Explore the production processes of square steel pipe from steel sheet and round pipe

Explore the production processes of square steel pipe from steel sheet and round pipe
In this video we will explore the production processes of square steel pipe. There are 2 basic production processes for square steel pipes:
1. Producing square steel pipe from steel plate. The steel plate will be removed from the coil, cut to the design size and shaped into a square steel pipe
2. Producing square steel pipes from round pipes. The round tube will run through the injection mold to shape into a square steel tube. This method is applied to large square steel pipes, which need high strength and bearing capacity.
In addition, in the video, we will also see the bolt production process at a factory in Korea

Пікірлер: 226

  • @beatit182
    @beatit18217 күн бұрын

    Little john liked this video

  • @GukGukNinja
    @GukGukNinja17 күн бұрын

    Little John is liking this one

  • @odzergaming
    @odzergaming17 күн бұрын

    Little John have an infinite supply of this

  • @randallhutchcraft5518
    @randallhutchcraft55186 ай бұрын

    You have a very clean and well organized factory, very well initiated. 😊

  • @visiblepain7676
    @visiblepain767610 күн бұрын

    Thanks Auntie , I would come back to borrow some more 🗣️🔥🔥

  • @ag-om6nr
    @ag-om6nr2 жыл бұрын

    Brought back memmories of my time working in ERW pipe mills ! Thnx !

  • @poly_hexamethyl
    @poly_hexamethyl10 ай бұрын

    Lots of nice machinery! It must have taken quite a it of thinking to design all that, and also to get it set up and aligned to run accurately. Every single one of the numerous rollers and guides on that line has to be carefully adjusted in 3 dimensions, and run at the right speed, etc. etc.

  • @Peppins
    @Peppins2 жыл бұрын

    Really super awesome!!!

  • @jalapenoandbanana
    @jalapenoandbanana3 күн бұрын

    thanks to these people, I was able to expand my 0m² apartment to fit my 3 billion kids 🙏

  • @secularsunshine9036
    @secularsunshine90362 жыл бұрын

    *Let the Sunshine In .* Thank you, very interesting.

  • @geraldblackburn4883
    @geraldblackburn48832 жыл бұрын

    Amazing that you have this much access.

  • @carlschroeder6811
    @carlschroeder68112 жыл бұрын

    I have always wondered how round and square tubing was made, thanks.

  • @keshabnama7503

    @keshabnama7503

    2 жыл бұрын

    Tt

  • @conmanumber1

    @conmanumber1

    2 жыл бұрын

    It's all a progressive set of rollers.

  • @harryniedecken5321

    @harryniedecken5321

    Жыл бұрын

    This is one method. The other is called piercing a billet.

  • @nevinkuser9892

    @nevinkuser9892

    6 ай бұрын

    I stay awake at night thinking about it.

  • @techworksinfo
    @techworksinfo2 жыл бұрын

    Good work bro

  • @wiseandhumble2470
    @wiseandhumble24702 жыл бұрын

    The guy standing under the load of square tubing is a big liability

  • @blackburn1111

    @blackburn1111

    Жыл бұрын

    however high a load is, that's how far to stay away

  • @jackieeastom8758

    @jackieeastom8758

    Жыл бұрын

    Workers are cheap in chyna!

  • @anthonyhitchings1051
    @anthonyhitchings10512 жыл бұрын

    thanks so much

  • @gstkhu
    @gstkhuАй бұрын

    good!

  • @parnuzutech
    @parnuzutech Жыл бұрын

    Truly extraordinary friends 👍

  • @januszjendrzejewski7501
    @januszjendrzejewski7501 Жыл бұрын

    Piękna produkcja rur kwadratowych. Pozdrawiam z Polski.

  • @okjd159
    @okjd1592 жыл бұрын

    I was at Welded Tube in Chicago area and the did thick wall tubing from sheet rolls. They had to get the curvature out of the rolls by going up almost 30 ft then into floor the same distance, then had rollers like the thin wall shown. The had a chop saw ( 5 foot diameter) the would follow the tube while cutting.

  • @brianwood7480

    @brianwood7480

    11 ай бұрын

    That chop saw really got MY attention. What a beast.

  • @okjd159

    @okjd159

    11 ай бұрын

    @@brianwood7480 If I had a cell phone that took vid I would have posted it. Amazing to watch.

  • @mountainman5025
    @mountainman502510 ай бұрын

    The best part is always at the end of the video, and most often covered up.

  • @conmanumber1
    @conmanumber12 жыл бұрын

    Someone dreamt this up in their sleep then in morning he builded the thing and it worked like a champion.

  • @brianwood7480
    @brianwood748010 ай бұрын

    All I could think about was that this factory is a maintenance superintendents nightmare.

  • @lyher2722
    @lyher272210 ай бұрын

    VERY COOLPRODUCTION PROCESS!! BUTT.., FROM FLAT , TOO ROUND, THEN STRETCH TOO SQUARE.. /??? COULDA.., WENT TO SQUARE AND SAVED, OHH THOUSANDS OF HOURS IN ROLLER MAINTENENCE...

  • @donwilliams929

    @donwilliams929

    28 күн бұрын

    No room for erw

  • @rawbacon
    @rawbacon2 жыл бұрын

    Used quite a bit of Square Tube when I was in the business, got a lot of steel from Poland and Canada but can't ever remember any coming from Korea.

  • @yzzxxvv
    @yzzxxvv9 ай бұрын

    Best part ye he ki ispe kharch kiye pese india me hi rahenge

  • @khalilsalam1500
    @khalilsalam15002 жыл бұрын

    شيئ جميل جدا شكرا لك

  • @davidsanders6957
    @davidsanders695710 ай бұрын

    Totally tubular man !!!

  • @user-om8dt9ky3r
    @user-om8dt9ky3r2 ай бұрын

    magnifico e increible

  • @eadeziopereira.6813
    @eadeziopereira.6813 Жыл бұрын

    É bom saber como as coisas são feitas.

  • @donizetegoncalves1954
    @donizetegoncalves1954 Жыл бұрын

    Isso que é um projeto muito delicado máquina programada

  • @quanghuynhkiengiang9467
    @quanghuynhkiengiang9467 Жыл бұрын

    Công nhận máy móc được con người chế tạo ra thật là thần kỳ !

  • @kacabuana6465
    @kacabuana64652 жыл бұрын

    Steel procesing. Good

  • @sman5877
    @sman58776 ай бұрын

    amazing 😮

  • @cesartoloza8206
    @cesartoloza8206 Жыл бұрын

    Felicitaciones a nuestros genios a los ingenieros a los grandes creadores de las grandes industrias soy de A R G E N T I N A Santiago del Estero me llamo cesar Toloza

  • @ikonhero
    @ikonhero2 жыл бұрын

    Amazing to see. I didn't know the tubes ware made like that.

  • @Mechanicalshort77

    @Mechanicalshort77

    2 жыл бұрын

    please visit my channel i also make videos related to truck Love from pakistan🇵🇰

  • @justinwegener2687

    @justinwegener2687

    2 жыл бұрын

    Only in korea

  • @RonDoiron-pz3ee

    @RonDoiron-pz3ee

    10 ай бұрын

    That is one method of several.

  • @timtim8468
    @timtim8468 Жыл бұрын

    Not for high pressure, for high end applications there are seamless pipes.

  • @andreashutterer4740
    @andreashutterer47402 жыл бұрын

    How is the welding done? Lengthwise... In other words, what kind of welding process/technique?

  • @kylehurley5994

    @kylehurley5994

    2 жыл бұрын

    I think it is Electric Resistance Welded (ERW) between two points with no filler metal. But I'm not 100 sure. It can't be a tig process because I can't imagine argon could be used with all the coolant on the pipe.

  • @ayeshanoorfajar4929
    @ayeshanoorfajar49292 жыл бұрын

    Good NIC 🤣🤣🤣🤣🤣🤣🤣

  • @Chainsnsprockets402
    @Chainsnsprockets40210 ай бұрын

    At 6:20 a very dangerous lift of a bundle of tube is being made over the head of another machine operator. Yikes! I guess safety isn’t priority in Korea.

  • @lukespread

    @lukespread

    6 ай бұрын

    Dangerous indeed.

  • @5phutsangtao-iQ
    @5phutsangtao-iQ2 жыл бұрын

    giant metal production machines

  • @gvet47
    @gvet472 жыл бұрын

    Extruding that large square tubeing from round pipe in ine step is amazing and I did not even see any kind of lubrication. Would think the steel would tear being dry.

  • @harryniedecken5321

    @harryniedecken5321

    Жыл бұрын

    Usually the lubrication is inedible rendered animal fat.

  • @brianwood7480

    @brianwood7480

    11 ай бұрын

    @@harryniedecken5321 wow !

  • @shaunwillis6207
    @shaunwillis62072 жыл бұрын

    Soo kool

  • @paparoysworkshop
    @paparoysworkshop9 ай бұрын

    Talk about putting a round peg into a square hole!

  • @bradleyrussell1973
    @bradleyrussell1973 Жыл бұрын

    Omg. If it has corners, it’s considered tubing. The difference between pipe and tubing is pipe CONVEYS material, liquids, or gases, where tubing is only used for STRUCTURAL purposes.

  • @trainnerd3029

    @trainnerd3029

    10 ай бұрын

    OMG NOBODY cares

  • @FrailRider

    @FrailRider

    10 ай бұрын

    Hahahahahahahaha

  • @RonDoiron-pz3ee

    @RonDoiron-pz3ee

    10 ай бұрын

    No quite correct. I worked at a Seamless tube mill for 30+ year. We made tube for deep oil well drilling and casing. We also made square tubing for structural purposes. The difference between a pipe and a tube,…the pipe is measured on the inside diameter, the tube on the outside diameter.

  • @veritasjustus8543

    @veritasjustus8543

    10 ай бұрын

    to think someone had to place a single seed of rice into the ground to make all this happen.

  • @RonDoiron-pz3ee

    @RonDoiron-pz3ee

    10 ай бұрын

    I worked on steel pipe. A pipe is measured on the I.D, Eg. a schedule 40 pipe, 2” , id 2-1/4” o.d. A 9-5/8 tube, which is a common size for oil well, is measure 9-5/8” by .500” wall, etc. we could produce a seamless tubing, 40’ long.

  • @maritzahernandez3419
    @maritzahernandez34192 жыл бұрын

    Que agradable ver el proceso de fabricación, increíble cómo realizan las diferentes medidas, éxitos 👍

  • @a-fl-man640
    @a-fl-man6402 жыл бұрын

    nicely done. i would love to see the inner workings of the machine that changes the round pipe/tube to square. that line must be a bear to maintain, let alone build.

  • @user-ru5iz7oe6h

    @user-ru5iz7oe6h

    2 жыл бұрын

    Ййййййййфйййййййййййффйфййфйййййййфйййййййййййййййййййфйййййййййййййййййййййййййййфйфффйзз

  • @michaelwillcutt2619

    @michaelwillcutt2619

    Жыл бұрын

    Actually it’s four beveled roller spindles that form the four corners of the square tube

  • @brianwood7480

    @brianwood7480

    11 ай бұрын

    Maintenance was the FIRST thing that screamed at me.

  • @Look_What_You_Did

    @Look_What_You_Did

    10 ай бұрын

    @@brianwood7480 Just bearings. Ones lack of understanding does not increase the complexities of the world around them.

  • @brianwood7480

    @brianwood7480

    10 ай бұрын

    @@Look_What_You_Did is that all you see, bearings?

  • @kevinnobody3052
    @kevinnobody305210 ай бұрын

    I ran a slitter at Worthington Steel in Columbus Ohio years ago. That's dangerous work. I liked it though.

  • @ayeshanoorfajar4929
    @ayeshanoorfajar49292 жыл бұрын

    Good NIC 🤣🤣🤣🤣🤣🤣

  • @gregwarner3753
    @gregwarner375310 ай бұрын

    All these processes have one thing in common. They are very loud!

  • @sunny71169
    @sunny711692 жыл бұрын

    6:27 Standing under an overhead crane flying tons of product? Not too conducive to longevity I think.

  • @blainewinstone3470

    @blainewinstone3470

    2 жыл бұрын

    Not to mention the spread of the slings, must be one smooth crane

  • @maplemanz

    @maplemanz

    2 жыл бұрын

    In China all workers are expendable cogs in drive to produce cheap products and put Americans out of work.

  • @ag-om6nr

    @ag-om6nr

    2 жыл бұрын

    @@maplemanz unfortunately China has some very sophisticated manufacturing, as well as mass produced crap ! They are frightening competition !

  • @blackburn1111

    @blackburn1111

    Жыл бұрын

    @@ag-om6nr this is S. Korea btw.... no biggie. but yeah ur probably right about China. the hard thing is knowing whether you're getting crap or great quality.

  • @Hellzspawned
    @Hellzspawned6 ай бұрын

    pipe is round, steel tubes are square and also called 'Hollow Structural Shape', this term applies to square as well as rectangular parts

  • @slevinshafel9395
    @slevinshafel93952 жыл бұрын

    how much cost in produce custom square tube? Because i dont finde 42.3mm*42.3mm only have 40*40mm and 45*45mm. nor 42*42mm

  • @groovythehusky
    @groovythehusky Жыл бұрын

    nice

  • @user-uh4dv2zn5m
    @user-uh4dv2zn5m10 ай бұрын

    remember Jerry, (and Brian) from Worcester MA? you two came here. try to get in touch with me if you can, try here first

  • @andrewc9902
    @andrewc99026 ай бұрын

    Tube is tubular. Pipe is pipular.

  • @ajitsinghpurty7729
    @ajitsinghpurty772911 ай бұрын

    Nice video...but it will be more helpful if you add role of the machine during step by step process.

  • @MrKotBonifacy

    @MrKotBonifacy

    10 ай бұрын

    I guess it's right there... but in Korean ;-) Actually, the process is pretty self-evident - a steel sheet on a roll is cut into strips, those strips go through series of rollers thay roll the strip into a round pipe, which is then welded up, any excess of material from welding is cut off, and then the round pipe is pushed through more rollers that squeeze it into square section. The saw cuts it to desired length, and basically that's it.

  • @osogrande2
    @osogrande2 Жыл бұрын

    I'm still looking for the square pipe, although I do see some square tubing.

  • @Look_What_You_Did

    @Look_What_You_Did

    10 ай бұрын

    And yet when you look in the mirror you see a loser.

  • @txhobtolwmtiam3389
    @txhobtolwmtiam3389 Жыл бұрын

    Nyobzoo tuajmlookojlawm nawb

  • @hoperp1951
    @hoperp19512 жыл бұрын

    Nice to see these machines and processes, but you really MUST add text / narrative to describe the machines, process stages. Steel coil, unwound onto a slitting line. Slit into individual coils. Individual coils placed onto a multi stand forming line, formed into a round and seam welded. A scalper to remove excess weld then into a water cooling tank. After cooling the round welded steel tube goes into a multi stand forming train to convert the round tube to a square or rectangular section. Finally a flying saw to cut to exact finished lengths. They only require inspection / testing to ensure weld continuity, and dimensions. Then into the box for supply to the final customers. 6:31 Drawing steel pipe through a square die on a draw-bench. The end of the steel pipe has been cut and swaged to produce an end that can be gripped by the draw-bench jaws. 8:48.... making bolts, nothing to do with making pipes, completely different product and techniques.

  • @samheasmanwhite

    @samheasmanwhite

    10 ай бұрын

    I'd like to add that the machine at 2:00 is a sheet accumulator, since it is a rather neat machine but it is difficult to see what it does or how it works. It temporarily stores sheet to allow the production line ahead to operate without stopping, even while the sheet input is stopped to weld a new roll to the tail of the old one. The input sheet is wound onto the outside of the big wheel and unwound from the inside of it, then there are some rollers to curve it out from the middle so it can continue on. When the big wheel rotates clockwise it takes in and stores up sheet, when it rotates anticlockwise (as seen here) it does not take in sheet and it releases the stored sheet, if it is stationary then it is taking sheet in at the same rate that it goes out. The big wheel does not grip the sheet, it is covered in rollers so the wound-up sheet can rotate around it.

  • @bobskingle5762
    @bobskingle576210 ай бұрын

    Need to wave the camera around a lot more. I could nearly see what was happening.

  • @jonkaminsky8382
    @jonkaminsky838210 ай бұрын

    I never knew that milk was required to be squirted all over the metal during the manufacturing process! 🐄 Moo!

  • @a-borgia4993
    @a-borgia49932 жыл бұрын

    Camera moves way to fast. Stability, please. then the critical processes (closing and welding) are shown in just a few seconds, spend more time on these.

  • @yutufyourselable
    @yutufyourselable2 жыл бұрын

    Esto se fabricaba en España y lo dejamos ir todo para china. Una pena, ahora manejan los precios como les da la gana.

  • @zacchol9252
    @zacchol92522 жыл бұрын

    i want to operate a press that size

  • @claytonsimplot9554
    @claytonsimplot955410 ай бұрын

    How about the load of tubing going over the operators head at 6:22. Would OSHA approve?

  • @lisab3396
    @lisab3396 Жыл бұрын

    Is it a pipe or is it a tube? I believe you will find it to be a tube.

  • @tinknal6449
    @tinknal6449 Жыл бұрын

    Imagine the amount of force requires to push a round steel tube through a square hole....

  • @davidrule1335

    @davidrule1335

    Жыл бұрын

    It's slowly formed a little at a time into square.

  • @d.jensen5153

    @d.jensen5153

    Жыл бұрын

    Or pull a round tube through a square hole...

  • @Parkhill57

    @Parkhill57

    10 ай бұрын

    Imagine the electric bill!!

  • @angelo_giachetti
    @angelo_giachetti10 ай бұрын

    7:20 they can actualy put a round peg in a square hole

  • @roger_isaksson
    @roger_isaksson10 ай бұрын

    6:30 Leisurely standing under the hanging load suspended with sketchy ropes.

  • @jorgemontefusco650
    @jorgemontefusco6502 жыл бұрын

    Making pot metal. You know the stuff they make patio furniture out of that breaks when you sit in it.

  • @realemonful

    @realemonful

    2 жыл бұрын

    They must transport you in cargo... lol

  • @jorgemontefusco650

    @jorgemontefusco650

    2 жыл бұрын

    @@realemonful Funny, very funny.

  • @abdulganee1973
    @abdulganee1973 Жыл бұрын

    👌👌👌

  • @aliafzaal1583
    @aliafzaal1583 Жыл бұрын

    Where are you located in Korea

  • @Justin-Outdoors
    @Justin-Outdoors6 ай бұрын

    That machine is a mile long!

  • @user-ls5jh6lp4e
    @user-ls5jh6lp4e Жыл бұрын

    кабистан цымер приходилось натакой приблуди работать👍

  • @job38four10
    @job38four102 жыл бұрын

    Did I see this right, square tubing coming from round pipe?

  • @ag-om6nr

    @ag-om6nr

    2 жыл бұрын

    Yes you did ! They were using ERW ( Electric Resistance Welding ) . It is a continuous process with a flying cutoff to standard lengths . It did bring back some memmories !

  • @mohamedhamidsebsa7791
    @mohamedhamidsebsa77912 жыл бұрын

    السلام عليكم ورحمة الله وبركاته

  • @stanknowlton7043
    @stanknowlton704310 ай бұрын

    Why is it so hard to find 1 1/2 X 3 1/2 rectangular tube?

  • @mattstarr8203
    @mattstarr82032 жыл бұрын

    no chains or racks were the coils are stacked on top of one another

  • @79tazman
    @79tazman Жыл бұрын

    Who say's you can't put a round tube into a square hole these guys do it all the time

  • @jimurrata6785
    @jimurrata67852 жыл бұрын

    _Yung_ Steel Co. Ltd..

  • @vantuannguyen235
    @vantuannguyen2352 жыл бұрын

    How mach?

  • @nevinkuser9892
    @nevinkuser98926 ай бұрын

    Watch your fingers! 😂

  • @martinspiridonov4487
    @martinspiridonov44872 жыл бұрын

    Yêu Đức Phúc.

  • @user-gj4lp6wz2v
    @user-gj4lp6wz2v2 жыл бұрын

    Хе,хе. Гайки тоже кувалдой закручивают.

  • @trollpatsch666
    @trollpatsch6662 жыл бұрын

    6:21 Safety First :D

  • @eccentricsmithy2746
    @eccentricsmithy274610 ай бұрын

    Thats gotta suck to have no safety standards. No one is wearing any PPE.

  • @bigblock1968impala
    @bigblock1968impala Жыл бұрын

    whale oil beef hooked, i had no idea

  • @Giorggio_gariecologico
    @Giorggio_gariecologico2 жыл бұрын

    👽🦕

  • @karlmadsen3179
    @karlmadsen317910 ай бұрын

    No hardhats. No safety glasses. And somewhere in the middle there, a load of square tube being crane lifted with a man standing directly underneath the load. This is how costs are cut in manufacturing......but at what cost? Safety is worth something. A lot.

  • @Look_What_You_Did

    @Look_What_You_Did

    5 ай бұрын

    Says the ameritard... buying on price alone.

  • @josemamertobacani6498
    @josemamertobacani6498 Жыл бұрын

    Can anyone tell what is the name of this Korean Company ???🙏

  • @antonmursid3505
    @antonmursid35052 жыл бұрын

    Antonmursid🙏🙏🙏🙏🙏🇲🇨

  • @user-ls5jh6lp4e
    @user-ls5jh6lp4e Жыл бұрын

    Волочильшики👍

  • @Saki630
    @Saki630 Жыл бұрын

    I wish it was louder

  • @dashtonic5736
    @dashtonic57362 жыл бұрын

    6:24 that a dangerous thing to do. I'm surprise nobody has gotten hurt yet

  • @bitscollins

    @bitscollins

    2 жыл бұрын

    Who says they haven't? The Chinese don't care about their people. They have billions. People are an expendable commodity to them. Definitely a country worth boycotting.

  • @masad98
    @masad982 жыл бұрын

    ada loker

  • @rajendrajasathy4356
    @rajendrajasathy43562 жыл бұрын

    Nothing is visible clearly except noise.

  • @manojrajbhar8703
    @manojrajbhar87032 жыл бұрын

    आर वेल्डिंग टेस्ट

  • @anwaribrahim3000
    @anwaribrahim30002 жыл бұрын

    MaRuiCHi StEEL,Seksyen15,Shah Alam 40000 Selang0R,D.E

  • @marksullivan5859
    @marksullivan585910 ай бұрын

    Those machines came from America after they closed a plant here 😢

  • @Look_What_You_Did

    @Look_What_You_Did

    5 ай бұрын

    Nope. Nice try at another ameritard lie.

  • @RogiervanCann
    @RogiervanCann2 жыл бұрын

    Try to zoom out more and stabilize your camera. My head hurts watching this.

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