Clear Amber specializes in manufacturing plastic and aluminium extrusions, creating globally unique systems, which give our distributors a leading advantage. With over two decades of experience building our team of professionals, Clear Amber creates innovative products for the glazing, construction and the healthcare markets.
Our mission for our distributors is to support them with innovative and specialist products to support their growth in these markets, and provide them with unrivalled service so that they have a significant competitive advantage.
Our vision is to provide excellence in manufacturing, in plastics, aluminium and rubber extrusion, creating systems that provide significant benefits to the sectors we serve.
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I don't understand what you mean at 1:30. Does the glazing bar have to overhang the sheet by 7mm to make space for the end cap?
Thanks, Waheed, great question. The extra length compared to the sheet length allows for the depth of the Endstop Bar on the end of the polycarbonate sheets. So that the bar end cap can be screwed on easily. In theory, you could allow for this by setting the sheets further back. Trust that makes sense and helps explain?
@ClearAmber understood. I contacted you guys and they said 3mm. Here it says 7mm. Which one is it? I've just ordered all the materials from you guys so just want to make sure.
No problems, 7mm if you have Endstop bar (most common) and if you have Drip Trim 3mm. Across the projection of a polycarbonate roof there is usually a little bit of wiggle room for a couple of mm either way. clearambershop.com/collections/alukap-xr-glazing-bar-system/products/alukap-xr-aluminium-end-stop-bar
Can it withstand cocunut falling!?? As I am searching for a high strength, less noisy roof sheet for my front yard..
Corramet Corrugated Sheets are robust and a lot quieter than metal corrugated or other alternatives. Specifically on falling coconuts it is a hard one to tell! Ultimately depends on lot of factors such as the weights, heights and support structure involved.
Wasnt even real bricks 😂
True - the exact fixing you should use depends on your wall substrate hence that step is indicative! Follow the exact same procedure for installing the Top Wall Flashing for Polycarbonate Roofing Sheets and tweak the single fixing step to suit. For example, you will need to pre-drill the wall when using wall plugs.
A left hander. Thanks for the tips.
Well spotted - yes, it's easy to cut Axiome Polycarbonate Sheet both left and right handed! You're welcome :)
Thanks. Im considering your Stormproof PVC or your Polycarbonates to replace my car port roof. Whilst the theory looks easy, daft question, but with a 3m slope run, after fitting the sheets, how do you access the top wall to then fit the flashing, given you can't walk on them? Any pointers appreciated. Thank you
Great question, the most common way of installing the Top Wall Flashing is by using a crawling board rested across the roof, to spread the load. This works best on a polycarbonate roof where the crawling boards would sit on top of the glazing bars. For Corrugated sheets, it is best to install the roof flashing as you go along. As each sheet is overlapped secure the Top Wall Flashing up to that point. Always remember to take the necessary precautions when working at heights. Hope that helps?
Thanks very much for response, I wasn’t aware they were weight bearing as you describe. Just bought Corramet for my shed roof. Look forward to seeing it fitted 👍. Thanks
😊so pleased i found this I was about to use 45mm screws in the trough Now i know i need 70mm screws😉
Glad you found it helpful! It is an easy and very common mistake to make to screw through the troughs of corrugated sheets (both bitumen, clear and Corramet) so great you found before starting.
Hi. I've got a lean to gazebo 2.5 m by 2.5 m. If I go for two sheets 1250 by 2500 that be ok or should be more smaller sheets? Thanks
Great question! It is always safer to go for more polycarbonate sheets at narrower widths for stronger resistance against rain/snow loading and wind uplift. This also helps towards making your lean to roof last longer. We would rarely suggest going above 1m widths and for thinner thicknesses, like 10mm polycarbonate, we would suggest much narrower than 1m. Hope that helps?
Ultimately, the right sheet width to use depends on the thickness of Axiome® Polycarbonate Sheet that you are installing (plus location/structure type etc.) so please contact our team directly via our website for more specific help: www.clearamber.com/contact/
is the same as Lexan?
Axgard® is a virtually unbreakable plastic sheet that is very robust, with unique qualities. Lexan is a brand name for a similar style of plastic sheet material so could be cut using this method also. Trust that helps.
What is this made from ?
Our Corrapol-BT is a corrugated bitumen roof sheet made from a mixture of synthetic and organic fibres soaked in bitumen. Another similar corrugated sheet type to consider is our Corramet® sheets which are stronger, albeit at a slightly premium price point. Learn more about both these roofing sheets below: www.clearamber.com/browse/sc-CORRAPOL_BTCORRAMETSHEETS-407/
86 the music
Thanks Jeff, will pass the feedback onto our Video Team. If you need any help with your polycarbonate project just let us know!
Where can you buy these?
Our Rock N Lock Flashings for corrugated sheets are available to buy through a wide range of Distributors and Retailers. The fastest way to locate one is to simple Google 'Corrapol-BT Rock n Lock Gable Flashing' and you will see a range of options to choose from. Let us know how you get on? If you still can't locate one that suits feel free to contact our team: www.clearamber.com/contact/
You didn't use the tape?
Thanks, you can either use our Securbond Flashing Tape or Securbond Silicone Sealant to complete the final step of sealing of the Top Wall Flashing. For this video we choose to go down the polycarbonate sealant route, however, our Video Team may run a future video on the flashing tape alternative option.
Looks good where can I by the tape thank you
Thank you for the question. We supply our polycarbonate tape through a wide range of distributors and retailers. Easiest to give it a quick search online, the product name is: Alukap-XR Anti Dust Breather Tape - 10m Roll. There are different thickness tapes for different thicknesses of polycarbonate sheets. If you are struggling please reach out again to our Teams via email. Hope that helps?
Are the fixing buttons essential? Becsuse i see some people use them and some people dont?
Using Alukap XR Fixing Buttons is optional and depends on the roof structure. They are primarily used to strengthen the installation of the polycarbonate sheets by securing to cross purlins where the sheets/rafter spacing is wide or the roof is in a windy location. With a sensible Axiome Polycarbonate width and thickness they aren’t usually required. Trust that helps?
Full Alukap XR Technical and Installation Guides can be read here: www.clearamber.com/browse/sc-ALUKAP_XR60mmBARS-221/
@ClearAmber also just wondering have you made any videos applying flashing tape.
Thanks Myles, we haven't yet, however, will pass the suggestion onto our Video Team for future. You may find this video helpful though in regards to the best way of flashing against the back/top wall on a polycarbonate roof: www.clearamber.com/news/135/How-to-install-Snapa-Top-Wall-Flashing-.html
Do you need to use the screw buttons into the polycarbonate? Or is it optional
Thanks Myles, great question. Using polycarbonate fixings alongside the Snapa Glazing Bars is optional. If you have a sensible polycarbonate sheet width and rafter spacing they won’t be required. However, if your sheets are wider or in an exposed location then the Alukap XR Fixing buttons can be used on purlins to reduce the risk of wind uplift. Hope that helps clarify?
View more about installing polycarbonate with Snapa glazing bars here: www.clearamber.com/browse/sc-SNAPASNAPFIXBUDGETBAR-238/
Is it possible to install glazing bars and sheets one at a time from underneath ? Im using the snapa glazing bars and my lean to is 4m wide and 2m long
Yes, it would be possible to install your Axiome polycarbonate lean to from beneath, working across sheet by sheet. The challenge is the last polycarbonate sheet however, as you will need to be able to access the roof from above/beside to secure the last glazing bar. As your projection isn't huge you may be able to access from the front for this last panel. Trust that helps?
With this wall flush wall plate do you use screws to the wall? Or not bother if screwing down to the rafter?
Yes, it is optional whether you screw the glazing bar back to the wall. In the main, installers don't tend to and just seal along the top edge with Securbond Silicone Sealant to prevent water from running down the side of the polycarbonate roof. If you want is quite uneven securing the wall plate back might be advised. Hope that helps?
@ClearAmber perfect thanks, starting my lean2 project this weekend ready for winter. 3.2m x 2.5 I'm doing lead flashing into the brick work so should be fine as it will go over the bars.
@ClearAmber Thanka for the reply I'll seal along the edge. Its going on a complete flat brick surface not pebble dash or anything like that ect.
Ok great, that will work perfect then. If you need any other help with your Axiome polycarbonate lean-to roof just let us know!
If the alupave is laid flat how do I create a fall for water run off along the channels underneath?
Thanks for the question. You are best to always install Alupave Aluminium Decking on a low pitch say a fall of 1:100 to ensure a good speed of drainage. Similar to flat roofing there is always a slight pitch. It is best to check with local regulations as well in case there are specific building regulations that apply for your location. Trust that helps?
Hi. What type of drip trim did you use on this video?
Thank you for your question. We used our Alukap-XR End Stop Bar for sealing the ends of the polycarbonate sheets in this video. The benefits of using this product are that it has a good size down stand for creating a proper drip and also is aluminium for great longevity. How that helps? Here's the link to our video about installing the End Stop Bar: www.clearamber.com/news/108/How-to-Install-ALUKAP-XR-Endstop-Bar-.html
Thank you for the video. One question: do you install anything on the end of polycarbonate sheet where it meets the masonry? I can’t figure out if I can leave it like that because there will be flashing tape on top or whether I need end stop bars there too?
Yes, you would install a Snapa Top Wall Flashing to seal over your polycarbonate sheets at the back/top wall. This helps prevent water from running down the wall and creates a proper waterproof flashing. If you were using Alukap XR Anti-dust breather tape on the bottom of the sheets you would also use it on the top. We also have a How-to video about installing the Top Wall Flashing which you may find useful: kzread.info/dash/bejne/lXyuuNCvYrm-ppc.html
Might sound stupid does this lay flat, level? How does the water run down? Can it be used for a roof?
Never a stupid question! Much like a flat roof, Alupave Aluminium Decking isn't laid totally flat but has a very low slope to help direct the water off the lower draining edge. Hope that helps? Yes, it can be used on flat roof and balcony decking applications.
Where does the water run to? Is there a connector to run into a downspout or does it just have to run into a hopper
Great question - it depends on your drainage set up. Most installers run into a hopper as that gives the most flexibility. This can be done either out the terminating end or by using an end cap both sides and creating a hole in the base of the gutter. There isn't a specific connector yet for downspouts, mainly because of the varying types available. For more information on our Alupave Aluminium Decking check the range below: www.clearamber.com/browse/tc-ALUPAVE-434/
@@ClearAmber Thanks. I have a 1st floor, raised balcony/veranda deck to repair and this seems perfect. It's currently done in Trex composite but has been put on a base of what looks like OSB which has swollen. That looks like an attempt to create a ceiling for the space underneath, stop stuff falling through the deck gaps. It's also been clad with uPVC on the bottom to make it look nice.
Ok, sounds like the perfect application for Alupave Decking! Plus, aluminium decking can significantly outlast any composite decking options.
Nice video
Thank you Dav Nan - we appreciate it! You can find out more about our Axiome Polycarbonate Sheet and Snapa Glazing Bar ranges here: www.clearamber.com/browse/sc-AXIOMECLEARSHEET-228/
Hi. How much longer should the polycarbonate and bars be at the cutter end for the rain water to hit gutter?
Hello Richard, good question. It depends on your roof pitch (steeper means less overhang so the water doesn't overshoot) and also how far your gutter is sitting below the End Stop Bar. As a rule of thumb, people tend to aim for 40-50mm overhang for a polycarbonate roof.
@@ClearAmber Thanks for the advice its really appreciated.
If we need to replace a sheet of polycarbonate how easy is it to remove the top covers that have been hammered on please?
Yes, Alukap-XR Glazing Bar Top Covers can be easily removed if replacing the glazing/ polycarbonate sheets or doing maintenance. Simply use a flat head screwdriver at the end to prise up and they will unclip. Feel free to reach out with any other queries on this or check out our Installation Guide linked below: www.clearamber.com/browse/sc-ALUKAP_XR60mmBARS-221/
Is that awful music needed?
Thanks for the feedback, Roy, it definitely is quite a heavy dance/techno track! Our Video team has noted your comment for future How to videos.
To few details to sell me on product
Thanks for the feedback Mark. The Corrapol Rock N Lock Gable Flashing is the perfect way to finish off the verge of a corrugated roofing, both clear and bitumen sheets. For more details on the Corrapol Rock N Lock Flashings please check on the guides on the link below: www.clearamber.com/browse/sc-CORRAPOLSTORMPROOFCLEARSHEETS-406/ Feel free to also get in touch with us directly if you have any questions!
The fins of the thin gasket are pointing inwards?
Thanks for the question! Yes, Alukap-XR Glazing bars are designed to have concealed gaskets as this is better visually and also gives them greater longevity against weathering. This means on the bar gasket the longer flange faces inwards. Hope that helps explain?
Pointless video👎
Hello Paul, please find the full 'How to install Glazing bars' video below! Alukap-XR Glazing can be installed using the same method for glass or polycarbonate sheets: kzread.info/dash/bejne/g6ystpaflsS9orQ.html Full Installation guides can also be found here - www.clearamber.com/browse/sc-ALUKAP_XR60mmBARS-221/
Why are my comments getting deleted. This looks like a great material.
Damn it! I looked for two weeks and this never came up. I just finished covering a large pergola with Tuftex corrugated material. No one has the onduline and no one has this material either. This is what I needed.
Sorry to hear - they would be been perfect! The Corrapol-BT and Awnapol Bitumen roof sheets are very popular for pergola roofs! Our Corrapol Stormproof Sheeting is also great if you are looking for a clear corrugated plastic option and will outlast corrugated PVC sheets by years. www.clearamber.com/browse/tc-CORRAPOLCORRAMET-405/
But not the ENDS????
Hello, sorry to miss your comment previously! Yes, the Corrapol Rock N Lock is designed for flashing the edges of corrugated sheets, like the Corrapol BT Bitumen Roof Sheet. www.clearamber.com/browse/sc-CORRAPOL_BTBITUMENSHEETS-407/ We'd love to hear more about the item you were looking for as I'm sure it is something our R&D Team would be able to create, if it's not currently something we offer! Please reach out to us via our website and we can assist further.
looking for installation how-to.
Please find our latest Axiome Multiwall & Twinwall Polycarbonate Sheeting installation guides here: www.clearamber.com/browse/sc-AXIOMECLEARSHEET-228/ If you are using Alukap-XR *Aluminium Glazing Bars* to install polycarbonate roof sheets then check out our handy how-to video: kzread.info/dash/bejne/g6ystpaflsS9orQ.html Or if you are using *PVC Snap Down Glazing Bars* check out this how-to video: kzread.info/dash/bejne/iqiZlMF7krOTerg.html
I would have used sealant in the main hole and ontop of the screw
Thanks, that is a good idea as well. Remember to use the compatible Securbond LMN Silicone Sealant when sealing Axiome Polycarbonate sheets!
After drilling do you hoover the bit off the hole or trapping them in?
Thanks, there is no right or wrong so just go with what works best for your polycarbonate roof and installation!
Assembled buttons as shown on new carport roof, after 2 years most of the 21 buttons letting in water into the flutes of multi wall polycarbonate 16 mm roofing sheets.
thats not good
Sorry to hear that Brian! There is always a risk of leaks when installing fixing buttons that is why for most applications, when you have good rafter spacing, you can install polycarbonate sheets with just glazing bars and no need for fixing buttons. For example, Snapa PVC Glazing Bars or Alukap-XR Aluminium Glazing bars. If installed 100% securely then 90% of the time they are effective. www.clearamber.com/browse/sc-SNAPASNAPFIXBUDGETBAR-238/ www.clearamber.com/browse/sc-ALUKAP_XR60mmBARS-221/
Thanks for sharing! We've received really positive feedback from our customers about Axgard, and this is a really helpful video to direct them to. Great job!
Thanks Cliff, glad you enjoyed our how to cut Axgard Polycarbonate Sheets Video! Keep your eye out for further releases from our Roofing How2 Video Series! Any other How to's you would like to see from us?