1980's UK Powerboat Cracked Engine Block Repair Ford Turbo 2704et, Dorset, Lehman, Mermaid, Sabre

Автокөліктер мен көлік құралдары

One of Pearly Divers, 1980 Princess 38, Ford Dorset engines has a cracked block, lets get it fixed.

Пікірлер: 332

  • @denisohbrien
    @denisohbrien24 күн бұрын

    mortals cant pay someone for that level of care on a repair, definitely a labour of love.

  • @kurtolsson9557

    @kurtolsson9557

    20 күн бұрын

    Nån har dragit toppskruvarna med mutterdragare vid montering med olja i hålet å sprängt det!

  • @samrodian919

    @samrodian919

    4 күн бұрын

    @@kurtolsson9557that certainly could be the reason for it in the first place. It's a great pity that the 'monkey' with the Hellicoil drill didn't bother with making a drilling jig to get the Hellicoil hole in the right place, but it would have been a poor repair anyway because the original cause cracked the side of the block bolt hole.

  • @andrewwilson8317
    @andrewwilson831719 күн бұрын

    Very impressive work. It’s so good to see sound practical engineering actually repair something rather than condemn and replace potentially viable equipment.

  • @savostanivukovic9801
    @savostanivukovic980124 күн бұрын

    I love your honesty Luke, don’t ever change. You are a genius sir! What a way to repair cracked block, well done 👍 sir.

  • @adamfletcher4262
    @adamfletcher426224 күн бұрын

    Brilliant repair Luke makes me so happy to see another Dorset live on instead of being scrapped and replaced by a different engine she sounds absolutely lovely im sure she will do you well for many more years

  • @chrisjohns7137
    @chrisjohns713719 күн бұрын

    First class Englishman's video that. Clever bloke, great craftsman and no bollocks hype. Thanks.

  • @cullenmiller8170
    @cullenmiller817024 күн бұрын

    Nice video and great repair. A helped a friend 20 years ago rebuilding one of his diesel engines in his 38’ Bayliner. While I was working on the engine he pulled the turbo off the one in the boat and didn’t cap all the cooling lines properly. He got a call from the marina the next day that his boat was sitting on the bottom. 🤦‍♂️

  • @Rinkydink73274
    @Rinkydink7327424 күн бұрын

    What the Pearly Diver needs is a couple of 600hp om606's...built by yours truly..😂😂 great vid..

  • @bladenrexroth2555

    @bladenrexroth2555

    24 күн бұрын

    And a jet drive conversion

  • @marklayland5424
    @marklayland542411 күн бұрын

    Oh man, I moved to New Zealand 20 years ago, I could taste that Greg’s sausage roll😆 made me home sick. Love the video, so nice to see someone do things right. Very impressive.

  • @radioace318la
    @radioace318la8 күн бұрын

    holy crap, man. what a pristine repair/refurb. your attention to detail is unmatched. my hat is off to you, sir. Cheers from Louisiana USA.

  • @XFolf
    @XFolf19 күн бұрын

    Bravo. That's not just a fix, that's actual tender love n care.

  • @thelatemickb6927
    @thelatemickb692724 күн бұрын

    This is brilliant. I've a pair of sabres in mine waiting for TLC. What a job you've done. Well jell. Well done.

  • @miguel_abreu
    @miguel_abreu22 күн бұрын

    The care and precision on every single detail! So difficult this days, to find people that works like this! 👏🏾👏🏾🙌🏾

  • @alexmann3309
    @alexmann330922 күн бұрын

    My favourite motor ever, ran two of these but the 2704etp version with 250hp not 180hp, for thousands of hours of abuse in an offshore fishing boat with zero issues. Honestly absolutely bullet proof motors from what I’ve always seen.

  • @jakemurphy9536
    @jakemurphy953620 күн бұрын

    Thoroughly enjoyed watching this. Your preparation, work and finished job are admirable. Like you, I could never leave something I've worked on, looking in a poor state. On oils: use whatever is best for the job, always taking into consideration the bearing metal composition compatibility. If vintage or veteran bearing metals, then period compatibility is essential.

  • @desobrien3827
    @desobrien382720 күн бұрын

    Once again...such a pleasure to watch someone who does not like to induce failures into a repair/rebuild...excellent explanation of your reassembly job.

  • @zubeystinzen540
    @zubeystinzen54024 күн бұрын

    Words of wisdom & a very practical solution to poorly designed block. Now thats engineering 👍

  • @richardstamper5630
    @richardstamper563020 күн бұрын

    That is a top repair, one which I doubt a workshop would attempt, especially with the engine still in the boat. Much admiration

  • @boydovens4180
    @boydovens418019 күн бұрын

    Love your attention to detail and cleanliness , that was a really great repair well done .

  • @minmog
    @minmog21 күн бұрын

    Great bit of engineering. Agreed on the Nordlock washers, I used them everywhere.

  • @richardmills5450
    @richardmills545023 күн бұрын

    Very nice repair, well done on saving that block. cheers

  • @tonnierooker5374
    @tonnierooker537420 күн бұрын

    It’s nice to see a professional at work my compliments 👍👏👏

  • @reTool462
    @reTool46223 күн бұрын

    That was a cracking repair. Top job👌

  • @dillpickle7468
    @dillpickle746823 күн бұрын

    That was a really good video! I learned alot and appreciate your efforts. You are very skilful.

  • @des4000
    @des400023 күн бұрын

    You deserve 10 out of 10 for that repair. Attention to detail brilliant 👍

  • @ericdunn555

    @ericdunn555

    7 күн бұрын

    Nah, deserves at least 11 out of 10 for that; I rarely use the word "awesome" - it's bandied around far too often these days and just as often is unjustified, but Luke, if you read this, that was A W E S O M E in the truest sense of the word.

  • @PeterEndelt
    @PeterEndelt22 күн бұрын

    The King of diesel engines 👍👍👍 Greetings from Denmark 🇩🇰

  • @Jimini56
    @Jimini5619 күн бұрын

    What a superb piece of work, with passion winning out over ease. Hats off to you👍

  • @karlalton3170
    @karlalton317024 күн бұрын

    Luke your now a Marine God , great repair buddy 🤘🤘🤘

  • @user-qj8id9rf3o
    @user-qj8id9rf3o19 күн бұрын

    brilliant vid ,very well explained .I learnt loads ,thanks a lot. look forward to the next one.

  • @stumpertsailing3831
    @stumpertsailing38313 күн бұрын

    A real pleasure to watch a dedicated professional engineer work

  • @michaelmichael7250
    @michaelmichael725015 күн бұрын

    I am a retired diesel mechanic by trade. You are very correct there is to many mechanics out there that don’t take pride in their work. All they think about is how much they can s--w people over. What ever job was done by me I am exactly like you professional job I take pride in the work I do. I do the job once and the customer is very happy with the end result.

  • @eurosatwiz
    @eurosatwiz23 күн бұрын

    Brilliant unique innovative repair with a great detailed description

  • @biasbilt
    @biasbilt22 күн бұрын

    Nice repair, good solution! Love the copper gasket and press tool too

  • @SamuelElfstrand
    @SamuelElfstrand22 күн бұрын

    Always a pleasure seeing you work, great job👍

  • @clivelee4279
    @clivelee427922 күн бұрын

    That definitely “A proper job” thanks for sharing and well done.

  • @alanbennett6152
    @alanbennett615223 күн бұрын

    Top bit if repair work there. Love the old mermaids.👌

  • @iaino45
    @iaino4522 күн бұрын

    This is wonderful. I could watch this all day

  • @JPMotorhead1993
    @JPMotorhead199320 күн бұрын

    I really enjoyed this. Great ingenuity and quality of work.

  • @turbo3492
    @turbo34924 күн бұрын

    Excellent engineering well done. I'm in my mid 70's now,I'll tell you a little story of how much I know about boats.A friend of mine bought a cabin cruiser on the river Nene,it had seen a rough life so he asked me if I would make some cabinets to fit the boat.Well I said of course I'll help you.On the first day of the job I turned up on time to start the job.I was up to my ears in wood all over the place,I carried on working away,I could hear quite a few of my mates boaty people laughing on the key side.Curiosity got the better of me so I climbed out of the boat to be greeted by piss taking applauds.The leader of the boating club,I think they called him Commador said " One finds a spirit level whilst doing this kind of work whilst on the river to be somewhat useless"

  • @samrodian919

    @samrodian919

    4 күн бұрын

    Oh that's priceless!

  • @jonathanlevoir4998
    @jonathanlevoir499818 күн бұрын

    The first ever video of yours I’ve watched - absolutely loved it. You have some really fantastic skills and knowledge. I’m off to watch your whole back catalogue of videos

  • @addictedtoboating9554
    @addictedtoboating955420 күн бұрын

    Well done Luke for doing a great job I am a boat owner with a princess 470 flybridge I do must of my own repairs to but if I ever needed a good Boat Mechanic I would like to find somebody as good as you are. Cheers for posting 👍

  • @coreydenadmirant2528
    @coreydenadmirant252822 күн бұрын

    Amazing workmanship. Very impressive.

  • @jeremysaunders9916
    @jeremysaunders991612 күн бұрын

    Very impressive repair Luke, applaud your engineering technique and knowledge you pass on to us mortals 😊 👍

  • @michaelrobineau818
    @michaelrobineau81819 күн бұрын

    WOW, so skilled and knowledgeable. Thanks for the great video!

  • @myface694
    @myface694Күн бұрын

    Cyril, sadly departed was the go to guy at Lancing when i had my turbo four, it is a breath of fresh air to see a task done with care and detail.👌👍

  • @DieselPumpUK

    @DieselPumpUK

    Күн бұрын

    @@myface694 Cyril was the name of the chap that owned mermaid marine during the Dorset/dover years. Different place different company Mike bellomy was the chap your referring to at Lancing and yes he passed this winter.

  • @user-lj2ip5wo4e
    @user-lj2ip5wo4e24 күн бұрын

    Great job. pleasure to watch your vlogs. 🙌🙌🙌

  • @spideybrent
    @spideybrent19 күн бұрын

    Hello from Moosomin,Saskatchewan you have great videos and great at communicating. Thanks for sharing

  • @jonocharles1046
    @jonocharles104623 күн бұрын

    That is impressive work and a neat solution to a potentially massive expense. Well done getting it all sorted on site. I do all my own boat work and most jealous of all the specialized back room skills and equipment. If you supply all those bits I will forward details to a a pal of mine that has two of those stoves in. Kent based Nelson.

  • @DieselPumpUK

    @DieselPumpUK

    23 күн бұрын

    Yes I have all sorts for them

  • @bencolby6546
    @bencolby654620 күн бұрын

    Very impressive and good workmanship.

  • @lmbfr1
    @lmbfr120 күн бұрын

    Toolmaker doing the diesel fitting, the best boat KZread, thank you..

  • @fitzyholden1036
    @fitzyholden10365 сағат бұрын

    Really well filmed and explained. If only all how to vids were done this well. And you are 100% right about studs and Nord-lock washers being well worth it.

  • @grantghinn104
    @grantghinn10416 күн бұрын

    Love how refreshingly straight forward he is 😅

  • @kevinchamberlain7928
    @kevinchamberlain79282 күн бұрын

    This is an no-handbook, advanced mechanical engineering repair! Engine could be a scrapper but excellent ingenuity saves it!! Well done!!!

  • @ashleyweston5420
    @ashleyweston542019 күн бұрын

    A good bodge is a real skill, and an art! Well done you, it's a pleasure to see. Shame you can't market the head studs, they are a proper upgrade especially with the fine threads at the nut end you've probably got 50% more clamping force on the head gasket for the same torque wrench setting now.

  • @gordonagent7037
    @gordonagent703720 күн бұрын

    No wonder you guys developed the mighty RR Merlin motor and won two wars, your attention to detail, knowledge and execution were meticulous. First time viewer and now subscriber, loved this video, absolutely spot on repair done once, done right, very nice with awesome outcome

  • @yvonnedunn1555

    @yvonnedunn1555

    18 күн бұрын

    A privilege to see. You are an inspiration. Thank you. Essex.

  • @Mantaman400
    @Mantaman40023 күн бұрын

    Hobbyist ha, you’re a hero. Great video again and glad to see a good engine saved. Keep it up your one of the very few with the know how, equipment and enthusiasm for this work and best of all you share it with us and make the parts available to others. Keep it up.

  • @nkdm157
    @nkdm15720 күн бұрын

    Congratulations, when i see your work, I feel like someone still knows how to work conscienciously. Keep going !

  • @makeitwork583
    @makeitwork58318 күн бұрын

    First time watching. I learned a boat load, and love that copper gasket with the raised parts, to seal the head better. See you next time!

  • @MgBaggg
    @MgBaggg24 күн бұрын

    That was a lot of fun to watch! Great engineering solution

  • @user-vh2cf7zu1m
    @user-vh2cf7zu1m19 күн бұрын

    Well done, that was a proper repair! We had similar engines in CSB boats and they were run for four hours inside a test tank flat out whilst moored via a dynamometer. Head gasket leaks were common and if found the engine was refused for service and sent back to be redone. . I spent many hours setting them up sitting between the two engiones running full chat. Ford should have used studs rather than the 1964 Fordson Major tractor head bolts which were designed for 50 bhp. I am not sure how many bhp the Army versions were but no more could be had....they were tuned to the limit of the turbo. The army versions often come up at ex arrmy sales. They are usually completely rebuilt, boxed and then put up for sale.

  • @EightBallFlyer

    @EightBallFlyer

    13 күн бұрын

    As soon as he started it up I could hear a Ford lorry in my mind! I never knew Ford made boat and generator engines. Nice job. 👍💯🇬🇧

  • @anthony1636

    @anthony1636

    11 күн бұрын

    @@EightBallFlyer Ford did not build Marine engines. They were basically truck engines marinised by different companies.

  • @EightBallFlyer

    @EightBallFlyer

    8 күн бұрын

    @@anthony1636 Thanks. Got it. Hence the Dorset and Dover connection. 👍✔

  • @jmpersonal2402
    @jmpersonal24023 күн бұрын

    Brilliant work. When I was younger, I had a Halvorson Island Gypsy with Lehmans. My mechanic and I got on fine, but his boss billed extraordinarily!! I changed shipyard... I loved the old girl. I got sick of redoing her varnish. Like you, we did mechanical repairs the right way, with no cut corners. It was a labour of love indeed, but age creeps, so she has now gone to others. Top effort, great video... thanks and enjoy your vessel.

  • @TechOne7671
    @TechOne767120 күн бұрын

    Proper job mate. We used to use Belzona Supermetal for thread and casting repairs. It would have been good for filling the small gaps between your piece and the block. All the best.

  • @nkelly.9
    @nkelly.9Күн бұрын

    A man in pursuit of quality. Sadly all too rare these days. Terrific job.

  • @MRBIGH21
    @MRBIGH2122 күн бұрын

    Remove engine & rebuild with new parts on a engine stand, KZread is full of it! Using your head, making a solid robust work around! Separates the boys from the men! 💪I subscribed from this video! Great video, and thank you so much for putting this on KZread. 👍

  • @billday762
    @billday7629 күн бұрын

    Excelent repair. I spent a lot of my life repairing engines but I noticed @ 24.34min it looked like a couple of valve springs look to be installed upside down. the tight windings normaly go to the head . it will still run fine, I pulled a lot of engines apart that had the springs mixed up after being repaired by other people. but your block repair has impresed me beyond belief. Cheers & great work. you have a great talent.

  • @chinesepopsongs00
    @chinesepopsongs0019 күн бұрын

    So much love for engines, this guy is a fantastic mechanic. Funny that i never heared the full synthetic oil hoax story. I put it in all old engines. The only modern thing you do not want in old systems is modern brake fluids in a system of a old car if you are not sure the seals are replaced for modern ones. As soon as all seals are replaced the newer stuff is always better.

  • @gavinralph2910
    @gavinralph291020 күн бұрын

    Amazing job! most would have given up and run around on one engine whilst saving up for a replacement engine. Just a note on fully synthetic oil (you knew it was coming) for flat tappet engines, a higher zinc content is recommended, fully synthetics oils are normally low zinc blends and therefore not recommended for flat tappet engines.

  • @smgw15
    @smgw1520 күн бұрын

    really enjoyed it, i love seeing somebody fix something, a lot of people replace things

  • @peterthornton2396
    @peterthornton239613 күн бұрын

    I dropped on this man’s work shop the other week whilst out on a job. This is absolutely nothing compared to what they do. Quality work ❤

  • @ericdunn555
    @ericdunn5557 күн бұрын

    🚨CAUTION: 🚨 Genius at work Chapeau, Luke, chapeau - that was simply freakin' AWESOME in the truest sense of the word. I bow to your incredible knowledge & skill, planning & implementation. Gobsmacked is the word I think I'm looking for.

  • @Takticals
    @Takticals24 күн бұрын

    Fantastic engineering and repair

  • @jackrussel853
    @jackrussel85320 күн бұрын

    Excellent video and repair, very enjoyable, i hope the other engine doesn't get jealous!

  • @beboboymann3823
    @beboboymann382319 күн бұрын

    From the states……awesome job indeed.

  • @eddiestafford3313
    @eddiestafford33134 күн бұрын

    Brilliant difficult repair, 10/10 well done.👍👍👍

  • @threepotMR2
    @threepotMR220 күн бұрын

    That was a damn sexy repair and an equally sexy finished job. Subscribed!

  • @stevebell1128
    @stevebell112822 күн бұрын

    Lovely repair. For studs into blind holes I usually turn end few mm to root of thread so definitely bottoms in bottom of hole, rather than maybe gauling threads at bottom.

  • @julianchambers8372
    @julianchambers837223 күн бұрын

    Top job Luke mate. I worked on these 2700 range engines many moons ago, some with very heavy site usage. Never really had any head gasket problems. Also I have used in the past helicoils with success as always it depends on the person fitting them. However I do like the inserts you used they seem much better quality and as you say studs are always a better engineering design for this application. I had a pair of 150s engines in my boat smoke always a killer.

  • @robertthorp1304
    @robertthorp130416 күн бұрын

    Fantastic to watch a proper engineer at work! I enjoyed that way more than I should have!!

  • @johncunningham4820
    @johncunningham48209 күн бұрын

    That is actually the Heart and Soul of Marine Engineering . Great Job ! Doing " work arounds " to keep Century Old mechanisms and Engines and Gear-drives etc ....... serviceable .

  • @panther105
    @panther10515 күн бұрын

    I was all set up to see some in situ cast iron welding...... Beautiful repair..... Rewarding to watch a true professional share his wisdom and experience..

  • @peternorman2563
    @peternorman256313 күн бұрын

    Great video and so nice to see a good engineer who doesn't cut corners !

  • @mattjacomos2795
    @mattjacomos279517 күн бұрын

    Thanks for taking the time to do this video. Watching you work motivated me to change my MX3 gearbox in the middle of winter...

  • @jglerum6472
    @jglerum647220 күн бұрын

    I have repaird the same Ford engine,all original mend to be in a tractor,and notist that the dieselpump is not beiing old from the engines oil pressure,but must the level be checked by hand,dont forget this............................Great repair ,greetings from Holland.

  • @alexgoldstein7997
    @alexgoldstein799724 күн бұрын

    Really nice boat....I like those cabin cruisers. Well worth your time to fix her up. Well done.

  • @kierankay100
    @kierankay10024 күн бұрын

    great repair and knowledge ... i live on a canal boat with a 1970 lister 3 cylinder ive had to rebuild while in water im due to come out to get to the bottom end it is in good condition but would rather get to the rest of it ....

  • @raasalghul9211
    @raasalghul92117 күн бұрын

    The most clever man in Britain. Well done.

  • @davedunn4285
    @davedunn42852 күн бұрын

    a lovely rebuild thank you so much for videoing it and your honesty is outstanding and could very well save a lot of people money whilst at sea

  • @GMCBURBAN
    @GMCBURBAN24 күн бұрын

    Absolutely great video, Thats a very substantial repair, should give good service.

  • @davekreidenweis3126
    @davekreidenweis312611 күн бұрын

    That was a fantastic job, I had a large twin engine boat and had to do a few repairs like that. Great job 👏

  • @stevenharvey4695
    @stevenharvey469521 күн бұрын

    Such a good sense of humour 😂😂😂

  • @benjaminrich9396
    @benjaminrich93967 күн бұрын

    A superb video Luke. Spot on spannering with some piss funny humour to boot. Great stuff. :)

  • @johnnypicnic
    @johnnypicnic22 күн бұрын

    Came for an expected 606 swap stayed for the Dorset journey. Brilliant.

  • @KarelBeelaertsvanBlokland
    @KarelBeelaertsvanBloklandКүн бұрын

    Top work in saving the Ford Mermaid! It would have been interesting to see you putting two Merc OM606 Turbo engine blocks in!

  • @WhiskeyGulf71
    @WhiskeyGulf713 күн бұрын

    My family had a 1979 Birchwood 29’ on the Thames, it had two Mermaid inboard diesel engines, 4 cylinder marinised BMCs. All the Princess boats I saw seemed to all have Volvo Penta engines so seeing Mermaid Ford engines is a treat ! Why are we not seeing two OM606 engines going in ? I scour KZread regularly for OM606 swapped boats 😊 but I do like the sound, reminds me of a TW25 tractor.

  • @shaunkilpatrick1101
    @shaunkilpatrick11017 күн бұрын

    Hi what brilliant video you have done repairing the engine really impressed. I wasn’t subscriber to your channel but I’m now . Can’t wait to see the next one of the boat going on test run 👍

  • @karlkiernan6863
    @karlkiernan686317 күн бұрын

    What a great upload. Happy ending wasn't expected 😄

  • @John-The-Farmer
    @John-The-Farmer24 күн бұрын

    That's a cracking (no pun intended) in situ repair, super video!

  • @leepovey9084
    @leepovey908415 күн бұрын

    New subscribers here. nice to see something been done properly. Great idea to repair the block. Re-plating the fasteners, using studs instead of bolts going that bit further. Really interesting. I've never seen those special locking washers. Look forward to the next video 👍

  • @nigelwomersley403
    @nigelwomersley40316 күн бұрын

    Excellent video and very good work results. Happy cruising

  • @shanelloyd8366
    @shanelloyd83669 күн бұрын

    Cracking Video m8 loved it from start to finish. Thanks so much, that's my kinda repair your way is my way anyone else should hit the highway. Keep it up.

  • @chrisbailey459
    @chrisbailey45920 күн бұрын

    Good tradesman repair .

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