You're not a true surfer unless you've smelt the resin and got the foam dust all over you. Shaping of course is mostly done by machines now for precision and repeatability.
Some time ago Gigs sent a bunch of videos of the Bilt Kneeboard factory in Durban. Sorry it's taken so long for me to pull it all together.
They moved to a fancy new sparkling site in January and we hope to get an updated video to show you soon.
Bilt Kneeboard and Surfboards
biltsurf.com/
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Gigs
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