Three-Phase EV Charger Installation. - Car charging at work

Ғылым және технология

In this new series, we install a workplace EV charger. Along the way, we explore all of the key installation aspects from electric vehicle charger selection to cable route and power distribution.
Here's the kit used in this series
C-TEK Chargestorm 2 - 2 x 22kW EV charge point
⚡️ hub.efixx.co.uk/CTEK-Chargestorm
EV Blocks
EV Tower charger pedestal
Matt:e Three Phase PEN fault protection
TIS Pro Multifunction tester
Doncaster Cables EV Ultra - 5 x 16mm sq plus data
EV Comply - installation management
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🕐 TIME STAMPS 🕕
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00:00 3 Phase workplace EV charger installation
01:29 Introducing the CTEK Charge storm 2 EV charger
02:10 Easy mounting using the new version of the EV blocks
02:25 EV ultra cable
03:13 Power required and earthing arrangement
04:06 EV charger requires a data connection
04:33 Installation testing
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❌ This content on this channel is for electrical professionals.
❌ ==================================
📹 Presented by
Gary Hayers - Editor eFIXX
Gordon Routledge CEng MIET - Technology Editor eFIXX ===================================
#efixx #electricians #evcharger

Пікірлер: 44

  • @n.l3880
    @n.l38802 жыл бұрын

    Here in Switzerland every House gets 3-Phase but with quiet low amperage per Phase. Normally 25 Amps, if it's a small apartment only 15 and if it's a bigger House 40. In my house we were lucky to have a 40 Amp supply so it was no problem to install a 3 Phase 16 Amp Charger. But if we only had 25 Amps you could easily blow the main fuse if the EV is charging, the cooker running and some other appliances on

  • @efixx

    @efixx

    2 жыл бұрын

    Great to get some information on the set up in Switzerland 🇨🇭 👍

  • @tcpnetworks
    @tcpnetworks2 жыл бұрын

    This 'block' system of installation would really have helped us in our depot-wide installation. We ended up using traditional installation methods to get cables where they needed to go, for our 50kW DC installations. In terms of earthing - some sites were very difficult to achieve - some sites needed complete re-working of the grounding systems because they were dangerously substandard. Some sites couldn't trip an RCD at the extremities of the installation because the ground conduction was so poor. One thing we've noted with DC fast-charging - Equipotential bonding of metal structures around vehicles. Some EV chargers are a long way from the originating board - and that supplimentary earthing systems had to cope with not only the EVSE but the surrounding lighting and power systems, and the building they are connected to.

  • @dansheppard2965
    @dansheppard29652 жыл бұрын

    Love Gordon's introduction on this one!

  • @Chris_In_Texas
    @Chris_In_Texas2 жыл бұрын

    I don't have three phase charger here in the USA, but I do have three single phase chargers at my house. 😁 Each have 60A 240V feeds to them, as we have 400A (240V) single phase feed into the house. Great video, its nice to see what other countries have to offer in terms of EVSE's, from here in the USA.

  • @brianwood5220
    @brianwood52202 жыл бұрын

    Nice install guys😃

  • @efixx

    @efixx

    2 жыл бұрын

    Thanks Brian 👍🏻

  • @CTEKBatteryChargers
    @CTEKBatteryChargers2 жыл бұрын

    Nice! ✨👏

  • @S7tronic
    @S7tronic2 жыл бұрын

    Tidy install, the CTEK chargestorm is a decent unit, we use a SIM PCB daughter board that fits to the charge controller on the lid of the unit, SIM connection to the back end is preferable to the customers internet access in my experience. One thing that's challenging to say the least is the tiny cable cubicle under the terminals... fair play if you managed to get a SWA in to it! The regs. here in Ireland call for an isolator < 2M from the unit so we use a larger up-stand and fit the isolator under the charger, and run the link between both in 5 x 6 sqmm Silflex (UV stable ideally-though not strictly necessary when it is contained in the upstand), way easier on the wrists to boot.

  • @efixx

    @efixx

    2 жыл бұрын

    Stay tuned we had to use a different cable for the final connection. Going SIM sounds a sensible option as folks get nervous adding kit to industrial / commercial sites.

  • @JagwireXKR

    @JagwireXKR

    2 жыл бұрын

    Have you ever had issues registering the unit via the app? This seems to be problematic.

  • @Faddnn
    @Faddnn2 жыл бұрын

    We always install 3-phase 11kW chargers or at least pull the cable in new installation, making it easy to install a charge station in the future here in my company in Norway. That is ofc as long as the supply is 400V TN-C, some older developments in Norway have 230V IT earthing system and then we usually don't fit 3-phase since most vehicles don't support 3-phase charging on that.

  • @efixx

    @efixx

    2 жыл бұрын

    Great information about the Norwegian market - IT is very rare in the UK.

  • @Faddnn

    @Faddnn

    2 жыл бұрын

    @@efixx It was the main system used for years, luckly we moved on (since most stuff is made for 400V TN) and it is kinda a legacy system. New developments will have TN-C, the shift happend around 2000. We will still have a lot of IT installations for decades since it cost to much to do the switch to TN-C-S.

  • @eyde

    @eyde

    2 жыл бұрын

    @@efixx the Tesla Model 3 and Y has OBC which supports 3 phase on 230V 32A to get 11kW so we usually install cable that supports 3 phase even on IT installs. Also alot of vehicles kinda supports it so it pulls a little less amps if 3 phase is available, like for example Mercedes EQC it will pull 27A off one of the phases and 16A of the two other ones. To get to it’s max of 7.4kW

  • @timballam3675
    @timballam36752 жыл бұрын

    Is the Cat5 cable exteria grade, if not any water will kill it in a few years.

  • @RichardOzanne
    @RichardOzanne2 жыл бұрын

    A question for you both.... in a 3 phase installation like this is a common neutral being used (i.e. is it Star or Delta connection?) and if the former, what are the dynamics in the 3 phase current-flow that allow a single 16mm neutral to be used when the same installation requires 16mm line feeds? TIA.

  • @DooMMasteR

    @DooMMasteR

    2 жыл бұрын

    You still want to supply neutral for 230 V stuff and single phase charging, imagine someone coming in with an electric bike. Or a 1st Gen VW Up/Golf that both had just single phase charging. Type2 still requires neutral anyways, the wallbox will not work without it.

  • @RichardOzanne

    @RichardOzanne

    2 жыл бұрын

    @@DooMMasteR Thanks. Just to clarify what I meant - on 3 phase there are 3 x 16mm cables feeding the device and 1 x 16mm neutral "return" cable. A ratio of 3:1. My question is how does this work in reality with 3 phase AC and what current is flowing in each cable? Cheers.

  • @DooMMasteR

    @DooMMasteR

    2 жыл бұрын

    @@RichardOzanne In case there are 3 single phase consumers the power flowing through the neutral will be 0 VA, it ill be zeroed at the clamp block, basically a 3 phase star config.

  • @RichardOzanne

    @RichardOzanne

    2 жыл бұрын

    @@DooMMasteR Thanks DooMMaster.

  • @DooMMasteR

    @DooMMasteR

    2 жыл бұрын

    @@RichardOzanne Yeah 3 phase feels weird every time again, if you do not work with it day in day out.

  • @shittychannel4860
    @shittychannel48602 жыл бұрын

    4:06 Whats something like that called? The "box" you had all the networking things inside. Need to buy something similar.

  • @efixx

    @efixx

    2 жыл бұрын

    We used these boxes from Hylec - www.hylec-apl.com/Enclosures/Door-Enclosures/DED014.html

  • @hasankhan-ey5oz
    @hasankhan-ey5oz2 жыл бұрын

    How many amp take ev charger ?

  • @efixx

    @efixx

    2 жыл бұрын

    63A - in each phase

  • @scwfan08

    @scwfan08

    2 жыл бұрын

    @@efixx 63A? 22kW = 32A

  • @Sparkair1

    @Sparkair1

    2 жыл бұрын

    @@scwfan08 The one installed in the video was a double 22kw charger hence the max demand of 63A per phase.

  • @m.l.5284

    @m.l.5284

    2 жыл бұрын

    Typical home charging: 1-phase: 230V x 11A = 2.56 kW 3-phase: 230V x 16A x 3 ph. = 11 kW

  • @m.l.5284

    @m.l.5284

    2 жыл бұрын

    @@efixx if 63A per phase is true, in your installation, then you created a pretty strong charger of 230V x 16A x 3 phases = 43 kW

  • @m.l.5284
    @m.l.52842 жыл бұрын

    Oh wow. My home charging station cost me buying 3-phase plug and some 5-wire cable to connect the garage to the house. Total price: $ 6.50

  • @efixx

    @efixx

    2 жыл бұрын

    Okay if you can ignore regulations or code

  • @TheJacksterINFO

    @TheJacksterINFO

    2 жыл бұрын

    @@efixx nanny state! 🤣

  • @m.l.5284

    @m.l.5284

    2 жыл бұрын

    @@efixx totally fine with code and regulations. Nothing violated.

  • @m.l.5284

    @m.l.5284

    2 жыл бұрын

    @@b5pv Yes, this one: CCE16A. Just needed the socket to plug this in.

  • @m.l.5284

    @m.l.5284

    2 жыл бұрын

    @@b5pv That's my point. It doesn't take much equipment, to charge an electric car. People think, it costs hundreds or even thousands of $$, to build a charging station. Actually it can be as cheap as $6.50 (or less).

  • @93lornamae
    @93lornamae6 ай бұрын

    600 pounds for thst PEN fault. Must be joking.

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