Yamaha FZR 1000 Exup Full engine restoration Part 2

Автокөліктер мен көлік құралдары

In this video I'm trying to show all the steps I took in order to put the engine of my FZR 1000 Exup '95 apart. Engines from 1989 on-wards should be similar (if not identical). See what steps you'll have to take in order to remove the starter motor, the alternator, the coolant pipes, the clutch system, the oil pump and pipes. What does it take to reach to the crankshaft? How to separate the cylinder head and the cylinders? How to reach out to the pistons? It's definitely not a simple job and you might be benefit from this video using it as a reference sometime in the future.
Watch the previous video here:
• Yamaha FZR 1000 Exup F...
And the next video here:
• Yamaha FZR 1000 Exup F...
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@chris_sofotasios_
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Пікірлер: 39

  • @Maxik_Bartos
    @Maxik_Bartos2 ай бұрын

    Thank you for the detailed engine repair information. 👍👍

  • @ChrisSofos

    @ChrisSofos

    Ай бұрын

    Thank you! I'll keep doing my best!

  • @jacquessmit7479
    @jacquessmit74793 жыл бұрын

    That diagram that shows all the bolts especially the 3 on the cylinder side holding the 2 cases together really helped me i wasn't able to get it on the internet thanks alot

  • @ChrisSofos

    @ChrisSofos

    3 жыл бұрын

    No problem. Sent me your email and I'll send you a better picture

  • @COBRAcz23
    @COBRAcz232 жыл бұрын

    Nice to watch video , i got some maintenance during this winter and thanks to your video i dont need to study all manual .

  • @ChrisSofos

    @ChrisSofos

    2 жыл бұрын

    I'm glad my video could help!!! Thanks for your comment!

  • @alkisracing4563
    @alkisracing4563 Жыл бұрын

    GREAT JOB !!! HELLO FROM GREECE !!! I HAVE A SPECIAL FZR 1000 !!! BE WELL !!!

  • @ChrisSofos

    @ChrisSofos

    Жыл бұрын

    σε ευχαριστώ πολύ!!! Να είσαι καλά!!!

  • @aljomo100
    @aljomo1002 жыл бұрын

    Hola desde España Muchas gracias por tus vídeos Estoy restaurando una exup del 92 Y tus vídeos me ayudan mucho Un saludo Y gracias

  • @ChrisSofos

    @ChrisSofos

    2 жыл бұрын

    you are very welcome and thank you for your comment! Good luck with your restoration on the FZR 1000!!!

  • @tomsworkshopprojects
    @tomsworkshopprojects2 жыл бұрын

    Great work! Also it's cool to see a sneak peak at the other bike in the garage!

  • @ChrisSofos

    @ChrisSofos

    2 жыл бұрын

    Thanks Tom! Yes, I bought the ZX9R '95 last February. Later on, sometime in April, I saw this GSXR750 '88 at a price I could not resist and...there it is! I'll try to properly introduce the ladies in a future video!

  • @manuelmontiel5418
    @manuelmontiel54182 жыл бұрын

    @ Chris Sofos ! Awesome video!

  • @kfirlavi7674
    @kfirlavi76746 ай бұрын

    Hi chris, can you do a video comparing the suzuki and the yamaha engineering? What you like and don't like, etc...

  • @ChrisSofos

    @ChrisSofos

    6 ай бұрын

    This sounds like a good idea!!! Let me finish the Susuki engine and see what I can do 👍

  • @MartynStubbsTBS
    @MartynStubbsTBS Жыл бұрын

    Fantastic job if I buy one can I send my engine to you for complete restoration thanks

  • @ChrisSofos

    @ChrisSofos

    Жыл бұрын

    Thanks for your comment! I wish I could do it for you 🙂

  • @salmaanchoudhary.dabang2748
    @salmaanchoudhary.dabang27482 жыл бұрын

    Hi I got my first bike fzr1000 1989 I just Wana know can I use the car engine oil in fzr1000 is it a dry clutch or wet clutch please can you tell me what should I i do?

  • @ChrisSofos

    @ChrisSofos

    2 жыл бұрын

    Hi there! Congratulations on your FZR! I adore that model year! All FZRs are wet clutch. But please DO NOT use car engine oil in your FZR (or any other motorcycle). Motorcycle engines are more demanding when it comes to oil as they rev far higher than cars. Also, the gearbox and the wet clutch are lubricated by the very same oil their pistons and cylinders are. And the wet clutch doesn't like car engine oil at all. Use a good quality motorcycle oil. Mineral, semi-synthetic or full synthetic. All three are good, as long as you change it when you have to. All the best with your FZR. I hope you enjoy it🙂

  • @salmaanchoudhary.dabang2748

    @salmaanchoudhary.dabang2748

    2 жыл бұрын

    @@ChrisSofos thank you so much. Now I feel batter 👌thanks a millions👍🤝

  • @dbrhdwk1239
    @dbrhdwk12392 жыл бұрын

    Thank you for the good video. the engine looks very good, Why dissemble it?

  • @ChrisSofos

    @ChrisSofos

    2 жыл бұрын

    If you see all the videos from the beginning, I mention that the 3rd cylinder had very low compression. I knew it was the valves, but then I decided to do the whole engine for three reasons: a) To make sure this engine will be in perfect condition for at least another 25 years! b) To have the personal satisfaction of restoring it! c) To help other people with my videos to do their own FZR engines ;)

  • @jukke96
    @jukke969 ай бұрын

    Hi! I am disassembling my fzr 1000 motor, and I'm on step 13:58, so I have to separate the motor blocks around the crankshaft now. But they're stuck! I'm sure I took all the bolts etc off, but still it doesn't split up. How did you get them off? I'm afraid I fuck up the block :( A really big thank you for doing this video, it would have been a lot harder job doing this by learning myself. And I already found the main issue of the motor, my connecting rod bearings are blown!

  • @ChrisSofos

    @ChrisSofos

    9 ай бұрын

    I couldn't possibly tell you the reason, as I'm not there to see the engine. Just go once again along my video step-by-step and double check something that you might have missed! For example the crankshaft covers on both ends at 2:49? Then check at 11:10 some more details. I'm guessing you removed the oil pump? The torx bolts at 13:43? Have you removed all the bolt from the upper as well as the lower crankcases? If it still doesn't want to come, then light taps on the upper crakncase with a mullet, trying to push it upwards. This should do it! Let me know how'd you go!

  • @jukke96

    @jukke96

    9 ай бұрын

    @@ChrisSofos Oh yes, there was one bolt still unremoved :D It's completely disassembled now, and I learned how to check which color main and conrod bearings I need, from your videos! Thousand thanks to you!! Now I just need to buy new parts and start assembling everything back!

  • @gadourrekik2895
    @gadourrekik28952 жыл бұрын

    Salut Pour démonté la roue libre de démarreur, il faut démonter tout le moteur ? Merci de votre retour

  • @ChrisSofos

    @ChrisSofos

    2 жыл бұрын

    Unfortunately yes! Yamaha didn't design that very well.

  • @gadourrekik2895

    @gadourrekik2895

    2 жыл бұрын

    @@ChrisSofos thanks

  • @fishheadset1219
    @fishheadset12193 жыл бұрын

    cool cool, a bit better camera quality would help

  • @ChrisSofos

    @ChrisSofos

    3 жыл бұрын

    I need to buy one, don't I? Just the phone doesn't help much!

  • @grantwoolhouse8625

    @grantwoolhouse8625

    3 жыл бұрын

    Why the rebuild?

  • @ChrisSofos

    @ChrisSofos

    3 жыл бұрын

    @@grantwoolhouse8625 3rd cylinder had extremely low compression (close to zero). Then I thought: I'll keep this bike forever, so why not go all the way down to the crankshaft and make the engine brand new?

  • @jacquessmit7479

    @jacquessmit7479

    3 жыл бұрын

    @@ChrisSofos hallo do you maybe no where to get the parts for rebuilding this yzf 1000 engine please

  • @ChrisSofos

    @ChrisSofos

    3 жыл бұрын

    @@jacquessmit7479 I buy my parts from either cmsnl.com or megazip.net Some of them I find also on eBay

  • @Van_gocea
    @Van_gocea2 жыл бұрын

    Please tell me that in order to remove the bendix...I don't need to take the engine apart :(

  • @ChrisSofos

    @ChrisSofos

    2 жыл бұрын

    If you mean the starter motor clutch, then I'm afraid that I have some bad news. Unfortunately, you have to split the engine apart :(

  • @fransiscomartinezmontero485
    @fransiscomartinezmontero485 Жыл бұрын

    Dónde tiene la bobina pulsante

  • @ChrisSofos

    @ChrisSofos

    Жыл бұрын

    I think you are talking about the pick-up coil (or crankshaft sensor). This is on the right side of the engine. It's right above the crankshaft end. Go on the 10:07 of this video and you'll see me removing it.

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