STOP BRAZING | How to CORRECTLY Fix Aluminum Jon Boat DIY

Спорт

STOP USING BRAZING RODS, they don't work. This video will show you how to fix a leak in an aluminum jon boat the correct way (no welding), with a patch that will flex with your boat. We will achieve this by: surface prep (wire wheel), drilling out the end of the cracks, cutting out aluminum for the patch, applying the aluminum patch with marine 5200 sealant, and JB Welding the outside of our boat hull. Hope this helps someone.
WHAT YOU NEED:
Marine 5200 Adhesive Sealant(3oz): amzn.to/3xoYBtW
Marine 5200 Adhesive Sealant(caulking tube): amzn.to/3zqVRxD
JB Weld: amzn.to/3mhW1j3
Wire Wheel Set: amzn.to/3xqC67C
Small Drill Bit Set: amzn.to/3x9OPdG
7-inch Tin Snips: amzn.to/3zlaimx
Cheap Cordless Drill: amzn.to/3NV7bWD
DeWALT Cordless Drill: amzn.to/3au5Do4
Scrap Aluminum: Visit your local junkyard
#TinyBoatNation #DIY #AluminumBoat

Пікірлер: 114

  • @chrisroa1
    @chrisroa1 Жыл бұрын

    FINALLY! Thank you for speaking up and showing others how to PROPERLY perform this repair. Great job! I posted a very similar video years ago and was attacked for such a "flimsy" repair...this is THE BEST WAY to repair a small aluminum boat leak if caused by fatigue cracks, splits or minor-moderate hull breaches.

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Thank you for the comment!

  • @alamomarine87
    @alamomarine8711 ай бұрын

    Great job on this repair. Drilling the end of of the cracks creat relief holes. Not sure if you knew this but, round patches are a great patch because corners create stress points. When creating patches in aircraft structure, square patches have a radius or rounded corners. I would recommend installing a few rivets on the inside perimeter to better secure the patch an feom the outside to increase the life. An added piece of aluminum on the outside, known as a doubler would be even stronger. Overall, great job.

  • @chrisbrownson7154
    @chrisbrownson71542 жыл бұрын

    I hope to never have to use this but super informational! Great video, Matt.

  • @EngineeringHooksets

    @EngineeringHooksets

    2 жыл бұрын

    Hope not. Thanks, Chris!

  • @shermy12345
    @shermy123452 жыл бұрын

    Needed this video 3 months ago for my jon boat after I tried my second pack of alumiweld rods, warping the bottom hull from overheating from the mapp gas and the still leaky crack. We’ll done sir, the guy from Muggy Weld on the phone with me will thank you for this lol

  • @EngineeringHooksets

    @EngineeringHooksets

    2 жыл бұрын

    I'm glad it helped you! And yeah I feel that. The first time I repaired a leak I brazed too.

  • @jeremyford9806
    @jeremyford9806 Жыл бұрын

    Great Video!! A simple drilled hole CAN be brazed. A spider crack like what he is dealing with is cracked because it is under stress and takes a fix like this. What he is doing will definitely work and then some!!

  • @cowboyup545
    @cowboyup545 Жыл бұрын

    Nice Job Young Man.

  • @NochNi
    @NochNi6 ай бұрын

    Great video. Got my subscription with this one.

  • @tahkonajones2733
    @tahkonajones2733 Жыл бұрын

    Just traded a laptop for a 1969 seaking has atleast 3 cracks that I know of I was about to get braising rods but this seems alot more sturdy thanks man

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Good luck with your boat!

  • @ZPDSurvival
    @ZPDSurvival11 ай бұрын

    That's how you do it. Awesome.

  • @johnmacmillan627
    @johnmacmillan627 Жыл бұрын

    Great info! Thx

  • @martyhonda6983
    @martyhonda6983 Жыл бұрын

    try a bondo plastic spreader for JB weld

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Good tip

  • 2 ай бұрын

    How do I know welding is the proper way. Because I work for Tracker boats in Bolivar, Mo.

  • @EngineeringHooksets

    @EngineeringHooksets

    Ай бұрын

    Yeah okay because we all have the equipment and skills for aluminum welding 🙄🙄🙄

  • @sailboatbob3969
    @sailboatbob39692 ай бұрын

    I think i'd use a rubber scraper. mix the JB weld with a stick then spread it with what they use to put on body putty. I just think you'll get a cleaner, smoother outside patch, less drag

  • @EngineeringHooksets

    @EngineeringHooksets

    2 ай бұрын

    Yeah that's probably smart

  • @matthewlee8068
    @matthewlee8068 Жыл бұрын

    this is the best video so far. i know what il do now.

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Thanks for the comment!

  • @FishinOnaMission

    @FishinOnaMission

    Жыл бұрын

    @@EngineeringHooksets can i do the side of the hull where the water line is? And the lower back where the transom is?

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    @@FishinOnaMission you should not do this on the outside of the hull. The patch could catch on a rock/debris and rip off, possibly jerking the boat in that direction.

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    @@FishinOnaMission Not sure if I misunderstood your comment but I took what you said as asking if you could invert the patch, with the aluminum and 5200 on the outside.

  • @aquaterrafootage9547
    @aquaterrafootage95479 ай бұрын

    Nice job I'm going to use a putty knife and plate when I mix and apply my weld.

  • @EngineeringHooksets

    @EngineeringHooksets

    9 ай бұрын

    Haha yeah thats probably smarter than what I did

  • @6cwl9
    @6cwl9 Жыл бұрын

    Man I saw this just in time I would have been trying to learn how to braise and probably done more harm than good. thank you

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Glad I could help you out! Gl with the repair

  • @ricocortez5827
    @ricocortez58277 күн бұрын

    Mixing JB weld on with your hand is insane

  • @EngineeringHooksets

    @EngineeringHooksets

    7 күн бұрын

    We do a little insanity

  • @ryanskare6670
    @ryanskare6670 Жыл бұрын

    Ok. If you are going to say use 5200 (a 3M product) don't show a Loctite product. Also, 3M 5200 is not very flexible once fully cured. I would also recommend checking out another very popular channel where he puts the most common brazing rods to the test. There are 3 brands I would use for this repair over an adhesive patch and one of them can be found a harbor freight.

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Yeah Ive used 5200 in the past and I misspoke about this, my bad. I disagree, doesn't matter the brand, if the aluminum hull isn't melting with the braze rod the bond will never be great on a flat surface. I learned that twice the "hard" way.

  • @BackroadsAngling
    @BackroadsAngling2 жыл бұрын

    Looks like a nice patch. Should be good to go! Team Brazing Rods be gettin clowned up in here.

  • @EngineeringHooksets

    @EngineeringHooksets

    2 жыл бұрын

    Lmao

  • @brucemoulton8876
    @brucemoulton8876 Жыл бұрын

    Yes, thx, the patch was under my middle seat.

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Glad I could help

  • 2 ай бұрын

    Welding is still the best way to fix. Aluminum rod for Aluminum boat

  • @EngineeringHooksets

    @EngineeringHooksets

    2 ай бұрын

    Yes, but legit aluminum welding on a 1/16" boat hull is incredibly difficult, and 99.9% of people are unable to do that. This video is for the rest of us.

  • @michaelsherwin3
    @michaelsherwin3Ай бұрын

    Would it be worth using an etching primer?

  • @sgib199
    @sgib1997 ай бұрын

    Great video! For what it's worth, the Loctite PL Marine that you used is more like 3M 4200 than 3M 5200. Loctite PL has same hardness rating as 4200, and 5200 has a higher hardness rating (less flexible, but a stronger bond). Have you used both 5200 and Loctite PL to do this and had equal success? I've got a leak that is under the end of a rib on my boat. I really like the technique you are showing, but will have to remove the rib to do it. A little worried about doing that.

  • @EngineeringHooksets

    @EngineeringHooksets

    7 ай бұрын

    I used 5200 when I bolted on my transom board, I got them confused in this video. I have not used 5200 to repair cracks like this, though.

  • @thomasclayon9143
    @thomasclayon9143 Жыл бұрын

    Thanks for making this video, I just bought a 1982 Lowe 1648 yesterday. Tons of work that needs to be done. It had a 60 horse evinrude and a jack plate. Left 4-1/2 inch holes. Would you suggest this to fill those holes like this, jb weld or should I braze them solid?

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    You mean a circular hole with a 4.5 inch diameter? I've never fixed a hole that large so I'm not qualified to answer that, sorry. This video is intended for small holes and cracks

  • @thomasclayon9143

    @thomasclayon9143

    Жыл бұрын

    @@EngineeringHooksets no, I mean 4 holes a 1/2 inch in diameter where the jackplate was bolted on

  • @danielgarza2385

    @danielgarza2385

    Жыл бұрын

    I would braze them

  • @hectorsandoval6817
    @hectorsandoval6817 Жыл бұрын

    Creo es más fácil y más seguro instalar nuevos remaches en los orificios! No creen

  • @Enjoy_my_1st_Amendment
    @Enjoy_my_1st_Amendment Жыл бұрын

    Yep always try to keep one hand clean forsure! Your phone wont ring all day until you start messing with stuff like that lol. Then everybody calls at the same time it seems.😂

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Always!

  • @jaybae8056
    @jaybae8056 Жыл бұрын

    you are the first person i have EVER seen mix that 2 part epoxy with hands. are you Canadian, and/ or are you Polish? lmao

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    No. I don't see why that wasn't a good idea? If I mixed it on a paper plate or something I'd have to use and then waste the plate and some sort of mixing stick. By doing this the only extra waste was my gloves, which would have been thrown away anyways. And I still got enough JB Weld to apply a solid patch.

  • @jaybae8056

    @jaybae8056

    Жыл бұрын

    @@EngineeringHooksets lol. great video. thank you again.

  • @claytonwodham6916

    @claytonwodham6916

    2 ай бұрын

    lol

  • @bajadan2769
    @bajadan2769 Жыл бұрын

    use a stainless wire brush to avoid inbedding iron into the aluminum .

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Good tip

  • @JasonSipe16

    @JasonSipe16

    3 ай бұрын

    Or brass

  • @misterbulger
    @misterbulger11 ай бұрын

    Just tried braising with alumiweld sticks and i cant get the metal hot enough. The boat is just a giant heat sync depiste using two torches together. It looked like the braize took but i filled the boat with water and it still leaks like a seive. I tried to pull the old solder out to try it again but i ended up just ripping a larger hole in the boat. Id try a poropane oxygen torch but that much heat may just blow a biggger hole through it. Ill try this next. Trouble is its on one of the ridges that run the length so itll be hard to get flat.

  • @EngineeringHooksets

    @EngineeringHooksets

    8 ай бұрын

    Yikes. Did it end up working out?

  • @misterbulger

    @misterbulger

    8 ай бұрын

    @@EngineeringHooksets i just used that 3M marine sealant. Way easier to work with. I am not skilled with those rods at all.

  • @johnbooker7322
    @johnbooker732211 ай бұрын

    Okay, but how to fix a broken corner support/ rear, left corner of the boat. I am the 2nd owner of my boat. Whoever had before I did either backed it into something, or someone hit the boat. The seam is broken, and corner cap "welded" is just gone it was broke off when I got it. How do I fix that?

  • @EngineeringHooksets

    @EngineeringHooksets

    11 ай бұрын

    I do not know, sorry. You should probably take it to an aluminum welding shop.

  • @JasonSipe16

    @JasonSipe16

    3 ай бұрын

    Take it to a tig welder

  • @James-gr6lx
    @James-gr6lx Жыл бұрын

    Thats a…..an interesting way to prep and apply jn weld 😂

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Lol

  • @Heraclitean
    @Heraclitean Жыл бұрын

    Good way to waste a lot of JB Weld.

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    ?

  • @mv5499

    @mv5499

    3 ай бұрын

    Mix on cardboard... then use a flat edge to apply... mixing str8 into ur hand won't be a consistent mix, and you waste a majority of the product in ur gloves

  • @claytonwodham6916
    @claytonwodham69162 ай бұрын

    Very good helpful to me. 25g subscribe must have some other good tips. Gd job.

  • @TS-eg8dm
    @TS-eg8dm8 ай бұрын

    I would trust that patch without installing some closed ended all aluminum rivets

  • @EngineeringHooksets

    @EngineeringHooksets

    8 ай бұрын

    Well it's been working great ever since

  • @webincomeincome8767
    @webincomeincome8767 Жыл бұрын

    Might consider using latex mechanics gloves next time.

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    You mean for the JB Weld? I think the gloves I used in this worked well enough. Sure I lost about 33% of the material but I still had plenty.

  • @yeslawrence
    @yeslawrence Жыл бұрын

    What do u recommend to fix a leaking rivet on an aluminum boat?

  • @LorenBast

    @LorenBast

    Жыл бұрын

    Try this kzread.info/dash/bejne/o3-Fw81xf6fHcco.html

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Ive never fixed a rivet but probably drill and replace with a new rivet + 5200 sealant

  • @allenhughes12
    @allenhughes12 Жыл бұрын

    Seems like the 5200 would keep you from bleeding if you cut your fingers on the aluminum.

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Lol

  • @beestoe993
    @beestoe993Ай бұрын

    Tells everybody, "Dont use a rigid repair, it wont flex and will pop off". Then uses JB weld. 🙃

  • @EngineeringHooksets

    @EngineeringHooksets

    Ай бұрын

    I see your point, but what I was trying to convey is don't rely only on a rigid repair. The main patch is what I did on the inside. The outside JB Weld I added was just to protect that flaking metal from catching on stuff. It was not intended to waterproof

  • @beestoe993

    @beestoe993

    Ай бұрын

    @@EngineeringHooksets I wasn't being very nice. I'm sure your repair is a good one. I just think brazing on the bottom would be more likely to hold up to abrasion and such. Thanks for taking the time to make your video.

  • @dking4995

    @dking4995

    Ай бұрын

    That was big of you to admit that....could use more people doing that on the internet. :))@@beestoe993

  • @johncrouch5778
    @johncrouch5778 Жыл бұрын

    The heck you doing with that JB

  • @EngineeringHooksets

    @EngineeringHooksets

    8 ай бұрын

    Just vibing

  • @kewintaylor7056
    @kewintaylor7056 Жыл бұрын

    No sanding?😮🤐

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Why would I sand it? The wire wheel is sufficient to remove paint, and a rough surface allows adhesive to bond better than a smooth surface.

  • @chrisparker9886
    @chrisparker9886 Жыл бұрын

    If you want it done the right way you would tig it! 😁

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Yeah, welding is definitely the best way. But the truth is, on a cheap aluminum boat, its probably not worth paying someone $100/hr to fix a leak.

  • @justinbenscoter2052
    @justinbenscoter20522 ай бұрын

    Life is so much harder when you don’t have a tig welder.

  • @EngineeringHooksets

    @EngineeringHooksets

    Ай бұрын

    true

  • @jaimel8254
    @jaimel8254 Жыл бұрын

    No dont do this unless aluminum is totaly cracking 5200 marine sealant will last your lifetime but the real fix is brazing Not welding its very easy with mapp gas and rods from harbor freight Im a very seasoned tourist torney and commercial fisherman This kind of repair is for aluminum corrosion problems

  • @spicky2966

    @spicky2966

    Жыл бұрын

    my thinking as well

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    I completely disagree. Braze rods do not adhere well to a flat surface because you are not melting the hull of the boat. The repair in this video is 1) more waterproof and 2) more durable.

  • @allenhughes12

    @allenhughes12

    Жыл бұрын

    ​@@EngineeringHooksets yeah. Don't do it this way unless the aluminum is totally cracking. Kinda like your's I guess. 😂

  • @peace4peaceful
    @peace4peaceful6 ай бұрын

    I sure as will not be doing this fix. Can't even mix epoxy! 😮

  • @EngineeringHooksets

    @EngineeringHooksets

    6 ай бұрын

    Relax bud, I was just trying to save using a paper plate. And the epoxy mixed just fine.

  • @michaelthomas9992
    @michaelthomas99922 ай бұрын

    Guys

  • @EngineeringHooksets

    @EngineeringHooksets

    2 ай бұрын

    Gals

  • @MostlyPosative-nj5ex
    @MostlyPosative-nj5ex3 ай бұрын

    Who are you to claim that brazed repairs aren’t going to work? I bought a bought years ago that had circular saw cuts in it because the previous owner thought it made a good plywood cutting platform. I brazed those gouges and holes closed with patches and aluminum brazing rods. I turned it into a jetjon and it rips through chop and waves all the time. Those repairs are still holding. No water gets into the boat from the bottom.

  • @EngineeringHooksets

    @EngineeringHooksets

    3 ай бұрын

    Who am I? Oh, just a guy that brazed 3 holes on my boat, and they all started leaked at some point. And no, I don't think I did a particularly bad job or anything. If brazed patches are working for you, you're probably not bumping your boat into any rocks or stumps. Brazed patches fail when the hull flexes

  • @robbiej2805
    @robbiej28053 ай бұрын

    Why didn't you weld first

  • @jackskellington4351
    @jackskellington4351 Жыл бұрын

    Yeah I would never put a bandaid on my boat if it's aluminum weld the aluminum and if you know how to use brazing rods you have the boat heated to the right temperature will suck the brazing rod down into the crack of the boat able actually Bond to the aluminum what you did is the same thing the previous owner did with the JB weld it'll work for a while but for someone like me who is putting a Bass boat floor and subfloor and my metal boat and I don't want to have to tear it apart to re-fix a leak when my silicone starts falling apart I will just weld aluminum

  • @christhomas1465

    @christhomas1465

    3 ай бұрын

    Think it depends on the boat. I agree weld is superior, but if the boat is full riveted, you run the risk of blowing out a seam seal by overheating it while welding. Heat sinks while welding help, but ya better know what you're doing.

  • @SirJ18
    @SirJ182 ай бұрын

    😂

  • @EngineeringHooksets

    @EngineeringHooksets

    2 ай бұрын

    🤣

  • @edluttrell2228
    @edluttrell2228Ай бұрын

    You’re doing good until you mix the JB weld with gloves, not recommended by anybody

  • @1221Ralph

    @1221Ralph

    23 күн бұрын

    Exactly. I was like hmm good job until I saw the freaking glove mixing of the jb weld and using blue shop towels. WTF lol.

  • @EngineeringHooksets

    @EngineeringHooksets

    4 күн бұрын

    yeah wtf is this guy thinking

  • @BillaBong1
    @BillaBong1 Жыл бұрын

    nah i rather use brazzing rod and sand it down and repaint with some gatorglide.

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    Sounds like you already know what you're doing, why are you watching youtube How-to's?

  • @BillaBong1

    @BillaBong1

    Жыл бұрын

    @@EngineeringHooksets just browsing around on youtube for different tips and tricks and how tos, to refresh my mind and find new ideas on my daily diyer ability to work with different stuff lol

  • @claytonburch5181
    @claytonburch51818 ай бұрын

    I would have riveted it in if i was you

  • @InvaderMyk
    @InvaderMyk Жыл бұрын

    So, your superior repair is to protect your sealant with metal instead of just using metal? Please do not become a roofer.

  • @EngineeringHooksets

    @EngineeringHooksets

    Жыл бұрын

    I'm gonna go install a new roof on your house out of spite

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