3D Printed and Topology Optimized Drone!

Ғылым және технология

With today's incredibly easy access to technology, inspiring new concepts are possible! We combine the latest simulation technology, known as 'topology optimization,' with powder bed 3D printing and freely available drone hardware and software.
The resulting tricopter is inspired by the 'Orca' VTOL design from the 1995 computer game 'Command and Conquer' and features a unique, bionic design, acting as a proof of concept. A VDI webinar was also held to show the more technical details of the development process (German speaking). You will find the link here when available.
The interesting aspect is that the technology is versatile and can be adapted not only to the development of drones but also to heavy machinery, customer-tailored bike parts or even art, depending on one's needs.
The future is going to be exciting!
TIMESTAMPS:
00:00 Introduction
00:12 Project Inspiration - Command and Conquer
00:54 Topology Optimization
01:25 Thanks for these Simulation Tools
01:43 Drone Design Development
03:16 Interlude
03:43 Design Rendering
04:42 3D print
05:38 Flight
07:05 Outlook
07:18 End Credits
Software used:
Altair Inspire (Preperation, Topology Optimization, CAD creation, static loads)
Altair Inspire Studio (Rendering)
Altair Hyperworks (Result evaluation)
Licenses: Check "web.altair.com/altair-student...".
Link assumed by me, for details contact Altair.
BetaFlight ( FC)
DaVinci Resolve (Video Editing)
Parts:
GEMFAN D76
GEMFAN Hurricane 2023
BETAFPV 2004 3000K
BETAFPV 1204 5000KV
Mamba F405 MK2
BetaFPV 4S75C 850mAh
FRSKY ~R6
Servo: MEX 65MG
850mAh, 4S LiPo
Bearing: 25/20/4mm, 21,15,4mm
FPV equip. prepared but not activated.
I really feel honoured by your interest in the STL files and the frame kit! I haven't shared them yet because the current design is in the prototype stage. While it works great, it requires a lot of initial tuning and will likely cause some educational crashes in the process. When I share the STL files or sell a kit in the future, the quality will be high enough to ensure you have a great experience with it! I'll keep you updated as the plans crystallize!

Пікірлер: 184

  • @rainday1518
    @rainday151823 күн бұрын

    GIIIIIIIVVVVEEEEE MMMEEEEE TTHHHHEEEEE STL !!!!!!!!!!

  • @bobbymccourt6794

    @bobbymccourt6794

    20 күн бұрын

    Hell I’d pay for them!

  • @Maisonier

    @Maisonier

    18 күн бұрын

    @@bobbymccourt6794 I'd Buy That For a Dollar 🤖

  • @hanzrudel6486

    @hanzrudel6486

    Күн бұрын

    Puedes diseñarlo tu mismo, usa un inventor generative model, está herramienta en base a los parámetros que tu estipules puede generar formas orgánicas que optimicen el peo o la resistencia. Debes hacer unos cuantos cálculos y definir las restricciones y listo. Tienes un modelo optimizado listo para imprimir o fabricar mediante algún proceso definido.

  • @hanzrudel6486

    @hanzrudel6486

    Күн бұрын

    ​@@bobbymccourt6794si te sirve se podría hacer un grupo para diseñar y generar el modelo. Se puede lograr mediante inventor o solid works

  • @jupiterbjy
    @jupiterbjy23 күн бұрын

    This is the most lore-accurate one I ever seen. So many forget about horizontal tail fan that does the pitching.

  • @coolcat312
    @coolcat31224 күн бұрын

    Very cool. C&C has always been one of my favorite games.

  • @DanMeyerMeisterTek
    @DanMeyerMeisterTek26 күн бұрын

    Wow this is awesome! The final tricopter looks like it flies very well! I am looking forward to more details!

  • @kiddfpv
    @kiddfpv23 күн бұрын

    This is so much more impressive that most people will understand, like to get that thing to actually FLY and fly that well is incredible!!

  • @bibeksah4953
    @bibeksah495324 күн бұрын

    The design, process and visualization of this project is amazing and cool

  • @MrFunnyDad2024
    @MrFunnyDad202421 күн бұрын

    Thats just outstanding. Guy in his shop making "Gaint step for Mankind" kind of break thru. Also - There's a call for you... Its the US DARPA Military Think Tank...

  • @Makex_sweden
    @Makex_sweden3 күн бұрын

    This makes me even more exited for the future. It's ironic how a design like this makes fans feel outdated. Image this design with silent ionic thrusters or something. that would be dope.

  • @PathosBedlam
    @PathosBedlam2 күн бұрын

    Printed in carbon fiber nylon this would be nearly indestructible. Please let the 3D printers of the world play with this design and improve upon it. Only by freeing the data can we all improve the world together.

  • @heidi5942
    @heidi594224 күн бұрын

    Very cool project. I haven't seen much of this generative structures, so that was awesome to see. But please turn down or off the music when talking, it's rather distracting.

  • @powerofn2858

    @powerofn2858

    24 күн бұрын

    That was also one reason for starting the project. Not enough good topology optimization videos out there. Thanks for noting on the volume.

  • @CopperHvH
    @CopperHvH23 күн бұрын

    This is an awesome video. I wouldn’t have thought this came from a channel with less than a thousand subs

  • @daan3898
    @daan389824 күн бұрын

    Skynet had the same idea.

  • @raulglez

    @raulglez

    23 күн бұрын

    An autentic 'Hunter-Killer'.

  • @costantinoskitsios
    @costantinoskitsios19 күн бұрын

    I'm amazed by such a great design, also the rendering is perfect, with textures and all the components that the model needs. Thanks for the inspiration!

  • @bannanepotter9562
    @bannanepotter956218 сағат бұрын

    It is a very interesting thing !

  • @raptorflyaboya
    @raptorflyaboya23 күн бұрын

    I've always wanted to make an Orca. Well done!

  • @Freedom-Engineering
    @Freedom-Engineering4 күн бұрын

    Flash back to my 90s childhood lol. You guys releasing STL files for the Orca? great work

  • @AerialWaviator
    @AerialWaviator23 күн бұрын

    Such a fascinating design, and design process. That the drone was able to meet weight, plus rigidity constraints and it flew quite well, is very impressive! Would like to see more details of topology optimization design process used in a future video. A simple design, to focus on tools used and the design process. Have seen discussions/graphics of topology optimization designs, but never applied to creating actual working object(s).

  • @Myexpectationsarerealistic
    @Myexpectationsarerealistic4 күн бұрын

    Very underpowered drone.

  • @stephenrider6107
    @stephenrider610724 күн бұрын

    this gives me some very geeky ideas. You ROCK!

  • @Clark-Mills
    @Clark-Mills22 күн бұрын

    Nice explanation and demo, great work, thank you.

  • @spikeydapikey1483
    @spikeydapikey148322 күн бұрын

    Amazing! Well done!

  • @patrickkoller3181
    @patrickkoller318122 күн бұрын

    Incredible of what modern simulation software is capable of already and awesome that he really build it, looking forward to the 2nd loop.

  • @cadcaetutorial2039
    @cadcaetutorial203922 күн бұрын

    So perfect sir

  • @sam19698487
    @sam1969848715 күн бұрын

    I can't wait to buy a kit. Great job.

  • @thomaskitzler3454
    @thomaskitzler345426 күн бұрын

    Cool stuff 🎉

  • @Termuellinator
    @Termuellinator22 күн бұрын

    Looks really cool, awesome job!

  • @swaggythecat
    @swaggythecat24 күн бұрын

    Very cool dude. Excited to see what you do next!

  • @KaliKavala
    @KaliKavala24 күн бұрын

    Woah, great project :)

  • @aidandodds7672
    @aidandodds767222 күн бұрын

    This is actually amazing!

  • @shawnhollahan590
    @shawnhollahan59019 күн бұрын

    Excellent Post. More like this and you'll have hundreds of thousands of followers.

  • @DirkLarien
    @DirkLarien22 күн бұрын

    Awesome ! The flight part is perfect with act on instinct in background :-)

  • @smallpeople172
    @smallpeople1725 күн бұрын

    +1 for the orca

  • @austinshupe9626
    @austinshupe962624 күн бұрын

    Reminds me of some of monophans works. Awesome project!

  • @deplorablesecuritydevices
    @deplorablesecuritydevices23 күн бұрын

    This made me really happy.

  • @achroma3040
    @achroma304024 күн бұрын

    That is fantastic!! Keep it up!

  • @weirdsciencetv4999
    @weirdsciencetv499924 күн бұрын

    Amazing work!! Subscribed!

  • @FiglioBastardo

    @FiglioBastardo

    23 күн бұрын

    #metoo 😂

  • @muratarabaci05
    @muratarabaci0524 күн бұрын

    Good Job! Bravo!

  • @andrewwatts1997
    @andrewwatts199724 күн бұрын

    That looks amazing !!

  • @KamikazeMedias
    @KamikazeMedias4 күн бұрын

    GIIIIVEEEEE MMEEEEEEEE THEEEEEEE SSSSTTTCCCC!

  • @PiDsPagePrototypes
    @PiDsPagePrototypes24 күн бұрын

    Process is real smart. Final vehicle looks a little underpowered, but the design should be able to adapt and adjust for that nicely through ongoing itterative fine tuning.

  • @Maisonier
    @Maisonier18 күн бұрын

    Great video! liked and subscribed.

  • @brucemangy
    @brucemangy24 күн бұрын

    This orca was awesome to pilot in C&C renegade :) awesome work :)

  • @geerdjacobs6484
    @geerdjacobs648422 күн бұрын

    I love C&C. And now take my money for the frame kit :)

  • @thewatersavior
    @thewatersavior24 күн бұрын

    I hope the updated version gets flip out wings and a go fast mode. Awesome!

  • @cadcaetutorial2039
    @cadcaetutorial203922 күн бұрын

    So weldon this lecture sir

  • @Shampoo1014
    @Shampoo101423 күн бұрын

    Holy crap you literally brought a piece of my childhood to life. Are you planning on sharing/selling the files at all?

  • @evlsc400
    @evlsc40024 күн бұрын

    Wow! ‘Engineering!‘ - RA2

  • @aaronescorza3634
    @aaronescorza363423 күн бұрын

    just what I was looking for some time ago

  • @powerzox8326
    @powerzox832623 күн бұрын

    Very cool!

  • @taumelscheibe5948
    @taumelscheibe594824 күн бұрын

    Absolutely amazing! I´ve always wanted to build an RC Orca myself but that project never went past the static display phase (files can be found thingiverse if anyone wants to have a scale model). Would be really interesting to know how much extra weight can be added before the flight characteristics become worse.

  • @dewaynehiggs2098
    @dewaynehiggs209824 күн бұрын

    That's amazing!

  • @OxKing
    @OxKing24 күн бұрын

    Now do an orca helipad with LEDs in it. and make it wireless charge that thing. 😎

  • @Stormrider-Flight

    @Stormrider-Flight

    22 күн бұрын

    shut up and take my money

  • @BioClone

    @BioClone

    22 күн бұрын

    Shit, that actually could fit perfectly

  • @powerofn2858

    @powerofn2858

    22 күн бұрын

    :D And the helipad must unfold itself! No, really, someone build that thing and let me know the Parts and interfaces I need to implement so it charges!

  • @stefanguiton
    @stefanguiton23 күн бұрын

    Great video

  • @smellycat249
    @smellycat24922 күн бұрын

    This is amazing

  • @chrishechtl8330
    @chrishechtl833022 күн бұрын

    Very cool! It reminds me of the HK flying craft from the Terminator series too.

  • @MatejPranjicOfficial
    @MatejPranjicOfficial26 күн бұрын

    Cool !

  • @spactorexe5780
    @spactorexe578024 күн бұрын

    Thats sick dude!

  • @Christoph_Hofmann
    @Christoph_Hofmann23 күн бұрын

    Great Project !. What kind of software is runnig on the FC ? ArduPilot, INAV or something else ?

  • @powerofn2858

    @powerofn2858

    22 күн бұрын

    BetaFlight. A little tricky to use as it assumes the rear rotor can tilt. Hower it still does a splendid job and people provide it for free!

  • @mdiqbal8747
    @mdiqbal874722 күн бұрын

    You should make more projects like this one. This is very cool looking designe. subscribed

  • @georgskleinewerkstatt8678
    @georgskleinewerkstatt86785 күн бұрын

    😮 wie geil ist das denn?

  • @DragonyEstorial
    @DragonyEstorial20 күн бұрын

    i am in Love! the movement is like the ingame , the Orca is my Favorite Unit of the GDI xD *Start instll cnc remstered*

  • @user-nl8tm8jl8l
    @user-nl8tm8jl8l24 күн бұрын

    this topology is inspiring

  • @sonofagun1037
    @sonofagun103721 күн бұрын

    Now I want more

  • @maryjane136
    @maryjane13622 күн бұрын

    Beeindruckend. Video von der Kamera wäre interessant.

  • @sygad1
    @sygad123 күн бұрын

    I think i've just seen the origin story of the HK units ;-).....awesome work BTW

  • @BioClone
    @BioClone22 күн бұрын

    Oh god the technology of peace. I dreamed on building a RC orca many, many times I love the whole VTOL concept and the ORCA is really unique, I love the fact that on your make it feels really like a fighter, moving easily forward and not howering that much like many other similar builds looks moves moslty like quadracopters. It really feels unique *note, please add a couple leds on the sides and some kind of flashlight to the front would feel awesome

  • @babbagebrassworks4278
    @babbagebrassworks427815 күн бұрын

    Well done. Recently got a 3D resin printer for model train, started printing gears and soon gear boxes. But it got me thinking, robotics. I really hate the current generation of subtractive machined ugly bots. I was thinking about AI generated skeletons and lightweight materials. Warzone2100 is my current game, not just because it has "AI" that can be modded. You have a new sub.

  • @EnterpriseKnight
    @EnterpriseKnight20 күн бұрын

    Oh shit, It actually flies

  • @raffizmc
    @raffizmc22 күн бұрын

    I like this

  • @RexAnothership
    @RexAnothership24 күн бұрын

    Too cool

  • @pilotmiami1
    @pilotmiami123 күн бұрын

    BRAVO.

  • @safiamunir5046
    @safiamunir504621 күн бұрын

    amazing, i also hav a design in mind which i would like to bring to life.

  • @hazza64
    @hazza6422 күн бұрын

    I've always wanted to make a drone based on the Orca (Tiberian Dawn version). It looks like you're flying as a tri-copter (can't be sure); are you looking into doing thrust-vectoring control for forwards flight?

  • @pathfinder.george
    @pathfinder.george21 күн бұрын

    Dude!! The Orca was such an inspiration since childhood! This is insanely awesome. Can we buy the STL? I want to print it for my desk.

  • @pshellien
    @pshellien23 күн бұрын

    Epic

  • @constipatedmushroom9837
    @constipatedmushroom983723 күн бұрын

    I've been trying to create simple topology optimized structures for bicycles for forever and fusion 360 hasn't worked at all, ill check out Altair hopefully they are more intuitive!

  • @AlexRoe
    @AlexRoe4 күн бұрын

    Very cool! So when are you going to build a much larger scale version?

  • @Skott62
    @Skott6218 күн бұрын

    You know whnen I see videos of these type of design and builds it makes me wonder if the U.S. Military has made any prototypes like this? The concept and designs on these small scale products work but what about large full scale? I realize the cost would be enormous due to all the mechanical and electronics involved but I keep wondering if we'll see these in real life? Anyway great video. Thoroughly enjoyed it. Can't wait to see more.

  • @ernie5229
    @ernie522924 күн бұрын

    Full-scale model next!

  • @gordonpromish9218
    @gordonpromish921819 күн бұрын

    interesting how closely it resembles an aerial hunter-killer from the 1984 Terminator

  • @iwh7
    @iwh720 күн бұрын

    Realy nice, do you plan on releasing the 3d printing files?

  • @rav3n595
    @rav3n59521 күн бұрын

    You may be able to solve the 'pitching forward' issue, by using a reverse thruster assembly on the rear duct. It will allow some of the air to be directed upwards, preventing the tail from lifting, which has always been a problem with VTOL craft.

  • @CrustiestGuide4
    @CrustiestGuide422 күн бұрын

    Cool Vid! It's insane how far we have come manufacturing and modelling wise. How did you smooth out the topology optimised structures? Did you remodel the parts?

  • @powerofn2858

    @powerofn2858

    22 күн бұрын

    In the Software (Inspire), there is a feature called "Polynurbs". It is perfect to transfer topology optimization results into a clean CAD. With a standard CAD programm, I would surely have gone nuts ;)

  • @spearhead30
    @spearhead306 күн бұрын

    This is what the terminators flew.

  • @kingrutse3278
    @kingrutse327822 күн бұрын

    Need to submit the design to darpa this is better than what they working on 😂😂

  • @danieldewindt3919
    @danieldewindt391919 күн бұрын

    Grate that looks awsome. Where did you share te files? Nice video. I like drawing in Autodek Inventor myself

  • @thecreativecave
    @thecreativecave3 күн бұрын

    That is awesome, now to plan a production version for us all to buy?

  • @ThantiK
    @ThantiK24 күн бұрын

    So do you plan on sharing the files so others can replicate your work?

  • @powerofn2858

    @powerofn2858

    24 күн бұрын

    Thanks for asking :) It's a prototype and also needs some special FC tuning, so sharing it with good quality needs more preparation. I currently focus on developing the next model. If many people want an Orc though, there will be a way!

  • @rolliseventeen
    @rolliseventeen6 күн бұрын

    sieht gut aus und da kann man wirklich noch viel optimieren. Wenn es unbedingt ducts sein müssen würd ich eher auf 5-6 Zoll gehen. Die Flugzeiten sind dann etwa besser. Ducts fressen mindestens 20% vom Schub, bei kleinen mehr, bei den größeren weniger. Eigentlich will man gar keine ducts, das will nur das Marketing wegen der Optik.

  • @ludovicpavesi2540
    @ludovicpavesi254024 күн бұрын

    well done, which software did you use for the optimization ?

  • @powerofn2858

    @powerofn2858

    24 күн бұрын

    Thank you! I used Altair Inspire. In the background, the program runs Altairs Optistruct solver.

  • @helipilotuh1
    @helipilotuh122 күн бұрын

    You should try printing props with unevenly spaced blades, maybe it will quiet it down, see Airbus helicopter fenestrons.

  • @michaelthompson8251
    @michaelthompson825121 күн бұрын

    tutorials. using open source solutions. would be worth subscribing to. but what you did was really cool

  • @DIYdood
    @DIYdood22 күн бұрын

    Amazing work! Can you please let me know what software you used for the topology optimisation? I've seen there is an add-on for FreeCad but I don't think it is stable for the latest versions. Thanks!

  • @powerofn2858

    @powerofn2858

    22 күн бұрын

    Thanks! I used Altair Inspire. It can also handle the CAD creation, worked pretty well for me. They usually give away free licenese for students, just contact them.

  • @tristanwegner
    @tristanwegner23 күн бұрын

    Are there ways to take the print direction into account for the topology optimization? Because such anisotropic materials that delayer easier, you would expect different optimal thicknesses in different directions.

  • @powerofn2858

    @powerofn2858

    22 күн бұрын

    Good question. I assumed isotrope behavior, which should have been nearly correct for Multijet Fusion PA12. Turned out it wasn´t, too brittle on impact, maybe because of anisotropy. Current solution is to use PA11, which is way more ductile! Until now, anisotropy seems no big issue with that material.

  • @TansuOzcelebi
    @TansuOzcelebi13 күн бұрын

    wow

  • @MrJay_White
    @MrJay_White21 күн бұрын

    interested in how you set up the controls. how does it know the angle to turn the thrust pods etc.

  • @JustAnotherBigby
    @JustAnotherBigby24 күн бұрын

    Wow. I'm blown away. This thing is art. Are the models for this available anywhere? Can you give an order of magnitude hint at what the printing costs were? If the models stay private, are you considering of a small commercial run? I'd love to have one of these. [ or v2. ;) ] On the topic of weight optimization, i think your fan shrouds don't need the bell-mouth on the bottom side...

  • @powerofn2858

    @powerofn2858

    24 күн бұрын

    Thanks for asking :) Small Comercial run is an option but would currently slow the development of the next design. Shower, if many people want that, go a find a way! The price for printing is middle/high 3 digits due to the size. There's a lot of potential for mass down/cost down.

  • @paulriggs42
    @paulriggs4223 күн бұрын

    An awesome project and outcome…. Would love to know your process…. 5 yrs ago I used Hyperworks software with modefrontier and HEEDS to do similar optimisation but the managers are Ford didn’t embrace it as their only focus was cost reduction and not weight/performance improvements…

  • @MarinusMakesStuff
    @MarinusMakesStuff23 күн бұрын

    Wow, that's a great design. I should try to do a topologically generated design some time. I just wish I had access to such a wonderful printer! But maybe I can make it FDM-friendly. I'll be looking for a plugin for Grasshopper that can do the generation for me, I think it's possible.

  • @mrbiznessguy
    @mrbiznessguy24 күн бұрын

    I know that this video was more of a walkthrough of the whole process, but sometimes I wish there was a simple process on how to program and create those designs. I think you'd be great to explain the process in a simple way. Educational video perhaps? Lastly I think you should try and get sponsored by 3D printers manufacturers that do not use the FDM process such as resin or laser cintering because this sort of design works the best with those kind of printers.

Келесі