Centrifugal Chiller Maintenance (Punching Condenser Tubes On A Chiller) Industrial Refrigeration
Today we will be doing preventive maintenance on a centrifugal chiller system (YORK/JOHNSON CONTROLS MODEL:YKECETQ7-ENG) & specifically punching the condenser tubes. Preventive maintenance for industrial refrigeration is crucial for efficient operation. Thanks for watching & stay tuned for weekly uploads!
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JMT as always interesting material. Thanks for showing everyday tasks. Great job. 👍
@JumpermanTech
4 жыл бұрын
Thank you! Appreicate your support as always🙂 Enjoy the rest of your weekend
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Very nice discussion about chiller
I've always wondered what maintenance a chiller would need thanks for sharing
@JumpermanTech
3 жыл бұрын
You're very welcome & thank you for your feedback. Theres more to chiller maintenance but punching tubes is a big deal for heat transfer/efficiency. Stay safe out there & stay tuned for new videos every week!🔧
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
@edswider9309
5 ай бұрын
Great do you do a aproach
Awesome job!! We just did the one's at my job back in November. We have 3 trane central vac's and we just finished up are cooling tower cleaning as well. Again awesome job love the field videos !
@JumpermanTech
4 жыл бұрын
Thank you brother! That's awesome. Not exactly a fan of punching tubes but it's part of the job & its extremely important! I really appreciate your feedback & support🙏 We are both in the industry so we are family🙂 Thanks again & enjoy the rest of your weekend
@67tr876
4 жыл бұрын
@@JumpermanTech Anytime brother!! And yes same here I don't like doing it either but we have to do what needs to be done and that's what makes a tech or operating engineer great doing the best at what we do. Thank again brother
@JumpermanTech
4 жыл бұрын
@@67tr876 Agreed! Stay safe out there!✌
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Nice....wish i had that back in the 90's...had to hand feed the brush through every hole and try not to miss one.....things have come a long way
@JumpermanTech
3 жыл бұрын
This machine is still a pain but I agree with you there! Makes a huge difference when there's a lot of tubes to punch. Appreciate the feedback👍 Stay safe out there & stay tuned for new videos every week🔧
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
I just started learning the CUP. This helped alot. Hope to see more
@JumpermanTech
4 ай бұрын
Thank you! Stay tuned for new videos every week🔧⚡️
Well done and explained job.Good team work.👍
@JumpermanTech
4 жыл бұрын
Thank you so much! Teamwork👍
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
This is a great video, helps me a lot knowing i am getting into the industry as a entry level tech.
@JumpermanTech
3 жыл бұрын
Thank you! I'm glad this video helps you🙂 Appreciate the feedback & you watching👍 Stay safe out there & stay tuned for new videos every week🔧
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Doing one today !! Thanks for the refresher
@JumpermanTech
4 ай бұрын
Awesome! Stay tuned for new videos every week🔧⚡️
looks like a mechanical playground😳 great video, thnx for sharing!
@JumpermanTech
4 жыл бұрын
Welcome to the jungle! Thank you! Enjoy the rest of your weekend🙂
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Good job... now I know that chiller tubes need to be clean. I am hoping that soon i can do this also with my future repair and PMS project. Thank you and more power..
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Very good video. The information given is very important things to take care during the series. I was with York in DXD more than 10 years as siniyear
@JumpermanTech
3 жыл бұрын
Thank you very much! I appreciate the feedback & you watching! Stay safe out there & stay tuned for new videos every week🙂🔧
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
I love cleaning the really dirty ones. So satisfying!
@JumpermanTech
3 жыл бұрын
Haha I hear that! Appreciate the feedback🤣👍 Thanks for watching. Stay safe out there & stay tuned for new videos every week🔧
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Great Video. Thank you for sharing
@JumpermanTech
4 ай бұрын
Thank you! Stay tuned for new videos every week🔧⚡️
thanks for showing me a whole new world😁👍
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Another awesome vid 👍
@JumpermanTech
4 жыл бұрын
Thank you brother! You are very much appreciated. Glad to you have part of this channel🙂Enjoy the rest if your weekend!
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Great job fellas.
@JumpermanTech
5 ай бұрын
Thank you! Stay tuned for new videos every week🔧⚡️ Happy Holidays
Good job!
Dude this is awesome content! More chiller videos please! Im currently in trade school going for my refrigeration operating engineer license so these videos are gold!
@JumpermanTech
4 жыл бұрын
Thank you so much! I really appreicate the kind words brother🙏 This is a very rewarding industry with tons of opportunity. I'm actually working on the same license myself. I'm from New York & you? Comments like these truly motivate me & give me purpose in life. Like the lead tech at the company I work for says "Each one teach one". I'm coming out with new content every week so stay tuned! Sending blessings your way & stay safe!
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
@christianandres6113
Жыл бұрын
Facts! It's so hard to find good detailed chiller videos. I already completed my RMO course and just enjoy watching these videos to learn a little more or just to refresh the brain. 👌🏽
This looks sooooooo satisfying
Great vid! Put out more of these.
@JumpermanTech
3 жыл бұрын
I recognize your name also from IG👍 Thank you! Whenever I get the chance, I definitely will. I appreciate the feedback🙏 Stay safe out there & stay tuned for new videos every week!🔧
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Great video. Thanks!
@JumpermanTech
4 жыл бұрын
Thank you very much! Your feedback is very much appreciated Ryan. Stay safe out there and stay tuned for new videos every week!
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
Great video, thanks
@JumpermanTech
4 ай бұрын
Thank you! Stay tuned for new videos every week🔧⚡️
Thank you very much from egypt
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
Thanks for the video!!
@JumpermanTech
4 ай бұрын
You're very welcome! Stay tuned for new videos every week🔧⚡️
It's really useful, thank you a lot
@JumpermanTech
3 жыл бұрын
Glad you found this video useful! You're very welcome & thank you very much for your feedback and for watching. Stay tuned for new videos every week & stay safe out there✌
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Thanks! Keep doing these videos 👍
@kevingineer5610
3 жыл бұрын
Please check out my Engineering Channel and SUBSCRIBE. Air Cooled Chiller Replacement Project kzread.info/dash/bejne/mH2Nr5ZylJXdnbw.html
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Good job 👍
@JumpermanTech
4 ай бұрын
Thank you! Stay tuned for new videos every week🔧⚡️
Great content
@JumpermanTech
4 ай бұрын
Thank you! Stay tuned for new videos every week🔧⚡️
Nice video. Couple items noted. The Goodway machine is supposed to be laying down when in use. The label on the machine says that. Your supposed to set the cable stop so the brush only comes out half way on the opposite end. Also, why not brush tubes from opposite end from marine water box? It’s much easier.
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
Very nice descaling machine equipment
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
@JumpermanTech
4 ай бұрын
Thank you! Stay tuned for new videos every week🔧⚡️
Nice work 👍
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
@JumpermanTech
4 ай бұрын
Thank you! Stay tuned for new videos every week🔧⚡️
buen trabajo y video
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
It's really usefull,,
Good job, i remember doing same job in Saudi Arabia on our York OM TITAN (5090 TR) chiller it had around 4400 tubes in condenser. i am missing my job badly.
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
@27ftWhaler
6 ай бұрын
From what I remember, the largest of the OM’s had 7000 tubes. Those OM heat exchangers were huge.
cool stuff thanks for sharing
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
@JumpermanTech
4 ай бұрын
Thank you! Stay tuned for new videos every week🔧⚡️
Nice video showing this process. When the water treatment program is well managed, and the engineers put in a good quality filter the tubes won't need to be punched for many years. This is a band aid solution to poor water quality in the loop. More problems are seen on the condenser side but on older loops the evaporator side can also get pretty dirty from corrosion in the pipes.
@ryanmalin
Жыл бұрын
filter? You talking about the pump strainers?
@kb_100
Жыл бұрын
@@ryanmalin not pump strainers. Those are like 1/8" and don't remove small deposit-forming particulates. I'm talking about side stream filters which continually filter a small portion of the recirculating water. Sand filters work best but you need to keep up with the PM.
@edswider9309
5 ай бұрын
Plus a money maker
Interesting to see you guys open up both ends of the condenser barrel. We only open up one end of the barrel and punch the tubes. I never worked on a centrifugal chiller with hinges on the endplates. We always had to build up a portable A-frame or T-frame rig assembly and then attach a chainfall to it to support the endplate as we broke lose the bolts and then lowered it to the floor.The A-frames are for the really heavy weight.
@FrenchBeefCDN
Жыл бұрын
Hinges are a factory only option and are awesome when specc'd. Opening the ends on a 3000 ton YST is easy as pie.... brushing the tubes is another story... for a junior tech.
Great video keep them coming 🫡
It was good. I learn from it
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
Punch the tubes from the other end so you don’t have to deal with the water box.
@charlieresch943
3 жыл бұрын
that makes too much sense
@patrickdunn8918
2 жыл бұрын
LoL…after he did the top, he sees it’s much easier from the other end.
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
@silasbrooks2697
2 жыл бұрын
instablaster
Nice video
@JumpermanTech
3 жыл бұрын
Thank you very much! Glad you liked this video. I appreciate your feedback 🙂 Stay tuned for new videos every week & stay safe out there✌
Nice Chiller room Ang pumps.
@JumpermanTech
4 ай бұрын
Thank you! Stay tuned for new videos every week🔧⚡️
Hello sir thank you for the video. Have you ever worked on a chiller with marine water boxes? Curious on your input on those vs. these simple hinged covers. Your video is very insightful to me as an engineer as we don't get to see the maintenance aspect of these machines very often. I want to keep y'all happy and provide good factory options and plenty of clearance. Cheers.
Have a pair of 2000 ton Yorks in My plant . I actually miss the old bromide and ammonia absorbers ! ( Yep , lol I've been around that long ).
Cool vid
@JumpermanTech
4 ай бұрын
Thank you! Stay tuned for new videos every week🔧⚡️
Awesome!!!
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
If we have that cleaning tool. Here we do that job with a steel rope with brush on top. Also what a clean machine room.
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
This is new I did that with no hinge we used chain hoist and we made pins to align it up
Nice info … how long it take usualy to clean the condenser?
I put a new brush every 10 tubes or so . With my enhanced tubes they get wrecked fast. It also helps me keep track of where I am. Lol
👍👍👍we make the condenser,chiller tube cleaning brushes
Thanks for sharing! keep up the good work!
@JumpermanTech
4 жыл бұрын
Thank you brother! Good to see you🙂Appreicate your feedback & support! Enjoy the rest of your weekend💪👍
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Boa tarde! Gostaria de saber o nome desse equipamento que vocês estao usando para varetar o condensador
I always go left to right and use another brush to mark my stopping point and also for the row I'm working on.
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Boi, this looks almost identical to my plant! I guess most plants are similar, but at my building we use the exact same York type chillers X3..
Muito bom ! 👏👏
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Installing anodes would be a good idea.
how often do you recommend doing condensate and evaporator pm ?
Great job congratulations for it!, It'll be good as well, if you could tell us the name ,brand and model of the tool/machine to pull and push the brushes inside the tubes. Anticipated thanks for it,and congratulations again for your content!!
@edswider9309
5 ай бұрын
The machine name is good way
Those goodway tube punching machines are supposed to run flat not sitting up like that. Ive spoke with the manufacture about it. I have 6 1000 ton chillers at my building in chicago and recently had to purchase a new goodway so we wanted to put as little wear on it as possible. From my understanding its harder on the clutch due to the angle of the rod when its upright.
Watching chiller maintenance videos while waiting for a prerequisite position to open up. Sure is hard to get in for a field claiming to be in such a demand.
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Might be a dumb question but do did you have to recover refrigerant first?
TOP!!
How do you get all that water out safely?
Always hated punching tubes 😱
excellent video TNX! When tightening the gate bolts, do you do it with a specific torque or is the electric screwdriver enough?
@kevingineer5610
3 жыл бұрын
Please check out my Engineering Channel and SUBSCRIBE. Air Cooled Chiller Replacement Project kzread.info/dash/bejne/mH2Nr5ZylJXdnbw.html
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
So need one of those cleaners (wire brush, no water) for steam boilers, I know one boat that would love it for that.
@JumpermanTech
3 жыл бұрын
This machine is a life saver🤣 Still use the wire brushes by hand and it's really not so fun🤢 Thanks for watching & commenting. Stay safe out there & stay tuned for new videos every week!🔧
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Fair job, but it takes more than brushing tubes to get them clean and up to factory specs. Testing type of scale built up and circulating proper chemicals to soften scale must be performed before punching tubes. There are many types of scale depending on water source. Proper Cooling Tower treatment will prevent most problems. Regards YORKPR.
4:11 that is an amazing fucking tool holy shit we are centuries behind over here
Nice job, How long it takes you to perform condenser coil cleaning and how many techs?
@JumpermanTech
4 жыл бұрын
Thank you! Time really depends on the size of the condenser as a larger one would have more tubes to punch. I'd say the coil cleaning alone would be a 2 man job, 2 days as far as no rushing and proper cleaning for this sized unit. If you enjoyed this video, subscribe as I post new videos every week! Stay tuned & stay safe out there✌
@zzzlll5658
4 жыл бұрын
@@JumpermanTech thank you for your support
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Thanku sir
@JumpermanTech
3 жыл бұрын
You're very welcome! Thank you for your feedback! Stay tuned for new videos every week🙂
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
GOOD
Hi Jumper man Tech, what is the range of cost for a mechanical cleaning like you showed here? Don't need the exact price but just as a reference...
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
How often do you PM the unit ?
Cleaning a chiller might seem nasty to some, but HVACR for life! 😏
Thanks so much for this informative video. I am currently in a 9 month HVAC certification program. After learning about chillers, I am very interested in pursuing a career path dealing with these. Can you tell me about your path to getting your refrigeration operating engineer license? Any recommendations for me on getting into a career like this? Thanks in advance!
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
@hvac402
Жыл бұрын
You’re gonna have to go union my man. Find a job with Johnson Controls. I’ve worked for them for 7 years. I did light commercial work for 8 years before I started with them.
What was the delta-T on the water?
guys the way that you are removing the bolts, its easy to damage the threads on the H.E. Also, if you are going to reuse the bolts, do you inspect them or not? I believe its essential to check them prior reinstate them.
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
So no refrigerant has to be removed to open up the ends.
This way seems way harder than the way I’ve done previously. Why not punch tubes from side without water box first and removing hinged side once done punching tubes and cleaning trash. Also, while brushing tubes, why not add plastic and drain pan to lower the amount of mess a little bit.
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
@ryanmalin
Жыл бұрын
Did ya miss the floor drain in the video?
Goodway does make what's called a chiller Bib to set in front and collect all of the water coming out of the tubes and funnels it to the floor drain, they are worth it.
how many hours for this? 24?
Hello. Quick question. I am working at a new facility and wanted to know when you are replacing the gasket for the end cap do you apply a joint sealing compound with the gasket or is it not necessary?
@JumpermanTech
4 жыл бұрын
Hello Samuel, we usually use spray adhesive to hold it in place but it's not necessary. Gasket alone is fine👍Thanks for watching! Stay tuned for weekly uploads. Sending blessings your way from NYC! Stay safe brother
@samuelguerrero6871
4 жыл бұрын
Jumper man Tech thank you 🤙🏼
@JumpermanTech
4 жыл бұрын
@@samuelguerrero6871 Anytime! 🤙
@the_gold_canopy
3 жыл бұрын
use bubblegum. bubblicious🍉 works well.
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
I usually put a brush at the end of the row I'm working on just in case I lose my place. Our condenser has about 700 tubes so its a lot easier to skip a row and have the eddy current guy get pissed that he can't fit his probe through a dirty tube.
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
In like it
One wich parameters you will regonized if the tube are dirty what is the delta t from water to the refrigerant ??
@seangallagher7384
Жыл бұрын
Look at your approach temps. If they go up, your tubes are dirty, and you won't get good heat transfer.
Jumperman has a ponytail?
chiller york codigo advertência condensador nivel de refrigerante? Seria baixo nível ?? Grato
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Hi guys too much long your snake wire on the other end, it will bended due to strong force of the cleaning machine.It is better to adjusted the wire and the brush just little bit passes thru the condenser. Awesome job.
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
What is the point of having only one hinged end cover in the heat exchnger? Shouldn't it come in pairs?
@JumpermanTech
3 жыл бұрын
Lol forreal! Would make a lot more sense to have both sides hinged. Appreciate the feedback 🙏 Stay tuned for new videos every week & stay safe out there✌
@kevingineer5610
3 жыл бұрын
Please check out my Engineering Channel and SUBSCRIBE. Air Cooled Chiller Replacement Project kzread.info/dash/bejne/mH2Nr5ZylJXdnbw.html
@juanzingarello4005
3 жыл бұрын
Cost. That's why. It's the same in AHUs. Often, you can tell the high end AHUs and cheap ones by the access doors. High end equipment will have nice hinged latching doors and crap will have screw on panels.
@greatsoutherntrendkill79
3 жыл бұрын
@@juanzingarello4005 your talkin about am air handler being crap and good. Its a box with filters in it.
@juanzingarello4005
3 жыл бұрын
@@greatsoutherntrendkill79 Its not just filters that need access. The entire unit needs periodic inspection and servicing at some point. A high end AHU like AAON RN series RTU is built with maintenance in mind. Direct drive fans, single piece dampers, all hinged doors, etc. but a generic Trane Voyager will have crappy screw on panels where screws get lost all the time.
Sir will you explain this chiller circuit in a video.... Especially the compressor working
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/go6nkqp-nLuXe7w.html
Whats considered the useful life of a large commercial chiller (ie for say an airport)?
@27ftWhaler
6 ай бұрын
30 years is common and they can last must longer if well maintained and tower water is good. I once had a customer request a spare part for a chiller that was manufactured in 1918. We couldn’t build the part but we had drawings if they could get it manufactured somewhere.
@williamwmcqiv6157
2 ай бұрын
2 Years! :) give me a call if you want to get it replaced :)
How many hours leter we change lub oil, filter,??? And how many hours leter need to overholing centrifugel Compressor??
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
👍👍👍
@JumpermanTech
4 жыл бұрын
Thank you brother! Appreicate the feedback🙂 Have a great work week!
Little baby chillers!
sir what is the cause of the "motor current overload" chiller alarm after a few minutes of running 🙏
maintenance on a centrifugal chiller system how capacitY TR?
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
Every when you conduct this PM on condenser? Including cleaning of water pump strainers and chiller pipe in strainers?
Thanks . What is the name of the tool for cleaning.
@coolpoint1798
3 жыл бұрын
RAM-4 Chiller Tube Cleaner
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html
@javeedhvactechnician7760
2 жыл бұрын
kzread.info/dash/bejne/gq6nksqenNuXm9w.html