Thanks in advance!
@RotarySMP
3 жыл бұрын
Cool. The 7i97 wasn't available when I did mine. Are you adding a 7i84 to interface the MAHO 28A1 relay board? I'd also recommend adding a 7i73 to interface you user module. I did mine with discrete wiring and multiplexing. The 7i73 would save a lot of hours. I posted my current HAL and INI to the first posting of my retrofit thread here: forum.linuxcnc.org/12-milling/33035-retrofitting-a-1986-maho-mh400e You will need to compile the gearbox component from github: github.com/jin-eld/mh400e-linuxcnc/wiki/MH400E-Gearbox--Description Please post about your machine either into that linuxcnc thread or make a thread. I'd be really interested to see it. Look forward to seeing you there. If you need any help, just asking in the linuxCNC forum.
@LJ-zt2bb
3 жыл бұрын
@@RotarySMP Alright, I should make an account on the linuxcnc forums. The relay setup in this machine isn't too complex - there's only a 2-speed gearbox. The 7i84 should handle all the machines relays, with some leftover capacity for other functions. The weirdness starts with a 290VDC brushed spindle motor. Huge pain making that run off 240V/60Hz single phase instead of 380V/50Hz three phase wiki.linuxcnc.org/cgi-bin/wiki.pl?Using_A_XHC-HB04_Wireless_MPG_Pendant This thing looked easier than a 7i73+original HMI setup...I was planning for a touchscreen monitor, keyboard, mouse, and this type of control pendant Thanks for the links! I was reading through the 156 pages of that thread looking! Can't believe I missed the first post
@RotarySMP
3 жыл бұрын
@@LJ-zt2bb You didn't miss it. I had been meaning to back up my my HAL and INI there fore ages. You gave me the motivation to finally do it. :) I guess from the 60Hz that you are in the States. Must be a royal PITA, that you can't get a decent 3 phase supply. Would it not be easier to make up one of those motor drives motor as generator (roaty phase converter?) that you often see to solve this? The 7i73 addresses the user control panel more than the pendant. Peter (KZread Talla83 ) has done an excellent pendant which communicates directly with MESA Smart Serial github.com/talla83/tshw He also has a nice little board for smart serial expansion.
@LJ-zt2bb
3 жыл бұрын
@@RotarySMP Close, in Canada The rotary phase converters work well, but then it would still need a giant step-up transformer and that adds up quickly $$$. The lathe is already on its own VFD, so no point buying a big rotary converter for just one machine. Right now the hydraulic pump and coolant pump each have their own VFD, and the DC spindle motor will probably get swapped for a 3-phase motor+VFD. The wiring is a lot tidier, going from breaker -> VFD -> motor with just a logic level terminal between MESA and VFD - the motor contactors and snubbers took up a lot of room. The Indramat servo drive can actually run directly off 240V single phase with no real modifications. 24VDC now comes off a DIN power supply, which is a lot tidier than the 3-phase stepdown transformer, diode bridge, and capacitor setup that the machine came with!
@RotarySMP
3 жыл бұрын
@@LJ-zt2bb You really need to make a thread on your conversion, as I am sure it would be really useful to others.
never use taps in a drill... works 9/10 times but when it breaks its way worse then tapping all by hand...
@RotarySMP
3 жыл бұрын
You could be on to something there.
@clypeum5063
3 жыл бұрын
@@RotarySMP you can also get a "tapmatic" for your cordless Drill. Might be the perfect middle ground. Greetings from Cologne!
@RotarySMP
3 жыл бұрын
@@clypeum5063 I don't tap that much. I should have just used the proper hand tap holder, and been more careful.
With such a loose fit of the pulley, the side screw will aggravate the offset; the front fastening would have been better.
@RotarySMP
Жыл бұрын
That is the beauty of rubber belt drives.
You need to brush up your tapping skills ahahha
@RotarySMP
3 жыл бұрын
You are not wrong there Andres. Terrible.
Are you that impatient that you always tap with a drill...? Whats wrong with the old fashioned way of hand tapping that works perfectly 99% of the time...?
@RotarySMP
Жыл бұрын
If am doing a lot of small threads especially in sheet metal, I usually tap with the drill. Normally you get less wobble and side loads on the tap with the drill, as you just have to hold it straight and still.
I don't know if you've heard but every time you make a half-baked "grommet", an angel dies. I love your videos but sometimes your lack of attention to detail bites you yet you do it again.....
@RotarySMP
3 жыл бұрын
True, there comes a point in a project as poorly planned as this where you just want to finish, and (often bad) compromises get made.
All that scraping and turd polishing and you butcher the bloody pulley !
@RotarySMP
3 жыл бұрын
Yep, that was lame.
Hi. I really enjoy your videos, but I am afraid I will have to unsubscribe. KZread has flooded your videos with advertisements every 3-4 minutes. It is very annoying :(
@RotarySMP
3 жыл бұрын
The whole ad thing on Youtbe is getting out of hand. I'm considering paying the $10/ month subscription to never get ads.
@acalciu
3 жыл бұрын
@@RotarySMP It would be worth it. I really enjoy watching you things both right and wrong :)
@RotarySMP
3 жыл бұрын
@@acalciu Thanks.