Complete aluminum engine firewall construction

Tips for fabricating an aluminum firewall from start to finish!
Using a bead roller, solid rivets, Dzus fasteners, slip roller, tig welder and a window over the engine.
V8 Corvair, mid-engine, transverse LS4.
Aircraft rivet spacing tool: amzn.to/3o8lfEV

Пікірлер: 244

  • @JohnReynolds661
    @JohnReynolds661 Жыл бұрын

    After 24 hours, the score is: 27 votes for the script and 20 votes for non-script. Thanks for your vote!

  • @mertonallowicious

    @mertonallowicious

    Жыл бұрын

    The algorithm only recommended your channel to me today- let me add one more belated vote for the script panel! Very inspiring work 💪

  • @chetwinkles5051

    @chetwinkles5051

    Жыл бұрын

    And another for me. Script. You can always change it later.

  • @MarcusRefusius

    @MarcusRefusius

    Жыл бұрын

    Throw me in the Script count. Beautiful.

  • @thatsonebadhatharry8610

    @thatsonebadhatharry8610

    Жыл бұрын

    If the Corvair script is too obvious you could make one that said Spider since it's turbocharged. Depending upon how you feel when you drive it you could change them out.

  • @hotchihuahua1546

    @hotchihuahua1546

    Жыл бұрын

    On a scale of 1-10 I have to give you a 10 ! I’m a mechanic and machinist and enjoy and appreciate the amount of work you have put into this project . Your videos deserve recognition !

  • @chrismoody1342
    @chrismoody1342 Жыл бұрын

    John you are an artist. I’ve seen race cars built by pro shops and your work is superior . You should take great pride knowing you crafted this car with your own two hands.

  • @kirstenspencer3630

    @kirstenspencer3630

    Жыл бұрын

    That's what I was thinking

  • @cringram1003

    @cringram1003

    11 ай бұрын

    Absolutely

  • @nv1493
    @nv1493 Жыл бұрын

    "I spent a lot of time obsessing over this because that's what I do".... you've just described a big part of my life 😉

  • @peterlevy7679
    @peterlevy7679 Жыл бұрын

    Don't know anyone that puts so much thought and effort into a project, a true perfectionist in every way.

  • @rogerlockridge5532
    @rogerlockridge5532 Жыл бұрын

    I think your engine "firewall" is a work of art and should be allowed to remain part of the build. Great craftsmanship.

  • @Kevin_747
    @Kevin_747 Жыл бұрын

    16 minute video, hundreds of hours work. I like the no script look. Nice work.

  • @bmepdoc9675

    @bmepdoc9675

    Жыл бұрын

    yes

  • @rcwcsi
    @rcwcsi10 күн бұрын

    My vote is FOR the script! Thanks John just an AWESOME JOB on the whole series.

  • @blackbuttecruizr
    @blackbuttecruizr Жыл бұрын

    Go with the script panel. Love your delightfully over thought and over engineered videos.

  • @vdubjunkie
    @vdubjunkie Жыл бұрын

    Trust your instincts. I like how the script looked by itself, but it could be "trying too hard." When you get them painted, you'll know for sure. No surprise to see this level of detail you put into it after seeing how you designed the ability to service the powerplant in your Subaru bug. It's always a joy to see one of your videos come out.

  • @ro63rto
    @ro63rto Жыл бұрын

    And here I was all pleased with how I did an ok job at shortening the front mudguard for my mountain bike 😳

  • @johncoffelt6645
    @johncoffelt6645 Жыл бұрын

    Nick Blackhurst is probably applauding your CAD (cardboard assisted design) skills

  • @n6mz
    @n6mz Жыл бұрын

    0:45 CLECOS! Now I have proof positive that you were working for Kelly Johnson at Lockheed Skunk Works when you were a kid! MAGNIFICENT work!

  • @michaelrichter1465
    @michaelrichter1465 Жыл бұрын

    Nice looking firewall, I think the script access cover is an example of excellent craftsmanship and skill. It would be a shame not to use it. Dude, if you're worried about "trying too hard" you should have stopped a long time ago. This build is way over the top and I love every detail so far. Inspiring and educational videos with just the right amount of snarky humor. I wish you were my next door neighbor. But you would probably have to keep kicking me out of your garage. There is so much to learn from your vast skillset; you would be the greatest fabrication instructor of all time. I was thinking to myself before doing all this typing that you probably don't care for long comments. I try not to get too syrupy on a YT video comment, but your level of work is outstanding and I enjoy every second of your work you post. Thanks.

  • @JohnReynolds661

    @JohnReynolds661

    Жыл бұрын

    Thanks!

  • @bobbycuesroadhouse2204
    @bobbycuesroadhouse2204 Жыл бұрын

    How does John not have a million subs by now? Great video as always! I think it looks better plain, but, hey it’s your car,do whatever

  • @JohnReynolds661

    @JohnReynolds661

    Жыл бұрын

    I do the best I can but it's hard to get traction on YT, especially, in the tradesmen category.

  • @theperl9663
    @theperl9663 Жыл бұрын

    In todays envronment, I find doing everything myself usually is better than having it done. When done if I like it fine, if not, I know who has to do over and better. Looks good John.

  • @cringram1003
    @cringram100311 ай бұрын

    John I like the plain one, the other is too busy with all the rivites. Spectacular job as usual.

  • @danmooney7192
    @danmooney7192 Жыл бұрын

    Beautiful job. One vote for the scripted panel!

  • @jakespeed63
    @jakespeed63 Жыл бұрын

    Agreed…old world craftsmanship meets modern build. Definitely the way serious race cars were constructed, back in the 60’s and 70’s. Leave the Corvair script Thanks for sharing

  • @rdyardie
    @rdyardie Жыл бұрын

    This is another great video showing the workmanship that goes into "the" Corvair of Corvairs. 😊 Thank you for sharing.

  • @bobbieandianguenter6693
    @bobbieandianguenter6693 Жыл бұрын

    Amazing workmanship, the scripted panel is a nice piece.

  • @bigtimegearhead
    @bigtimegearhead Жыл бұрын

    You should consider adding thin layer of killmat to the back of your panels to help with noise, heat and vibration. With all those metal to metal panels I think your have lots of metal vibrating or clanging noise. This is the best Corvair build I’ve ever seen in my freaking life

  • @SaneCayne
    @SaneCayne Жыл бұрын

    Holy cow John! That "Corvair" panel is amazing! I still can't believe that was bead-rolled and I just watched the footage. I hear ya about trying too hard. But it's tastefully-executed and extremely impressive. It's the perfect cherry on top of an amazing transverse-mounted V8 Corvair exercise.

  • @jimanderson1355
    @jimanderson1355 Жыл бұрын

    Beautiful craftsmanship and elegant production. Purely subjective, but the firewall can stand on it’s own, without script.

  • @BrainsofFrank
    @BrainsofFrank Жыл бұрын

    Best video to watch while eating breakfast

  • @craiglemon5026
    @craiglemon5026 Жыл бұрын

    Nice work, John! I vote for the *script*, because it's another example to show how much of a metal-working master you are! Nice @NicoleJohnsonsDetour t-shirt too, BTW! 🙂

  • @Friedbrain11
    @Friedbrain11 Жыл бұрын

    Script panel looks great!

  • @lunkydog
    @lunkydog Жыл бұрын

    The plain panel would be my choice. Fantastic job.

  • @shotsrodder
    @shotsrodder Жыл бұрын

    This build just keeps blowing my mind 😂😂 what a fine piece of art 👍

  • @OldBlue62
    @OldBlue62 Жыл бұрын

    Hats off to you. You’ve got some mad skills. I think I like it a bit better without the script panel.

  • @rjung_ch
    @rjung_ch Жыл бұрын

    Like the script panel, it's a work of art.

  • @koolkar55
    @koolkar55 Жыл бұрын

    Hey John, your skillset is unsurpassed mate. Really enjoying this build. Thank you for sharing. Billy J...... Queensland, Australia.

  • @StephenDanielAddeo
    @StephenDanielAddeo Жыл бұрын

    "When.." 😂 love you, John.

  • @brucer7762
    @brucer7762 Жыл бұрын

    Your work is exceptional! I would leave the panel plain.

  • @jimpalmer1944
    @jimpalmer1944 Жыл бұрын

    I like the script plate better than the plain one.

  • @briantinkler2934
    @briantinkler2934 Жыл бұрын

    I learn something new every time I watch one of your videos. Thanks for sharing, John.👍

  • @mattknower8073
    @mattknower8073 Жыл бұрын

    I usually go for plain over fancy but that script panel is so sweet! Go with the “Corvair”.

  • @petem6291
    @petem6291 Жыл бұрын

    John you do outstanding work, I believe you could build the next space shuttle in your garage….

  • @lchebuhar9212
    @lchebuhar9212 Жыл бұрын

    A true craftsman you are. Impressive build series. In bare metal the plain panel looks better … IMHO. 💪👍🏼

  • @Bonvivantaster
    @Bonvivantaster Жыл бұрын

    I watch videos of car repair and custom cars all day long. And yours are among my favorites, because you always show us what you're doing. It's so frustrating to watch some character wave his arms around explaining what he did, or yacking away telling us what he's going to do. You just do it, John, and that's the best part. And you're funny :-) Use that Corvair panel somewhere, even if it's not on the firewall. Thanks, and I can't wait to see this car on the road!

  • @johnjunge6989
    @johnjunge6989 Жыл бұрын

    John, as always it's over the top! I'll have to go back one, seems I missed your first drive. Great stuff!

  • @Hungry_Hunter
    @Hungry_Hunter Жыл бұрын

    It is an absolute pleasure to watch your designs and fabrication process. Your videos are a joy to watch and I never miss a video. Just plain magical.

  • @siukcnc
    @siukcnc10 ай бұрын

    I found mounting the hand punch in a holder or vice can make punching lots of holes simpler on a part you can hold and move around.

  • @goodboyringo9716
    @goodboyringo971611 ай бұрын

    I like the panel plan , no names on the car is clean. People know it's a Corvair

  • @dalespencer3565
    @dalespencer3565 Жыл бұрын

    If your keeping score I prefer it without script. It makes my day when you put out a video. You are an excellent craftsman!

  • @ejharrop1416
    @ejharrop1416 Жыл бұрын

    Thank you John. Impressive firewall fabrication and sheetmetal craftsmanship. The end will be great for sure and I believe the journey is a lttle better too. No rush to complete to when it will be tearing up the pavement in full song. Take care and peace out.

  • @JohnReynolds661

    @JohnReynolds661

    Жыл бұрын

    Thanks, it is all about the journey.

  • @charleschauff4609
    @charleschauff4609 Жыл бұрын

    Kudos on your design restraint on not using the Corvair logo (not that it wasn’t your usual excellent work). Those panel insets would also be a nice spot for some thin upholstery - carpet or leather or the like.

  • @53handyman
    @53handyman Жыл бұрын

    Hi from France, Your work is really awesome, I love the skills you demonstrate every video !. Fantastic !

  • @maker-matt
    @maker-matt Жыл бұрын

    CAD = Cardboard aided design! Great job John

  • @justacoupleofkids320
    @justacoupleofkids320 Жыл бұрын

    Great work, I like the plain panel myself but it’s your car, do what makes you happy…

  • @donaldbowden4047
    @donaldbowden4047 Жыл бұрын

    The script looks great ,, its a classy custom look . Not to much , but just enough . OBTW,, Great Job !

  • @rockheadregolith8325
    @rockheadregolith8325 Жыл бұрын

    Only thing wrong with John's vids, is they're too short!

  • @CS_247
    @CS_247 Жыл бұрын

    Beautiful work. I have been fabricating for 20 years, and would hire you like a shot. And pay you well...

  • @josephianfranklin
    @josephianfranklin Жыл бұрын

    Master class of automotive artwork! Brilliant stuff John. It's been a real joy watching day 1 of all this till now. Pure art!

  • @boatbloke6701
    @boatbloke6701 Жыл бұрын

    Wow....yet another masterpiece John! once again, blown away by the attention to detail and finish, thank you for sharing this with us!

  • @eclifton4070
    @eclifton4070 Жыл бұрын

    I'll add one vote to the non script version. It's just clean! Beautiful work as always John.

  • @mikerooney7928
    @mikerooney7928 Жыл бұрын

    Looks Great!!! Leave the Artisan Value in the Panel. You Sir are one Hell of an Engineer!!! Hat’s Off!

  • @ricoolivier
    @ricoolivier Жыл бұрын

    ...to keep the people safe when the engine catches fire... Not if, when... Fantastic!!!! Still laughing when I hear this!

  • @collisnaylor839
    @collisnaylor839 Жыл бұрын

    Nice work. I like that quarter panel I think it’s showing off a little but that’s OK. 👍🏻👍🏻

  • @dougbaker9473
    @dougbaker9473 Жыл бұрын

    Fantastic work !! Looks better with the script .

  • @sirmister4411
    @sirmister4411 Жыл бұрын

    Awesome work. Hopefully there won’t be to much noise echo with no insulation. I like the script Great job love your work.

  • @billbaggins9961
    @billbaggins9961 Жыл бұрын

    Absolutely some amazing craftsmanship, Well done!

  • @brownmilligan1936
    @brownmilligan1936 Жыл бұрын

    i do so look for your shows. thanks for your time.

  • @craigm5511
    @craigm5511 Жыл бұрын

    John, I've just stumbled across an earlier video of yours and I was instantly hooked. The effort you put into the design and construction of the car is phenomenal, and then the way you narrate/edit/produce the videos is incredible. I was hooked in the first minute of the first video I watched. I've spent the last few hours watching your previous videos. You're an exceptionally talented guy who many of us can learn from, and I look forward to seeing your KZread channel rapidly expand as others see the work you're doing and the content you're creating. Love it!

  • @JohnReynolds661

    @JohnReynolds661

    Жыл бұрын

    Thanks, Craig!

  • @ericnichols8995
    @ericnichols8995 Жыл бұрын

    It's impressive. Seen through video, I thought the "Corvair" panel might look good unpolished and on the horizontal section of the firewall so it could be see through the back glass with the other features like the hump and sight glass. But you're there, and that probably tells you everything you need to know.

  • @Volfandt
    @Volfandt Жыл бұрын

    Since you asked, LOL.... 1st off, the firewall is excellent in both craftsmanship and in it's intended function of sound, fire and exhaust protection. quad thumbs up 👍👍👍👍 As for the script sign, I like the plain look as I think your seat(s) will likely cover much of it but with that said, perhaps if there wasn't so many rivets it wouldn't look as busy and then blend in more. I dunno as it is a fine looking design and should be installed somewhere. Enjoy your vids, carry on.

  • @dmwi1549
    @dmwi1549 Жыл бұрын

    Script is cool! And, of course you made more than one.

  • @sheldondyck8631
    @sheldondyck8631 Жыл бұрын

    Only thing that bothered me about the script panel was that it wasn’t centred. Other than that, you do amazing work.

  • @MrKeys57
    @MrKeys57 Жыл бұрын

    You are an artistengineer!! - greets from Sweden, Levi

  • @swbtlw
    @swbtlw Жыл бұрын

    Absolutely amazing work, it really is a piece of art, I think you should use the Corvair piece, it adds another dimension.

  • @geeaaejay
    @geeaaejay Жыл бұрын

    I don't think you need the script or the glass window. The quality of the work says all that is needed.

  • @KX6D
    @KX6D Жыл бұрын

    John, ever since I was in highschool (80's) I wanted a mid-engine Corvair with the Corv-8 kit and a 327 into a Saginaw transaxle. After high school I heard of guys throwing in the 455 Olds with a Toronado transaxle and I though that was brilliant! Today an old video of the invention of the Corvair popped up (see below) and that led me to you. I recognized you right away as the 1st King of KOH, and from a really awesome video of you and Nicole Johnson (subscribed) in a souped up VW. Small world to be sure! Your commentary is classic and your work is beautiful. I'd sure like to see that Corvair in person and maybe go for a ride. As to the script... My OCD doesn't like the way the script is offset to the side and riveted on. If the other panel had the classic Chevy interwoven "V8" on it I could sleep at night. At the very least, you need a flux capacitor (www.oreillyauto.com/flux-capacitor)! I subscribed. Here is the Corvair video... kzread.info/dash/bejne/Z3mFus-hd8urirA.html

  • @karencollins9363
    @karencollins9363 Жыл бұрын

    that is some intense dedication

  • @48VAC
    @48VAC Жыл бұрын

    Can't go wrong either way. Amazed at the work.

  • @philsulzberger7018
    @philsulzberger7018 Жыл бұрын

    Plain panel without script. Everyone knows it's a corvair. A bit like seeing oversized "4X4 " stickers on a four wheel drive. Sometimes clean skin makes a better statement. Admire your work. Phil ... Tasmania Aus.

  • @thorranum
    @thorranum Жыл бұрын

    JR. Many years ago I followed your bronco build on pirate. It was an absolute work of art. Glad to see you are still at it!

  • @d_rock_t
    @d_rock_t Жыл бұрын

    You're insane.. in the best way possible. I want my brain to work more like yours. Keep it up.

  • @robertrusso877
    @robertrusso877 Жыл бұрын

    I find it funny that you say “when the engine catches fire” instead of “if it catches fire.” Amazing work as usual - that’s why I follow your channel. Just wish you would upload more often, although it’s not as bad as project binky.

  • @JohnReynolds661

    @JohnReynolds661

    Жыл бұрын

    Thanks, but I'd rather a completed sub-project be done before uploading. The firewall took 250 hours.

  • @robertrusso877

    @robertrusso877

    Жыл бұрын

    @@JohnReynolds661 you are a very patient man. Again, thanks for the content and keep up the amazing work! Can’t wait to see it done.

  • @dougsisk6780
    @dougsisk6780 Жыл бұрын

    Thank you for the videos, you are an incredibly talented fabricator!!!!

  • @joefw2446
    @joefw2446 Жыл бұрын

    Excellent! I like the plain panel better.

  • @getoutwithrockandsherri
    @getoutwithrockandsherri Жыл бұрын

    Amazing work John Reynolds! Personally, I would proudly display the hand made Corvair cover!

  • @hotchihuahua1546
    @hotchihuahua1546 Жыл бұрын

    I enjoy watching this project coming together !

  • @matthews8576
    @matthews8576 Жыл бұрын

    It's awesome watching a master do his work.

  • @cdoublejj
    @cdoublejj Жыл бұрын

    maybe you'll feel like a change later and fancy panel can be used. my thought is, as the car gets more complete and the interior is finished you,'ll know which you need for a better balance.

  • @edwardkosciuk4341
    @edwardkosciuk4341 Жыл бұрын

    Incredible craftsmanship!

  • @30bones
    @30bones Жыл бұрын

    Your attention to detail and abilities are so impressive.

  • @jeffreyworthington7558
    @jeffreyworthington7558 Жыл бұрын

    Beautiful work. I like the script panel.

  • @badmoon5249
    @badmoon5249 Жыл бұрын

    Amazing work, John. If we are voting, I vote for the plain panel, although the Corvair script is well done, I think you might be “gilding the lily”. Keep it stupid, simple. Or something.

  • @chrismedeiros3201
    @chrismedeiros3201 Жыл бұрын

    John, again, astounding work! Your level of craftsmanship is nearly beyond human. I also love the script better!

  • @timstorrs502
    @timstorrs502 Жыл бұрын

    Script looks fantastic!

  • @nashguy207
    @nashguy207 Жыл бұрын

    John I think they turned out looking great!

  • @joell439
    @joell439 Жыл бұрын

    John, Stunning execution…. as always. I learn something new every episode. Thank you. Patience and focus appear to be the key in your soft spoken work, something we all can get better at. I love the effort and result of the embossed script and it would be a shame not to use it. However, since you asked my opinion, I prefer the plain look on the firewall. Maybe the panel can be used elsewhere?? How about on the inside of the hood or frunk? 👍👍😎👍👍

  • @neilforbes1082
    @neilforbes1082 Жыл бұрын

    Holy crap John your craftsmanship is off the charts that metal work is beautiful.

  • @e.clarkmeyer9917
    @e.clarkmeyer9917 Жыл бұрын

    Beautiful work! I always look forward to your next video.

  • @McGutschy2
    @McGutschy2 Жыл бұрын

    poor mans Ferrari, easy choice for the Corvair!! And CAD, hmm, !'m own an Ender5 and use Onshap for CAD. One of my long term goals is to cast aluminum. CAD isn't so hard, an the benefit of printing a mold for a wax-model to bring this to aluminum or steel. Your choice 😜 As always excellent work, an the details are stunning!!! Love the window.

  • @allandekoning4734
    @allandekoning4734 Жыл бұрын

    The video was well worth the wait. Excellent design and workmanship John!! 👍🏼

  • @brucesumner6993
    @brucesumner6993 Жыл бұрын

    A master at his craft!

  • @rickmiller1425
    @rickmiller1425 Жыл бұрын

    The Corvair script looks great but it isn't centered which would drive me bonkers if it was mine. With or without it, the car is amazing!

  • @JohnReynolds661

    @JohnReynolds661

    Жыл бұрын

    The engine sets to the passenger side and isn't centered either. There were other constraints I had to deal with that made three even panels not practical.

  • @dwcheshire
    @dwcheshire Жыл бұрын

    I know you are neck deep in this build and maybe you have already seen these, but I saw a 914 with an LS in it and it was nice but I would LOVE to see your version. By the way I don't know how you have time to work on the car with all the production time you must spend making these videos, but please don't stop!

  • @JohnReynolds661

    @JohnReynolds661

    Жыл бұрын

    Thanks, for noticing. Videos usually take (me) a week, full time to edit. There are 300-400 clips from three cameras to trim, speed ramp, color grade, zoom, etc. and then voice-over. Luckily, I enjoy the process. Whatever project I do next will have to be a 1974 or earlier (for smog reasons) model.

  • @monkeybarmonkeyman
    @monkeybarmonkeyman Жыл бұрын

    I prefer the natural metal just as it is. However, if you feel you need to paint it, I'd consider painting it all then removing the higher spots (including the script). I suppose you could even try masking. But me, I really like the natural metal. At most I'd probably buff it to get rid of any scratches, but not polish it because I'd not want the reflections. I bet some OCD folks are going nuts over the slightly misaligned quarter turn fastener heads 🙂

  • @billjulian9496
    @billjulian9496 Жыл бұрын

    John, all I know is that your work and attention to detail are like no other. I like the Corvair plate but the decision is yours as you are the artist of this outstanding build. Great content, TY!