Square Off

Ғылым және технология

In this weeknight short we take a look at a mystery package from our old buddy Stan from KZread Channel Shadon HKW. We take a look at the contents and do some critical inspection using gage blocks indicators and sine bars.

Пікірлер: 79

  • @Buckrun11
    @Buckrun1110 жыл бұрын

    I been keeping an eye on Stan myself. Does some really nice work. Hope I can get my grinder working as well as his seems to be. Thanks for the Sine bar demo.

  • @BasementShopGuy
    @BasementShopGuy9 жыл бұрын

    OMG Tom, I laughed like hell when you said "let's throw these in the dumpster". As you reached for them, I thought to myself "I wonder if he'll throw something heavy" and you did. BAM! I laughed out loud. So funny.

  • @oxtoolco

    @oxtoolco

    9 жыл бұрын

    Hey Brad, Thanks for the comment. We tore poor Stan a good one on that. His squares are really nice. I have quite a little collections of them now. Cheers, Tom

  • @mikeadrover5173
    @mikeadrover51739 жыл бұрын

    As always, thanks’ for taking the time to make this video! And I support this site. ~M~

  • @dennyskerb4992
    @dennyskerb499210 жыл бұрын

    Hey Tom, another interesting video. Great Job Stan.

  • @rchopp
    @rchopp10 жыл бұрын

    I think every shop should have a set of those fine dangles, Thanks Tom for showing how to properly check them for accuracy.

  • @outsidescrewball
    @outsidescrewball10 жыл бұрын

    Hi Tom.... Enjoyed and very smart (of you) method to teach/show inspection setup and technique......I would bet most people overlooked your intent of the vid. Thank you for the lesson! Chuck

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hey Chuck, You get a gold star on the calendar today. More to come on the little squares so stay tuned. Cheers, Tom

  • @FisVii77
    @FisVii7710 жыл бұрын

    would love to see you hang out with your buddy with surface grinder to show how to set up and true up that angle :)

  • @EddieTheGrouch
    @EddieTheGrouch10 жыл бұрын

    You are on a roll, Tom. Between Stan's lab grade squares and your "We're going to chuck this 15 ton submarine prop into the lathe." Keith impression I managed to shoot coffee through my nose only twice. I really appreciate the laughs. Cheers

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hey Eddie, Weekend is here. Maybe we can get a carbonated adult beverage through that nose of yours. Thanks for the comment. Cheers, Tom

  • @ckvasnic1
    @ckvasnic110 жыл бұрын

    Mr. Wizard.... How do you check the square side on the surface plate? (Even if the surface plate isn't level) Thank for sharing your time and talent... Chuck

  • @johncrea9395
    @johncrea93955 жыл бұрын

    Tom Noticed the Hp11c, great little calculator, wish mine had lasted as long as yours has. FYI, there is a company in Switzerland (SwissMicros) that is making NEW essentially replacements for the HP11c. something to keep in mind if your 11c fails. S, I now have a replacement for my old HP11c, and I love it John

  • @ShadonHKW
    @ShadonHKW10 жыл бұрын

    Hi Tom, My inspection station consists of all shop grade blocks, bars and plates, I just dont have the confidence to label these inspection or laboratory grade, thanks for the fun segment. Enjoyed! Also, any tips on de-magging large items like this? This is a known issue with my squares. Regards, Stan

  • @bcbloc02

    @bcbloc02

    10 жыл бұрын

    My surface grinder has a Neutrofier chuck control that has residual and demagnetizing feature as well as auto release. Do you have a permanent magnet style chuck on yours? I don't notice any residual magnetism in anything I have ground. If you have en electro magnetic chuck you can probably build a circuit yourself to make it demagnetize on its own.

  • @aserta

    @aserta

    10 жыл бұрын

    Check these guys out. They have quite a bit of data on large items degaussing. maurermagnetic.ch/004_E_degaussing_technology.html Also check the term degaussing on google, the data on these machines is readily available.

  • @ShadonHKW

    @ShadonHKW

    10 жыл бұрын

    bcbloc02 Mine is a permanent type magnet, they show no signs after heat treat or tempering, so it has to be coming from the grinder mag chuck.

  • @bcbloc02

    @bcbloc02

    10 жыл бұрын

    You might look into getting an electromagnetic chuck as an upgrade, good used ones can be had for reasonable money. You can then build a circuit to alternate polarity and magnitude with decay so as to demag with it. Mine does it automatic upon release and its an old Thompson from the 50's. Alternatively you could send a batch of them to me and I would be glad to run them over the plate and demag them for you no charge. You might come up short a pair of triangles though when you get them back. :-) Brian

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hey Stan, You can get a commercial demagnetizer pretty cheap. Its basically a big vibrator with an electromagnet. You pass the parts over the top and they are cured. Try travers or enco on a sale. I'll keep my eyes peeled for something. cheers, Tom

  • @hackenbush23
    @hackenbush2310 жыл бұрын

    Hi Tom, great video as always, thanks again for sharing your knowledge and expertise. Bit of useless information, the process of decreasing a remnant magnetic field is called degaussing. The Gauss being the unit of magnetism. Pete in Australia

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hi Pete, Thanks for the comment. I am familiar with the Gauss unit in my day job. We set a five Gauss line when we test large magnets. Now I know you will look this up but they are up to 20 Tesla field magnets. Cheers, Tom

  • @tubalcain1
    @tubalcain15 жыл бұрын

    Tom... just curious what the brand of height gage you are using... looks like a Starrett but I may be wrong.. thx!

  • @billdlv
    @billdlv10 жыл бұрын

    Nice job Stan. I would have liked to have seen how you would check the 90°angle.

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hi Bill, Checking the 90 on these is a bit trickier. But I do think it will make a decent video so you may get your wish. Cheers, Tom

  • @ScoutCrafter
    @ScoutCrafter10 жыл бұрын

    Hey Tom! Nice Short!!! Hat's off to Stan... Tom - That DuAll set is just beautiful.. Is that a Bakelite case? Holy crap Batman Black and Yellow! That's one of those items that when you see it you "Gotta-Have"... Next time you pull out tooling like that you should warn us so that we can drool-proof our IPads with cling wrap! ;). Thanks much Tom

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hi John, Yes the case is Bakelite. Its a sweet little set. I have another but they are Hoke type blocks. Cheers, Tom

  • @BleuJurassic
    @BleuJurassic10 жыл бұрын

    must have missed the hippopotamus Giggles great inspection video

  • @JohnBare747
    @JohnBare74710 жыл бұрын

    Happy hour at the sine bar...

  • @TrevorDennis100

    @TrevorDennis100

    4 жыл бұрын

    LOL very good John. 😂

  • @joshtaschuk2153
    @joshtaschuk215310 жыл бұрын

    Hahaha, I laughed out of my seat when you put that oily rag, saw cut angle on to check it. HA

  • @razorworks9942
    @razorworks994210 жыл бұрын

    Tom thanks for the laugh at Stans expense! Half thou is plenty good for anything I'll be making!! Let me rephrase... it'll be a cold day in .... before I'll be holding those tolerances! Ray..

  • @rexhaereticus2468
    @rexhaereticus24687 жыл бұрын

    i like how you couched it with, "see a little differently". yeah, not better though, heheh.

  • @sblack48
    @sblack4810 жыл бұрын

    Oh man those aluminum squares are nice. He went to a lot of effort to make them look grody. A cracked up! What did you do to your right hand?

  • @esoomreltna
    @esoomreltna10 жыл бұрын

    On the tool magnetizer..what is the spring clip (figure "*" looking sort of thing) for? I'd like to buy a set of Stan's squares. Can you pass along some contact info? Thanks. Eric

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hi Eric, Not sure what the clip is for. I have not tried the easy button yet. Stan has a channel as well, If you ask over there or PM him direct you might convince him to make more of the little squares. If he doesn't cooperate let me know and I'll harass him a bit. Cheers, Tom

  • @intjonmiller
    @intjonmiller8 жыл бұрын

    I'd hate to see your treatment of a guy who didn't send you gifts. :) Thanks for the awesome inspection lesson, and many laughs. Tri-Dangles. Ha! :)

  • @oxtoolco

    @oxtoolco

    8 жыл бұрын

    +Jon Miller Hi Jon, Stan and I have a mutual harassment program in place. Thanks for the comment. Cheers, Tom

  • @paulpannabecker4641
    @paulpannabecker464110 жыл бұрын

    Fun stuff Tom, The sound effects department was working overtime on this production. I am going to go watch the Cat Eye Makeup Tutorial to see if there is somewhere I can measure up.

  • @MrJugsstein
    @MrJugsstein7 жыл бұрын

    going back looking at your earler stuff. still laughing

  • @oxtoolco

    @oxtoolco

    7 жыл бұрын

    Hi Will, Well at least somebody is digging around in the archives. Thanks for the comment. Cheers, Tom

  • @MrJugsstein

    @MrJugsstein

    7 жыл бұрын

    Enjoying the old as much as the new. Also thanks for interducing Robert. I Watched Adam sorting your shaft the other day. Looking forward to seeing the next step. I really like how the group is working to pass on the knowledge.

  • @midgoog2
    @midgoog210 жыл бұрын

    Hi Tom The magnetism inherent in the mini squares is obviously an "undocumented feature" from Stan enabling one handed setup in the mill vise etc. My Supervisor in the Metrology Lab gave me a mouthful on day when I rested the bottom of the sine bar on the stacked blocks as you did, so consider your ear as being clipped. Cheers Eric

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hey Eric, My ear is ringing. Don't tell anybody but my little Doall set is missing the wear blocks. You were probably messing around with lab referecne standards anyway. I would have punked you as well. Thanks for the reminder. All the best, Tom

  • @ronkluwe4875
    @ronkluwe487510 жыл бұрын

    Tom; In order to really ensure the accuracy of the measurement, would you have measured the sine bar first to ensure that there was no manufacturing variation in the bar? Also, could a half thou be within the measuring capability of the DTI you were using? Just wondering as it seems the difference measured seems to be getting into the range of really precision measuring and would this be beyond the normal shop inspection capability of a machine shop and more into the range of lab grade inspection? Half a thou over 3.5 inches is about 0.008 degrees of angular difference, which is pretty darn fine work for shop grade. Regards; Ron Kluwe

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hey Ron, The indicator was a .0001 reading test indicator with a .004 total dial reading. At some point you cannot discriminate reliably or do self calibration with the tools used for the measurements. The sine bar and gage blocks are a good example. This is why you have standards and the necessary calibrations that go with that. The Sine bar I used is a commercial bar that has been calibrated in the past. Not recently I admit, (2001) but better than me trying to determine its current state with the same tools. Most shops with careful technique and calibrated tools should be able to get into tenths region without too much trouble. If closer determination is needed then more accurate gages are required. Cheers, Tom

  • @briantaylor9266

    @briantaylor9266

    10 жыл бұрын

    oxtoolco Seems to me that another potential source of error, other than the sine bar, is the flatness of the surface plate. The base contact area of the height gauge, relative to the horizontal extension of the indicator, is small so any irregularity in the surface plate would be magnified. Nonetheless, a nice illustration of the inspection technique. Thanks. Brian

  • @CompEdgeX2013
    @CompEdgeX201310 жыл бұрын

    Did Stan use the aluminum ones for surface grinder setup?? :-) Either that or that el'cheapo surface plate came from a dumpster dive.....lol Just kidding as usual... I'm very much liking those squares Stan, awesome job buddy! OH ya, nice weekday short too Tom. Colin

  • @EnergyFabricator
    @EnergyFabricator10 жыл бұрын

    Stan, Stan, Stan! :)

  • @HMartins-351
    @HMartins-35110 жыл бұрын

    Hi Tom Looks like you forgot the granite flat stone in the final credits screen. Henrique Martins Portugal

  • @carryitaround
    @carryitaround10 жыл бұрын

    did you sweep your set up? i didnt see it

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hey Carry, I didn't sweep the sine bar on camera. Missed that one. We will come back to the saga of the little squares. Cheers, Tom

  • @manudehanoi
    @manudehanoi10 жыл бұрын

    how do you know and check your stone table is more accurate than the 13um/90mm deviation you saw ?

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hi Manu, Good question. The surface plate has a calibration sticker on it and was calibrated and repeated full length flatness measurements to .000022 inches. I have no way of checking this myself so I have to trust it at some point. Cheers, Tom

  • @manudehanoi

    @manudehanoi

    10 жыл бұрын

    oxtoolco thanks, maybe it would take a laser to measure this kind of accuracy. But maybe there is a method to test it with a micrometer and get confirmation in the micrometer range.

  • @Opinionator52
    @Opinionator5210 жыл бұрын

    Hi Tom, That was fun, Stan definitely did a good job the (non-joking squares). But I think he deserves a bit more credit on the rag... I have made some of them myself and to get so much weight and at a glance not be dripping and gooie with axel lube takes skill! Not to mention a dose of mega-thrift... ;oD O,

  • @spinyheghog
    @spinyheghog10 жыл бұрын

    Your triangle is out about the same that his surface grinder table is.

  • @rskyes
    @rskyes10 жыл бұрын

    Just thinking out loud NOT being critical. What's the precision of your table under the two points of the sine bar and along the path that you slid the indicator?

  • @rskyes

    @rskyes

    10 жыл бұрын

    Sorry Tom i had not scrolled down far enough to see that you had already addressed those issues.

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Skye S. For reference this surface plate was calibrated to .000022 across the diagonal by Standridge. Yes I got the zero's right. Cheers, Tom

  • @rskyes

    @rskyes

    10 жыл бұрын

    Wow, that's not an ordinary table top

  • @fuzzy1dk
    @fuzzy1dk10 жыл бұрын

    you should have tried sweeping the sine bar ;)

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hi Lasse, Pretty boring video. Watching the needle not move. However I agree it would have been more rigorous. All the best, Tom

  • @dizzolve
    @dizzolve6 жыл бұрын

    Tommy - mwalolol

  • @franksalterego
    @franksalterego10 жыл бұрын

    You could lap the .0004 out on a piece of 600 grit wet or dry in less than a minute.

  • @ironmecanic
    @ironmecanic10 жыл бұрын

    the smal angels intrest me weher can i find stan tom =)

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hi Mup, Stan has a KZread channel called Shadon HKW. His company is called Bar Z industrial. Cheers, Tom

  • @ironmecanic

    @ironmecanic

    10 жыл бұрын

    ty

  • @gregbrodie-tyrrell3473
    @gregbrodie-tyrrell347310 жыл бұрын

    Half a thou out? The belt sander will fix that real fast!

  • @oxtoolco

    @oxtoolco

    10 жыл бұрын

    Hi Greg, I think just walking up to the belt sander would scare those little squares straight. Cheers, Tom

  • @sto2779
    @sto2779 Жыл бұрын

    4:00 - wow the crap machinists sends to Tom for laughs... tom could turn those triangles into hundreds dollars precision triangles.

  • @davelowe1977
    @davelowe197710 жыл бұрын

    Anyone who can make an instrument that is accurate to +/- 0.00382° gets my respect! Peace

  • @stephensmith8756
    @stephensmith875610 жыл бұрын

    Tom Stan's little angle plates might be more accurate than your test showed. sin 30 = 0.5 is only an approximation, the same as the 1, 2, square root 3 is for a 30, 60, 90 triangle, and 22/7 is for pi. Try using 2.618" for the gauge blocks instead of 2.500". This derives from using 3.14159 for pi, so (( 30 x 3.14159 ) / 180 ) x 5" = 2.618" ( to 3dp ). The difference of 0.118 over your sweep of 3" equates to about 0.0004", so that might be your 1/2 thou ? Regardless, your test showed Stan's work to be an outstanding achievement ! Regards

  • @stephensmith8756

    @stephensmith8756

    10 жыл бұрын

    Tom Mea culpa. One crucial step omitted from the Excel workings. Cheers

  • @blakewilson3877

    @blakewilson3877

    6 жыл бұрын

    is this a joke?

  • @blakewilson3877

    @blakewilson3877

    6 жыл бұрын

    sin(30)=0.5 is not an approximation, its exact. You really shouldn't post bad math on here.

  • @caseman2294
    @caseman229410 жыл бұрын

    Everyone just unwind your caniption...

  • @richardshephard5335
    @richardshephard533510 жыл бұрын

    you engineers are very sloppy, half a thou? we kerb layers have to be "spot on" lol

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