Casting Aluminum Storm Trooper│Death Trooper│Lost PLA

Спорт

In this video I will be turning a 3d printed model into Aluminum using a method called lost pla casting. The ceramic shell I used is called Suspendaslurry and is made by Ransom & Randolph.
Model by Paul Braddock www.myminifactory.com/object/...
Music: David Cutter Music - www.davidcuttermusic.com

Пікірлер: 131

  • @-D3D3
    @-D3D34 жыл бұрын

    Very cool. Nice use of combining 3D printing with metal work.

  • @robinson-foundry

    @robinson-foundry

    4 жыл бұрын

    David Dorsett Thank you!

  • @AlumiTube
    @AlumiTube4 жыл бұрын

    I love it... 👍

  • @robinson-foundry

    @robinson-foundry

    4 жыл бұрын

    AlumiTube Thanks man!

  • @jakezg3016
    @jakezg30164 жыл бұрын

    I find smoothing the print before hand to be very effective in reducing post processing like sanding while making it look much nice after the cast. It could affect ceramic adhesion possibly though? Awesome work.

  • @alanjones3514
    @alanjones35143 жыл бұрын

    Most people with a 3D printer end up with lots of semi strong models to use and show people. I bet you have very few prints but loads of cast parts. Good work👍

  • @fishntalk
    @fishntalk4 жыл бұрын

    I don't usually subscribe to channels, but you my friend earned yourself a subscribe. I've watched several of your videos, and these are amazing. I would love to see this storm trooper in bronze.

  • @robinson-foundry

    @robinson-foundry

    4 жыл бұрын

    Jason Freudenrich Thank you! I’m glad you enjoy watching my videos.

  • @EdwardTyndall
    @EdwardTyndall4 жыл бұрын

    unreal bro absolutely amazing

  • @sarl2121
    @sarl21212 жыл бұрын

    Wicked. Loving it, loving it, loving it.

  • @GonzoMF1
    @GonzoMF14 жыл бұрын

    Awesome cast!

  • @FLG8r
    @FLG8r3 жыл бұрын

    captivating content; quite satisfying to watch hammering away the mold

  • @TooManyHobbies786
    @TooManyHobbies7864 жыл бұрын

    You have a really great setup and I like your projects so far! Keep them coming! (of course the more videos I watch the less I actually make..)

  • @EC-gy9pv
    @EC-gy9pv3 жыл бұрын

    Stunning!!!

  • @br0k3nilluzion
    @br0k3nilluzion4 жыл бұрын

    awesome video.. thanx for sharing.

  • @charitybrown4274
    @charitybrown42743 жыл бұрын

    Awesome job!!!👍

  • @RadioWerwolf
    @RadioWerwolf3 жыл бұрын

    Beautiful!!

  • @matthewh6424
    @matthewh64244 жыл бұрын

    Super cool! Nice job

  • @lostspartin
    @lostspartin3 жыл бұрын

    That's wicked cool

  • @virginmetal9662
    @virginmetal96624 жыл бұрын

    Glad I found this video. I also built the fire-keg and have been doing some casting. I recently started using investment plaster. It works quite well, but I like the slurry method better. I knew about it, I just didn't know you could "backyard" it. I'm shopping R&R stuff now! Upfront costs are higher than investment, but you don't have to construct a flask. Great for bigger items. Although, I need a deeper kiln!

  • @robinson-foundry

    @robinson-foundry

    4 жыл бұрын

    Virgin Metal I’m glad you found this useful. This casting didn’t turn out all that nice (aluminum was too hot) but I have learned a lot since. I hope you have a good experience with it!

  • @Pau_Pau9
    @Pau_Pau93 жыл бұрын

    In a Galaxy Far Far Away.. Ewok foot soldier proudly displays a real thing inside his/her hut.

  • @windyhillfoundry5940
    @windyhillfoundry59404 жыл бұрын

    Very impressed👌

  • @pigcatapult
    @pigcatapult2 жыл бұрын

    Helmets with a skull still inside them are super creepy, A+

  • @erikals
    @erikals3 жыл бұрын

    Awesome! Great Result !

  • @robinson-foundry

    @robinson-foundry

    3 жыл бұрын

    Thank you!

  • @SantoMuerte187
    @SantoMuerte1874 жыл бұрын

    Awesome video bro!

  • @sticustom
    @sticustom3 жыл бұрын

    I love it.

  • @user-oz2mk3po7c
    @user-oz2mk3po7c4 жыл бұрын

    That is great

  • @HowItWorks
    @HowItWorks2 жыл бұрын

    Cool!

  • @captain92morgan68
    @captain92morgan68 Жыл бұрын

    Man that turned out super cool! Would it be possible to do the skull in one metal and the helmet in another. I'm guessing one would have to be higher melting temp than the other. Might be cool to try

  • @Texan-1911
    @Texan-19112 жыл бұрын

    I’d love to buy one of these from you 👌

  • @markb3633
    @markb36333 жыл бұрын

    Thanks for sharing

  • @jchen8255
    @jchen82554 жыл бұрын

    Where do you get the suspenderslurry and the sand?

  • @user-wd7hj6gq2x
    @user-wd7hj6gq2x3 жыл бұрын

    Super !!!!!!!!!!!!!!

  • @ArnoldsDesign
    @ArnoldsDesign2 жыл бұрын

    Cool

  • @amarmasz1216
    @amarmasz12164 жыл бұрын

    hi sir...im from Malaysia...wow...that so creative..i want make one same like u do...thanks sir for give me idea..

  • @thevikingoli8847
    @thevikingoli88472 жыл бұрын

    Damn nice done i have bin working in a casting company it was the most beautiful work i have ever had......i wish i could turn back the time .we also did the lostwax technic and i was caster and welder of bronze castings and somthimes i did the sandblasting and that was not no nice because i was in the sandblasting room and some status where bigger than me and way bigger wish you luck and may the force be with you

  • @seanliles5103
    @seanliles51033 жыл бұрын

    Awesome 3d printing design of the Stormtrooper...will you be making more of star wars or something else next keep. It up amazing job

  • @lancestrahm2362
    @lancestrahm2362 Жыл бұрын

    Badass

  • @FenderBender503
    @FenderBender5034 жыл бұрын

    Do you prefer using the ceramic slurry vs plaster? Great project!

  • @DreamsOfTheMind-video
    @DreamsOfTheMind-video3 жыл бұрын

    wow!!!

  • @manlymcstud8588
    @manlymcstud85882 жыл бұрын

    man, you have all the cool toys! i saw in another video where you use a filler to smooth over the print layers on the PLA model, so i'd be interested in seeing a comparison video of how you do it now as opposed to then....

  • @louispratt7329
    @louispratt73293 жыл бұрын

    Well done - like your set up. Can you do it in bronze? I guess the only thing I was concerned about was that you cast the object solid, but maybe that's fine for Aluminium.

  • @ben_suola
    @ben_suola3 жыл бұрын

    Wow

  • @Levi50023
    @Levi500233 жыл бұрын

    AWESOME POUR! What Company made your Kiln? And where did you find the pouring tongs?

  • @Moronicsmurf
    @Moronicsmurf3 жыл бұрын

    tip for avoiding pitting and cold shuts, is to heat the ceramic shell - to basically glowing red before filling it with metal. :)

  • @larrywalker3137
    @larrywalker31372 жыл бұрын

    For once I see someone actually using the safety equipment they should have on while pouring molten metal good job young man

  • @wotcher85
    @wotcher854 жыл бұрын

    Amazing how critical people get on what was clearly identified as a first attempt. Excellent result, well done.

  • @jagboy69

    @jagboy69

    4 жыл бұрын

    Lost PLA is a relatively new game and most of us know each other and help troubleshoot issues to refine the process. We know it was his first attempt and did a damn fine job.

  • @robinson-foundry

    @robinson-foundry

    4 жыл бұрын

    Thank you!

  • @agustinruiz7129
    @agustinruiz71294 жыл бұрын

    Excellent video have you try degassing the aluminum with argon or degassing pills, it can help you to remove some bubbles and get a smoother surface.

  • @robinson-foundry

    @robinson-foundry

    4 жыл бұрын

    agustin ruiz Thank you! I haven’t tried degassing however I believe the cause of the poor surface finish was the aluminum being too hot. Several people have told me that I poured way too hot.

  • @cancertomato1798

    @cancertomato1798

    4 жыл бұрын

    @@robinson-foundry One thing that could cause porosity is how long the pour sprue is without tapering, when the aluminum hits the bottom of the sprue it creates a lot of turbulence. Its similar to how if you dump water into a cup from high up it has a lot of bubbles. If the sprue tapers to be thinner near the bottom, it can reduce turbulence and porosity.

  • @Qualkkuno
    @Qualkkuno2 жыл бұрын

    I've been binging your videos, and I was wondering where you get all of your material? Thanks!

  • @TheAndyroo770
    @TheAndyroo7703 жыл бұрын

    Dip it in hot molten wax before making the mould so it hides layer lines?

  • @tomrovers87
    @tomrovers872 жыл бұрын

    Love your video's man, where do you buy the suspendaslurry though?

  • @gayleosendiongsendiong1354
    @gayleosendiongsendiong13542 жыл бұрын

    That is the lost stormtrooper in the space

  • @RobinhoodCoins
    @RobinhoodCoins3 жыл бұрын

    What kind of ceramic do you use for your molds? Another incredible casting, thanks for the video

  • @hakwaiti1

    @hakwaiti1

    3 жыл бұрын

    Please answer him, I have same question

  • @user-qy9rg3nt2l

    @user-qy9rg3nt2l

    2 жыл бұрын

    In the video he says Suspendaslurry. www.ransom-randolph.com/suspendaslurry

  • @Spartacusse
    @Spartacusse3 жыл бұрын

    Why not use ABS and acetone smoothing before casting to get rid of the layer lines?

  • @Jesttricks
    @Jesttricks2 жыл бұрын

    Is the slurry kiln the best way. That equipment is quite a bit more expensive.

  • @shelleywilliamson8027
    @shelleywilliamson80272 жыл бұрын

    Ura genius

  • @Jay42Jay42
    @Jay42Jay424 жыл бұрын

    What media do you use to blast off the ceramic?

  • @tobhomott
    @tobhomott4 жыл бұрын

    I expected a big shrink defect to appear on top of his head since it appears not to be hollow (ie. is so much thicker than the feeders)... but I don't see anything of the sort. He looks great!

  • @jagboy69

    @jagboy69

    4 жыл бұрын

    Yeah, I would have lost that bet.

  • @tobhomott

    @tobhomott

    4 жыл бұрын

    Another commenter mentioned that people are being too critical here. I read all of the comments and I'm not seeing it, so I sure hope my own OP didn't come off as some kind of snarky backhanded compliment or something. This casting looks great as I said, very impressive even. I love how you left the skull with the sandblasted texture and polished his helmet (I see it... I'm leaving it😀). But that shrink just has to be *somewhere*, with a casting that thick and comparatively small reservoirs to feed it... My guess is that the relatively cool shell must have frozen the melt against itelself almost immediately, and chased that shrink into the interior of the casting where nobody will ever have to see it... The perfect place for it! If decorative items can be cast solid without visible shrink that way, instead of having to saw off and fettle away big feeders, while also avoiding having to mess around with cores and maybe chaplets and welding and all that other complicated crap that comes along with making hollow castings, that is a super great thing to know! Makes me wonder if the shell is porous to get away with casting something like this without needing the big vent on top, or with maybe just a few really thin wax or PLA wires for vents...

  • @robinson-foundry

    @robinson-foundry

    4 жыл бұрын

    @@tobhomott I appreciate all of the nice comments and constructive criticism. I definitely didn't take your comment as snarky in the slightest. Thank you! As for the shrinkage. You' re absolutely right that this should have had visible shrinkage. I originally planned to cast this in bronze but didnt realize it would be around 15lbs. Reluctantly I chose to use aluminum, knowing I would encounter shrinkage. Fortunately, because I had extra metal which I poured into a bowl, when I noticed the metal shrinking down into the casting from the vent I used a spoon to refill it. I did this off camera because I didnt have time to set it up. Im amazed it worked. To tell you the truth I really didnt add that much.

  • @jagboy69

    @jagboy69

    4 жыл бұрын

    @@tobhomott Nah Jeff... When that comment came in, it was written towards me... :-/ Ceramic shell is VERY porous! IF you fill a fired shell with water, it will bleed like a gutted fish. Vents are really not needed with this stuff, but we add them anyways on difficult sprue jobs. Remember by little bronze windows? OMG, took me an hour to dissect that nightmare. I'll never do that again. lol

  • @sueastside
    @sueastside3 жыл бұрын

    0:11 Who are you kidding, mister Greenthumb?

  • @af0ulwind115
    @af0ulwind1153 жыл бұрын

    would be awesome to get one of those done in parts so as to be hollow and approximately the same size as an actual human skull inside.

  • @sugardaveyyepez134
    @sugardaveyyepez1343 жыл бұрын

    I found a new hobby

  • 4 жыл бұрын

    BRASIL

  • @drawmaster77
    @drawmaster773 жыл бұрын

    doggo: "is this for me?"

  • @Night_Ender
    @Night_Ender4 жыл бұрын

    I just need to try this method. Do you know maybe where to buy this Slurry in Europe?

  • @oscarsanchez023
    @oscarsanchez0233 жыл бұрын

    How can I get a file for my printer, I am starting out . That lools amazing.

  • @alanrobbie4851
    @alanrobbie48512 жыл бұрын

    Dog. Aw cool, a turkey! Sniff, nah!

  • @l-bowstudio
    @l-bowstudio2 жыл бұрын

    You need a rattle gun for knock off, would eliminate some sand blasting.

  • @artemasward5842
    @artemasward58424 жыл бұрын

    hey seth, that looks hot, like maybe 1700 you might try cooler to get less shrinkage and porosity, 1350-1400 which is more like a pink but not orange color on the metal.

  • @robinson-foundry

    @robinson-foundry

    4 жыл бұрын

    Artemas Ward Thanks for the advise. I’ll definitely pour cooler next time. I haven’t worked with aluminum much as I skipped it and went straight for copper alloys!

  • @artemasward5842

    @artemasward5842

    4 жыл бұрын

    @@robinson-foundry you can make an immersion temperature probe with a thermo couple and a multimeter. That is an easy project, you just have to find the heat proof tube that covers the thermo cover. Then there is a ohms chart that you use to convert the ohms to your temp/ But if you look at factory casting vids, you can go by the color of the metal. Steel white, bronze yellow, silver orange, aluminum pink, pewter or lead, no color.

  • @artemasward5842

    @artemasward5842

    4 жыл бұрын

    kzread.info?search_query=foundry+temperature+probe+diy

  • @CaveLiveMusic
    @CaveLiveMusic2 жыл бұрын

    Is there enough detail to embed a QR code in the base of a sculpture like this to embed a link to the artist? Using patina & polish for contrast, or the depressions could be filled with black paint.

  • @robsonmulhmann3899
    @robsonmulhmann38993 жыл бұрын

    What do you thing if i used plaster to do the model ?

  • @mustbee-bike994
    @mustbee-bike9944 жыл бұрын

    ever tried plaster de France?

  • @josericardoserrudo2517
    @josericardoserrudo25173 жыл бұрын

    What is the green viscous liquid that you immerse in the second 0:36?

  • @davidpark905
    @davidpark9053 жыл бұрын

    Hi Seth ! Your work is awesome. Would you be up for a commission casting job? ( 2, 8 inch 3d dog heads )

  • @lyleslaton3086
    @lyleslaton30863 жыл бұрын

    Awesome, I know the movie sucked but do a Darth Vader death helmet from the force awakens.

  • @jagboy69
    @jagboy694 жыл бұрын

    Good job man.. You can probably shave off a couple of layers of shell if you wrap with wire after layer 3. It's not hard to remove on breakout. The shell just crumbles around it. I notice your surface isn't what it could be. What grain size silica are you using on the first 2 coats? I recommend something pretty fine and then back it up with course stuff to build up strength. Good idea with the pan during "dewax", I bet that's some stinky shit!

  • @jagboy69

    @jagboy69

    4 жыл бұрын

    Got any microcrystalline wax? I've seen guys smooth over those print lines with it before investing. ;-) It just melts away.

  • @robinson-foundry

    @robinson-foundry

    4 жыл бұрын

    Thanks man! I’ve learned a lot from your videos. So you’re saying coat three times and then wrap it wire and then continue to coat a few more times? I went with 10 coats because I really didn’t want the shell cracking during burnout. I’m using a very fine silica sand for the first two coats and coarser silica sand for the rest. I followed what you said “suger and salt”. I did a large lost pla bronze sculpture with the exact same process however the bronze is incredibly detailed, almost as if it was printed in bronze. So I don’t think it’s an grain size issue. Someone told me that my pour was way to hot.

  • @robinson-foundry

    @robinson-foundry

    4 жыл бұрын

    worldtraveler I don’t but I’ll give that a shot, thanks.

  • @jagboy69

    @jagboy69

    4 жыл бұрын

    @@robinson-foundry Exactly! I learned this trick from Berry Luke builds here on YT. It's especially helpful with thin edges to keep the pressure of the metal from blowing out shell. This also works on that plastic pooh you are melting out. Salt, then sugar! Well done! You are probably right and it was probably the temp of the aluminum. I haven't done shell with aluminum in a long time. Seems to me, preheating the shell isn't that important with aluminum and R&R told me on the phone once, just 3-400 degrees preheat on the shell was plenty. With really thick stuff like your skull, it needed to be just completely melted. Same for bronze, I always pour thinner stuff first so it travels through the mold and the thicker stuff I pour cooler. I get a better finish and less cleanup work is needed. I'm impressed you poured that fat skull solid and didn't suffer any weird shrink issues. That's a testament to how good shell is. David at thehomefoundry yt channel does some of this lost pla stuff and I know he runs shittons of layers too. So 9 not reinforced isn't out of the question. I bet that thing was HEAVY!

  • @robinson-foundry

    @robinson-foundry

    4 жыл бұрын

    @@jagboy69 Cool, I'll check out Berry Luke's channel. I originally planned to cast this in bronze but didnt realize it would be around 15lbs. Reluctantly I chose to use alumiunum, knowing I would encounter shrinkage. Fortunately, because I had extra metal which I poured into a bowl, when I noticed the metal shrinking down into the casting from the vent I used a spoon to refill it. I did this off camera because I didnt have time to set it up. Im amazed it worked. I did have an issue when applying the second coat of slurry. It was beading off of the sand which was very frustrating. Can I just go with two slurry coats at first? Thanks

  • @wahabfiles6260
    @wahabfiles62604 жыл бұрын

    how did you make ceramic slurry?

  • @capt_mennes6392

    @capt_mennes6392

    3 жыл бұрын

    you buy it

  • @Rhen5656
    @Rhen56564 жыл бұрын

    what's the reason for using an electric kiln to burn out the PLA instead of propane? is it just cheaper?

  • @turtle7792

    @turtle7792

    4 жыл бұрын

    The torch flame would burn a hole through the ceramic where the kiln on the on the other hand is just got wires that get hot.

  • @forevertheuni
    @forevertheuni4 жыл бұрын

    Funny that you still see Z-lines from the print. I have one suggestion. Maybe make ABS print with acetone gas treatment to remove the z-lines. Oh, and Celsius degrees while talking next time.

  • @thorjohnson5237

    @thorjohnson5237

    4 жыл бұрын

    ABS really doesn't burn out very nicely. Unfortunately, neither does HIPS... (just don't... chlorine not good for you -- I was hoping I could 3D print and then do "lost foam" but.... nopenopenope.

  • @jagboy69

    @jagboy69

    4 жыл бұрын

    Whaaa... (32°F − 32) × 5/9 = 0°C

  • @joejoejoejoejoejoe4391
    @joejoejoejoejoejoe43912 жыл бұрын

    They could base an entire antient aliens series on that, bury it near the pyramids !

  • @robfloyd7614
    @robfloyd76143 жыл бұрын

    I’m sorry if I missed it - what PLA are you using?

  • @robinson-foundry

    @robinson-foundry

    3 жыл бұрын

    Its been a while but I believe I used either Hatchbox or Overture.

  • @GustavoLopez-zr9sj
    @GustavoLopez-zr9sj3 жыл бұрын

    That was an extremely tight helmet, no room for skin or hair.

  • @DalkSarraroZerkulin

    @DalkSarraroZerkulin

    3 жыл бұрын

    You simple minded individual! He's a special clone cyborg, foo! His helmet is he skin!

  • @olivierbuon5009
    @olivierbuon5009 Жыл бұрын

    Bonjour superbe avez-vous une boutique en ligne merci

  • @arrobaarroba1515
    @arrobaarroba15152 жыл бұрын

    What is it the yellow liquid??

  • @ulisesdehesacarrasco9196
    @ulisesdehesacarrasco91964 жыл бұрын

    where can i buy the suspenda slurry FS?

  • @markdean1500

    @markdean1500

    3 жыл бұрын

    Ransom and Randolph

  • @TaxortRetotuck
    @TaxortRetotuck3 жыл бұрын

    2:22 yum

  • @asea4409
    @asea44092 жыл бұрын

    Can I buy one ☝🏽 of this model???

  • @johnsmith2797
    @johnsmith27974 жыл бұрын

    when are you going to do another stone cast?

  • @robinson-foundry

    @robinson-foundry

    4 жыл бұрын

    I'll revisit that soon. I'd like to get my hands on some soapstone.

  • @johnsmith2797

    @johnsmith2797

    4 жыл бұрын

    @@robinson-foundry thank you. keep up the good work

  • @assadsuaed6864
    @assadsuaed68642 жыл бұрын

    Is it for sale?

  • @baldymeek7742
    @baldymeek77423 жыл бұрын

    halo full size suit n helmet

  • @emilioarroyomohamed
    @emilioarroyomohamed2 жыл бұрын

    2:25 yummy!

  • @markh2005
    @markh20053 жыл бұрын

    Do you have a vid on building the keg-furnace?

  • @billybobfudpucker5817
    @billybobfudpucker58173 жыл бұрын

    The 8 people that dislike this video must be the only creatures in the galaxy that a Stormtrooper actually managed to shoot.

  • @GustavoLopez-zr9sj

    @GustavoLopez-zr9sj

    3 жыл бұрын

    Makes no sense. Would they be happy the stormtrooper died?

  • @dshbwlto1
    @dshbwlto12 жыл бұрын

    It is definitely not a death trooper because of the helmet. Definitely a dead trooper though

  • @oilfortheworld
    @oilfortheworld2 жыл бұрын

    0:45 ungenuss alter ungenuss

  • @sebastienc8797
    @sebastienc87974 жыл бұрын

    Good work. Too bad i can't find this slurry in Europe at a reasonnable price :-(

  • @wahabfiles6260

    @wahabfiles6260

    4 жыл бұрын

    what is included inside slurry?

  • @kewintaylor7056
    @kewintaylor70562 жыл бұрын

    I think the 3d printed plastic is OK... ...no need for cast...

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