Yamaha 2005 Kodiak 400 ATV Carburetor Removal and Rebuild

When I needed to work on my ATV I couldn't find any decent videos on the removal and rebuild of the carburetor on a Yamaha 2005 Kodiak 400 so I decided to make one. Send me a comment if it helped you out.
Oct 2018 - Just an update, I just removed the carb again for cleaning and since I just did it a few years ago all it needed was a good cleaning - no parts were needed.

Пікірлер: 65

  • @ylastchance
    @ylastchance Жыл бұрын

    This is the first time I removed a carburator, i had no idea what i was doing. This video was spot on. I was able to replace the carburator and it started right up after 15y of being forgotten in a shed. Thanks!

  • @rccorral
    @rccorral7 жыл бұрын

    Great video, thank you for making it. I got the carb out, clean and back in thanks to you.

  • @michaelchauby3179
    @michaelchauby31797 жыл бұрын

    Thanks for a great video....We replaced 2 carburetors....one on a 2005 and another on a 2001.....Very helpful, and made the job easy!

  • @ProTechEpoxyFloors
    @ProTechEpoxyFloors5 жыл бұрын

    Thanks for the video. Gave me enough info so I know this is beyond what I can do and will take it to the dealer.

  • @gpgstudios9813
    @gpgstudios98134 жыл бұрын

    Thank you very much for this! You're the only person showing how to disconnect the throttle and choke...new to 4wheelers, but not turning wrenches, but that's something i havent done yet. Ghani's again, cheers mate!

  • @kansascityshuffle8526

    @kansascityshuffle8526

    3 жыл бұрын

    It’s a matter of adding slack to the cable.

  • @ValConB
    @ValConB7 жыл бұрын

    Thanks very much for taking the time to video this. I'm sure its the same as my 2006 450 Kodiak.

  • @MsBijouu

    @MsBijouu

    7 жыл бұрын

    You're welcome.

  • @HawkaRider250
    @HawkaRider2505 жыл бұрын

    Thanks buddy .. best video I have found on this subject

  • @stordiau
    @stordiau4 жыл бұрын

    Thank you very much! I am literally the dumbest when it comes to engines and this really helped me out. The one suggestion I would have is to add a little section at the end of what goes where when you put it back together!! I ended up switching the gas intake and air flow hoses (yes I'm that illiterate!)... between all the diagrams available on the internet I figure out that the air flow is on top and fuel in is just above the bowl on the bottom of the carb. Just in case someone else is dumb enough like me... Thanks again!

  • @MsBijouu

    @MsBijouu

    4 жыл бұрын

    Thanks for the comments, again if every aspect of the job was covered in the video it would be over an hour long and no one would watch it (with you being the exception). The reassembly is pretty much the reverse of the tear down.

  • @darkx3351
    @darkx33519 жыл бұрын

    Thank you for the video! It is very informative.

  • @Ihatetweakers
    @Ihatetweakers7 жыл бұрын

    Good job on that video. Very helpful. Thank you!

  • @joemoore2321
    @joemoore23217 жыл бұрын

    Today's project on my blue '05. Thanks!

  • @johnnyspeed001
    @johnnyspeed0018 жыл бұрын

    Same setup as my 05 grizzly. Thank you!!

  • @cps8094
    @cps80945 жыл бұрын

    Great video vary helpful! Thank you for posting.

  • @TreyBourgeois97
    @TreyBourgeois979 жыл бұрын

    Thank you very much for this sir!

  • @toepunch001
    @toepunch0018 жыл бұрын

    Thanks worked great on my 2005 grizzly.

  • @tobeybydabay
    @tobeybydabay4 жыл бұрын

    Wish you would have showed how the throttle cable came out!

  • @Drundel
    @Drundel4 жыл бұрын

    I have the exact same two cables for my winch, same color too.

  • @sebast240669
    @sebast2406695 жыл бұрын

    Merci beaucoup! It's very helpful

  • @AdrianCLopez
    @AdrianCLopez7 жыл бұрын

    Thanks for the video!

  • @nighthawkj30A4
    @nighthawkj30A44 жыл бұрын

    This is very informational video

  • @Erated78
    @Erated784 жыл бұрын

    Helpful video thanks.

  • @dady_chill4832
    @dady_chill48324 жыл бұрын

    I got it apart and redid it I don’t remember we’re any of the hoses go besides the fuel line

  • @Qurt._.
    @Qurt._.7 жыл бұрын

    thanks. helpful video.

  • @PatrickDanforth
    @PatrickDanforth8 жыл бұрын

    very helpful thanks!

  • @volklore1049
    @volklore10498 жыл бұрын

    Mine revs up after? How do I fix this but very useful vid

  • @brentgaskey3453
    @brentgaskey34535 жыл бұрын

    Thanks, I appreciate this!

  • @MsBijouu

    @MsBijouu

    5 жыл бұрын

    You're welcome!

  • @user-bt1kc8ls9w
    @user-bt1kc8ls9w9 ай бұрын

    Well videoed, but i came to see how the throttle cable comes out and you skipped how the throttle cable pin is removed.

  • @markfarris1439
    @markfarris14397 жыл бұрын

    Works for 09 Grizzly too.

  • @willss6027
    @willss60274 жыл бұрын

    Tracy Hanes, I have '06 Bruin 350 I bought new. Runs great but now have small gas leak. It is NOT from the overflow tube. Even turning gas valve off and running it to empty, then pushing into shop I get some gas leaking either from the gas input hose nipple or perhaps the bowl O ring. Is that hose nipple just pressed fit or have an O ring? I'll try checking bowl screws w off-set screwdriver and hope I hear from you before I have to dive in deeper. Tx

  • @MsBijouu
    @MsBijouu5 жыл бұрын

    Thanks Tom much appreciated! I take it you also make videos?

  • @fourbyfourer
    @fourbyfourer Жыл бұрын

    Where abouts did you get that carb rebuild kit sir? A good quality kit is hard to come by these days, and I see that one is made in Japan so it should be a good one.

  • @geraintjones5378
    @geraintjones53782 жыл бұрын

    the oil ringion the accelerator compartiment on mine is damaged - do you know its dimensions? its yamaha parts no is 4WV-14147-10. Thanks for the video

  • @peterswalmen
    @peterswalmen9 ай бұрын

    were can i find on the www the diagram? Thanks for the video. I love mine 2009 hunter

  • @misterpolytech
    @misterpolytech6 жыл бұрын

    Is it possible to remove the float bowl drain screw w/ out removing the carb., if you use a really short phillips head screw driver? Or is there no way to access the drain screw on the bottom of the float bowl w/ the carb. on the machine? Old gas was in the carb. for 3 years, although it was non-ethanol fuel, I am told by previous owner....! Tank was drained before being put into storage, he says. Want to flush/drain the floatbowl if possible before starting the machine; otherwise I will just go ahead & pull the carb. & rebuild it-...?

  • @misterpolytech

    @misterpolytech

    6 жыл бұрын

    Screw it...I'll just pull the float bowl, & see if theres lacquer or gunk in there...

  • @kansascityshuffle8526
    @kansascityshuffle85263 жыл бұрын

    Is there any way to adjust pilot screw on the machine? Got the quad to work but no idle. Is the pilot jet itself adjustable? Or is it supposed to be fully seated?

  • @gwenroze4743

    @gwenroze4743

    2 жыл бұрын

    kzread.info/dash/bejne/c3uazrSSYpqYfqw.html

  • @kcrutchfield6933
    @kcrutchfield69336 жыл бұрын

    2006 Yamaha 250 Bruin. Never used or properly stored. Just filled tank and turned ignition in October 2017. Except for rat-ta-tat of starter adjacent to seat, nothing. then saw gas leaking out bottom of motor. Likely carburetor bowl overflow. Not mechanically inclined, but willing to try just replacing carburetor. Great video. Any suggestions?

  • @MsBijouu

    @MsBijouu

    6 жыл бұрын

    Yep, your float bowl is stuck open. You might be able to gently tap it a few times , more than likely you will have to take it apart.

  • @MsBijouu

    @MsBijouu

    6 жыл бұрын

    Your float is probably sticking. You need to rebuild carb.

  • @powerram92
    @powerram926 жыл бұрын

    I have a yamaha bruin 350 that ain't idle unless the choke is on. Do you think I should rebuild the carb?

  • @jsmcguireIII

    @jsmcguireIII

    4 жыл бұрын

    try adjustiing the low speed needle first - but a rebuild is pretty easy and you can inspect and clean other things up while its pulled apart.

  • @padraiggalvin2807

    @padraiggalvin2807

    4 жыл бұрын

    Hello. Did you fix the idle issue on your 350 bruin. I have the same type quad with this problem.

  • @Vulcankrypto21
    @Vulcankrypto217 жыл бұрын

    Don't understand how you get the throttle cable pin out

  • @MsBijouu

    @MsBijouu

    7 жыл бұрын

    You have to get slack in the cable first, then pull the cable off the curve and use the slack to turn the cable 120 degrees so you can remove the pin and cable end at the same time.

  • @aaker30
    @aaker309 жыл бұрын

    Thanks for the video. It was very helpful. After I finished rebuilding the carburetor the bike was running fine until I get it over about 10 mph then if started cutting out and running rough. Any idea on what I did wrong? Thanks!

  • @RedEyeReviewer

    @RedEyeReviewer

    8 жыл бұрын

    +Allen Aker I have the same problem after installing a brand new one. After seeing gas spray into the air box during full throttle, I figured it was the air fuel mix. Even set to all the way lean, it still does it. Any ideas?

  • @MsBijouu

    @MsBijouu

    8 жыл бұрын

    +Allen Aker There's a flow restriction somewhere, could be one of the jets needs tweaking.

  • @RedEyeReviewer

    @RedEyeReviewer

    8 жыл бұрын

    +Tracy Hanes Are the jets inside agjustable if I take the bottom off? I thought they were just interchangeable.

  • @MsBijouu

    @MsBijouu

    8 жыл бұрын

    +RedEyeReviewer I wonder if it's the float bowl, is there any fuel leaking?

  • @RedEyeReviewer

    @RedEyeReviewer

    8 жыл бұрын

    +Tracy Hanes The carb is brand new. If I take the air filter out, under full throttle gas spray a little into the box. This is with the air/fuel fix set to lean too. Its runs great until full throttle then bogs down. Its even worse when in gear riding it.

  • @ionut5351
    @ionut53515 жыл бұрын

    where i can get a throttle cable pin ?

  • @MsBijouu

    @MsBijouu

    5 жыл бұрын

    Not sure, most likely a Yamaha dealer?

  • @briankovacs8962
    @briankovacs89624 жыл бұрын

    You did not show how to remove the throttle cable end. Showed it in place, then it was removed. How do you get it out before cable removal?

  • @MsBijouu

    @MsBijouu

    4 жыл бұрын

    I took the tension off the cable and turned it so it came out with very little problem, it is almost impossible to show everything that is done in a video, it would be 2 hours long. You need to buy the manual.

  • @justinbreen2603
    @justinbreen260311 ай бұрын

    I preach to people that they must use supreme gas in any small engine.

  • @michaelbury1941
    @michaelbury19414 жыл бұрын

    Great video but you didn’t show how to remove throttle cable pin

  • @MsBijouu

    @MsBijouu

    4 жыл бұрын

    If every aspect of the job was covered in depth the video it would be over an hour long. Some things you will have to figure out for yourself.

  • @roghoff1959

    @roghoff1959

    4 жыл бұрын

    That’s a lame response. I’m having the same issue and a 20 second description of how to do it would have been very helpful