Replacing Damaged Hydraulic Cylinder Rod for Caterpillar D10 Bulldozer | Part 2
Ғылым және технология
This video is Part 2 of replacing the damaged hydraulic cylinder rod for a Caterpillar D10 Bulldozer ripper lift cylinder. In this video we machine up the new cylinder rod on our TM-26120G lathe. We are using a 3 1/4" diameter induction hardened chrome bar. First we need to machine one end for the piston and nut. We machine through the induction hardened chrome layer before turning down the OD for the piston and cutting the external thread for the nut. Then we machine the other end to weld prep for the rod eye by machining a bevel and drilling a hole for the eye spigot. We then attach and metal core weld the rod eye from Part 1 onto the new rod.
Missed Part 1? Watch it here: • Replacing Damaged Hydr...
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Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you're a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
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Hey viewers thanks for watching today's video Part 2 of replacing a damaged bulldozer ripper lift cylinder rod! There was a lot of machining that went into this new rod so we hope this longer video is still enjoyable for you all. And no real chickens were harmed in the making of this video 🤣 If you haven't watched Part 1 yet go check it out here: kzread.info/dash/bejne/e4hpqdt6oJOtfKw.html Make sure to subscribe & hit the bell icon to turn on notifications so you don't miss our weekly uploads. 👇 🤳 Follow us online here: Instagram instagram.com/cutting_edge_engineering Facebook facebook.com/cuttingedgeengineeringaustralia/
@barendvanrensburg9696
3 жыл бұрын
R r r R 0ooooo
@joseivo8154
3 жыл бұрын
A
@wooderk6202
3 жыл бұрын
You got skills bro. Good vids. Keep up the good work down under
@fuckgoogle8012
3 жыл бұрын
You're lathe faces the correct direction but you steering wheel on the wrong side. Smdh. Damn Brits rubbed off hard on y'all.
Man that is one hell of an accurate 3 jaw chuck.
@CuttingEdgeEngineering
3 жыл бұрын
Yeah she goes well! Makes things easier
When this guy steps up to the lathe, he doesn't waste time on foreplay! He just hits it!
@CuttingEdgeEngineering
3 жыл бұрын
Hahaha right on, I like to just get in and get it done 🤣
This has become one of my top 5 youtube channels to watch. I am no machinist and to old to become one, i have used lathes in the past not to your degree used them to true up shafts in motor vehicles. It’s fascinating to see the start and end.
Videos getting better every time. I like the format of little explanation just letting work speak for itself. Really enjoy the scale/size of work that you do, filling a hole left by another youtuber. Keep it up .
@CuttingEdgeEngineering
3 жыл бұрын
Hey Brett thanks for watching and supporting our channel. Glad you're enjoying the vids. Cheers, Kurtis 😎👍
I'll say it a second time. I really like this format. Explain the job, then dig in with the explanations written on the bottom. Oh, yeah. Nice job on the repair, too.
@CuttingEdgeEngineering
3 жыл бұрын
Thanks for watching mate!
It's good to watch skilled men doing good work ,there's still one or two left that can rebuild and repair Great video
@CuttingEdgeEngineering
3 жыл бұрын
Hey John thanks for watching mate appreciate the support! Cheers, Kurtis 😎👍
No better way to finish a week of working in a workshop than to come home and watch some blokes working in a workshop!
@CuttingEdgeEngineering
3 жыл бұрын
😂😂😂 brilliant! Hahaa cheers mate thanks for watching have a good weekend 😎👊💥
@TomokosEnterprize
3 жыл бұрын
LOL !
@cEr5ey
3 жыл бұрын
Same here 😂😂😂
@markfryer9880
3 жыл бұрын
Some people might consider it a bit strange, but to technical types it's just a chance to see if the grass is greener and to see just how other people go about doing things. Not to mention wishing that we all had such a handsome Safety Officer hanging around.
@TomokosEnterprize
3 жыл бұрын
@@markfryer9880 WOOHOO EH !
Yep...there's a few of us thinking the starrett dial gauge wasn't working. Not often you see run out like that. Well done !
@CuttingEdgeEngineering
3 жыл бұрын
Haha yeah the chuck goes well make setting up jobs easier 😎👍
Great video. I'm just catching up on the ones I missed. That 3-jaw is worth its weight in gold! It's really dead on. I'm also impressed with that U-Drill. That sure saves a lot o time. Thanks for letting us watch.
Every time I come back to these videos I just am blown away every time at the skills this man has!
Loved that work young fellar--super impressed with the accuracy and strength of your 3 jaw chuck..I have been machining all day and I watch machining videos for the wind down at night time... I guess I am hooked.
@CuttingEdgeEngineering
3 жыл бұрын
Hey Ian haha yeah you've got it bad! I do the same 😂 thanks for watching and commenting mate 😎👍
@richlacombe5553
3 жыл бұрын
It's in our blood I guess
Nice video. An excellent repair job for customers using excavator and construction machine
@CuttingEdgeEngineering
3 жыл бұрын
Thanks very much 😎👍
I get off work to watch someone else work in a different part of the world. Saludos desde California
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate haha that's really cool thanks for watching from all the way over there! 😎👍
Excellent! Thank you for posting. I have never done this type of work in my shop. Now that I see how a PRO does it not so bad. Learned a lot!
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate glad you enjoyed the vids and are getting something out of it! 😎👍
Finally caught up with part 2, bloody superb job. Thanks for sharing
@CuttingEdgeEngineering
3 жыл бұрын
Hey Steve thanks for watching mate glad you enjoyed 😎👍
I have a much smaller ram waiting for me to order in the rod (not exactly an urgent job as I wont need the plow till autumn), it was interesting to see your order of operations and always a pleasure to watch a good tradesman at work
@CuttingEdgeEngineering
3 жыл бұрын
Hey Frank thanks for watching mate glad it gave you an insight! Cheers 😎👍
These are great to watch, because every movement is so practiced and purposeful. Like you've done everything a thousand times - which you probably have...
Fastest 27 minutes today. Captivating throughout. Thank you!!
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate thanks for taking time to watch the whole vid! 😎👍
Excellent machining. Great video. Great tooling. Strong precise lathe. Thank you for sharing.
@CuttingEdgeEngineering
3 жыл бұрын
Thanks for watching mate
Hi Kurtis, thanks for the video, stunning filming, we get to see it all, unlike some, and very neat shop I might add , loved the dog tearing up the chuk. Best wishes to all out there , Stuart.uk.
Such a pleasure watching a multi-disciplined guy work . Appreciate your time sir 👌🏻 and your camera person( ☺️)!and the dog. Easier watching - keep it up 👍🏻
Thanks! Love the machining noise with no music... and doggo content to boot!
@CuttingEdgeEngineering
3 жыл бұрын
Cheers thanks for watching 😎👍
G’day guys only just found your content on here and it’s been awesome to finally see some real aus Engeneering. And the little offsider is a weapon haha. I’ve missed every day I left Engeneering and machine work when I bout a roofing business but I still have my little lathe to play around on. Great to see you put the real personality of Craig in there at the end haha. Wish you guys all the best and can’t wait to watch more quality work.
i watched many guys movies... i like the way you machine difficult situations ... i learned from you.,. thank you so much ,,, wish great happy life ,, more success...
New fan! Currently binge watching the playlist to catch up!
Like the copper jaw protection, great idea, those won't get lost. Thanks for sharing.
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate yeah I got sick of picking them up out of the lathe bed haha 😎👍
Watching it being done all manual is a change of pace thats forsure! Also a very interesting way for welding the eye on, we have a 3 jaw chuck that can pivot up or down to get into weird shaped rid eyes with a wheel roller steady(non robotic welding set up)
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate that's awesome. Thanks for watching the vid yeah no CNC's in our workshop definitely makes things interesting 😎👍
Anytime you get a three Jaw chuck running true without adjustment on film is a win
I am impressed with quality of blanks for cylinder rod. As well as precission installation them in chuck. Good job! Greetings from Ukraine!
Great skills bud, you are very gifted machinist. Bows from Poland
dunno what the chook did wrong, but that safety officer is sure chewing him out!
@CuttingEdgeEngineering
3 жыл бұрын
Hahaha yeah he shredded it. There was a plastic squeaker and fluff inside til he ripped it to bits 😂
@markfryer9880
3 жыл бұрын
Really tore him to bits! Must have been a Third Safety Warning before copping the sack. The chicken must've given him some lip when answering back, so he really Did tear him to pieces before kicking his can down the road, never to return.
@stewkingjr
3 жыл бұрын
Yea, you could say he ripped him a new one. Or two. Or...
The accuracy of that rod stock is amazing.
This is my therapy after a very stressful, trying day.
Great repair, man 👍😁👍. Loved the end scenes lol. Thanks for sharing, cheers 😊. Chris
@CuttingEdgeEngineering
3 жыл бұрын
Hey Chris haha glad you enjoyed thanks for watching! Cheers, Kurtis 😎👍
Great video with subtitles and NO cheesy music !
@CuttingEdgeEngineering
3 жыл бұрын
Winning! Hahaa glad you enjoyed it
Excellent craftsmanship on display in all your videos and I love your dog!
@CuttingEdgeEngineering
3 жыл бұрын
Hey Rod thanks for watching mate appreciate it 😎👍
Your work is your signature and boy it’s a beautiful one
I thought the pointer on your dial indicator was broken! No wonder you love that chuck. Impressive work. Thanks for sharing.
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate yeah it goes well makes the job more enjoyable! Thanks for watching 😎👍
As always another great job Kurtis 👏
We do exactly same thing here in Austria repair and build new cylinders. All i can say is ure doing perfect job Wish u the best
Excellent job Kurtis
Awesome video. Thanks for sharing your projects. Looking forward to the next video.
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate cheers thanks for watching glad you enjoyed it! 😎👍
Another great job, loved it.
You're great professional!!!!! I'm from Brazil and I work as Toomaker... Nice vídeo...
Nice video mate I'm very impressed for doing both machining and welding.hatss off.
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate thanks for watching yeah I enjoy doing both although if I could choose would just do machining haha
Hey bro putting your knowledge and skills out for all to see is just philemon , keep the good work up.
That's the best 3 jaw chuck I've ever seen!
Have watched several times ,simply awesome metal fabrication and welding👍😇🦴👩❤️👨. 🗽🇺🇸
You a fantastic at working a manual lathe. I have one and couldn't even come close to moving that fast great job mate😊👍🍻🍻🍻🍻
@CuttingEdgeEngineering
3 жыл бұрын
Hey Jerry thanks mate have had a fair bit of practice now. I like to get in and get it done 😂😎👍
Nice job mate..... it was a pleasure to watch
@CuttingEdgeEngineering
3 жыл бұрын
Hey Jeff thanks for watching mate 😎👍
That is one stout lathe y'all have there! It's built like a Sherman tank! Your customers have to be happy.... it's got to be way cheaper to rebuild than to have to buy new parts - if they're even available. It must be a good feeling to know you have the equipment you need to keep your customers going! :)
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate thanks for watching yeah this lathe is my favourite one in the workshop and always great to help our customers out 😎👍
Subscribed and hit the bell for the Pibble alone! Great videos, thank you!
Classic Work mentioned your channel. Glad he did. Nice work and videos. Thanks.
@CuttingEdgeEngineering
3 жыл бұрын
Hey welcome to the channel that's awesome always great to know how people find us thanks for watching!
This video is bloody amazing how you cut the thread I’m watching this with my son and he doesn’t understand your incredible skill set Young future apprentices will see this and enjoy Now on a serious note I think we are going to need a bigger bird/chook for the supervisor with 4 legs
Great Video thanks mate 👍I love this kind of repair work and great camera work again 👍👍
@CuttingEdgeEngineering
3 жыл бұрын
Hey John thanks for watching glad you enjoyed the video 😎👍
Really good repeatability in the Chuck. Must be good quality and well looked after.
@CuttingEdgeEngineering
3 жыл бұрын
Yeah it goes well, it's a Gator and probably could be looked after better haha
good work wiht new material and care in machining of the surface
@CuttingEdgeEngineering
3 жыл бұрын
Thanks for the great comment!
Ferm, wat u allemaal doet! Machines, materialen en technieken allemaal tip-top!😊
Man that was fkn straight on the dial, like dead fkn on!
@CuttingEdgeEngineering
3 жыл бұрын
Yeeeeah buddy. Froth worthy haha 😎👊💥
That chuck is amazing.
@CuttingEdgeEngineering
3 жыл бұрын
Thanks for watching 😎👍
Stumbled across your channel and I'm now subscribed. I'm a bit like others here i machine things for a living then watch others making things to wind down lol. Makes a nice change to see somebody make something rather than show the latest shiny new thing like adam booth has started to do. Keep up the great work! All the best from Northeast England.
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate welcome to the channel. Thanks for watching and supporting and always appreciate it even more from someone in the industry! Cheers, Kurtis 😎👊💥
Yet again another kick arse bit of work.
@CuttingEdgeEngineering
3 жыл бұрын
Cheers Peter thanks for watching 😎👍
Great work, we used to polish the relief groove to a mirror finish at the behest of the customer, I’ve done bloody hundreds of these.
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate thanks for watching. Gotta love that OEM look haha 😎👍
Man that's a fine 3 jaw chuck, also like the soft jaws
Loving the blue chips. Would enjoy seeing your disassembly bench sometime. Also maybe a explanation of different rod materials and such. Keep up the great work, really enjoy your videos. Shop pups all the way, Zoeys our hose shop puppers and she also enjoys the vids when ur pups got camera time!
@CuttingEdgeEngineering
3 жыл бұрын
Hey Andrew (and Zoey) thanks for watching mate and the feedback will keep that in mind for next time! 😎👍
21:51 i can feel the tightness from here. Perfect tolerance
@CuttingEdgeEngineering
3 жыл бұрын
Haha yes was a neat fit 😎👌
Great machining, great camera work, great dog.
Very good repair 👍
Oh Yes, finishing on the lathe nice!
@CuttingEdgeEngineering
3 жыл бұрын
Thanks for watching mate 😎👍
Love your work. 👍
Love the puppy. Nice machining too :)
I like the close-up shots.
Wow that 3-Jaw chuck is dead nuts centred :D
Excellent video well done top job top job man it's nice to see somebody that know s , what they are doing 🇬🇧🇬🇧🇬🇧
@CuttingEdgeEngineering
3 жыл бұрын
Hey Phil thanks very much mate appreciate the great comment 😎👍👍👍
I have to say I love that you have your shop Dog in your videos
That's some skills, also the welding, pretty impressive..!!
@CuttingEdgeEngineering
3 жыл бұрын
Thanks appreciate the support. Cheers, Kurtis 😎👍
@masheroz
3 жыл бұрын
Currently binging this channel and am always surprised at how much weldment there is.
Very informative, grate job Need more...thank you
@CuttingEdgeEngineering
3 жыл бұрын
Thanks for watching! Will keep the videos coming 😎👍
Made me 2 of those just this morning. 2 1/2" induction hardened rod, 45" long. Our method is a bit different than yours. I saw the eye off then mill it square and drill a 3/4" hole, 3/4" deep. I machined the threaded end, in my case it was a 2" - 12thd. I flipped it around in the lathe and machined a 3/4" dia spud, 3/4" long and machined a BIG chamfer for weld on the rod. Then I beat the rod eye onto the rod and welded it. On My cylinder there was 2" of the rod sticking out of the cylinder when assembled so no trimming of the weld was necessary.
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate thanks for watching. Where abouts in the world are you? Have heard from a few in the USA who do the procedure like what you mention. Always good to hear what others do in the industry 😎👍
Great job !!! Love your content & LONGER is fine ! 👍🏻👍🏻
@CuttingEdgeEngineering
3 жыл бұрын
Hey John thanks for watching mate and the feedback 😎👍
Great job and what a sweet puppy
That would have to be the most accurate three jaw chuck I've ever seen , maybe a thou or two ( showing my age ) but that needle didn't move at all👍👍👍👍👍👍 I'm slow, just found your channel and subed straight away, from the Central Coast of NSW
I love ur lathe machine and ur machining skills
@CuttingEdgeEngineering
3 жыл бұрын
Hey thanks mate appreciate it 😎👍
Nice work Kurtis. It’s interesting watching your workflow. That big lathe makes short work of that induction hardened shaft that’s for sure. Those round carbide inserts clean up that MIG weld bloody good too. Hope you’re both well. Cheers from the Covid state 👍🍻. Aaron
@CuttingEdgeEngineering
3 жыл бұрын
Hey Aaron thanks very much mate. Yeah this is my favourite lathe in the workshop it's a joy to machine on! We are both doing well up here how's it going for you down there now?! Hope you're enjoying the weekend best you can. Cheers, Kurtis 😎👍
@peterlindop4491
2 жыл бұрын
That man is a perfectionist.
@DCT_Aaron_Engineering
2 жыл бұрын
@@peterlindop4491 He does some amazing work 👍🍻
Que prática, tudo dá certo! Parabéns!
I love the work you do but I really love your puppy :)
I subscribed in your last video and I’m glad I did the work you do is very addictive lol I’m slowly working my way through your videos thanks for making this pandemic easier to cope with I suffer from mental health issues and I’m in lockdown thanks for sharing all the best stay safe god bless
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate welcome to the channel! Thanks for subscribing and watching glad it's helping you through such a difficult time. My misses says she hopes your ears don't hurt too badly after listening to our beginning videos with the shithouse music she used 🤣🤦♂️ where abouts in the world are you? Cheers, Kurtis 😎👍
@tattoos1988
3 жыл бұрын
@@CuttingEdgeEngineering thank for the reply im from London UK the music is fine lol your staffy is beautiful that chicken had no chance lol I find it fascinating how things are engineered especially heavy equipment im a mechanic and hobby machinist and channels like yours help my mind stay busy although your lathe could spin my lathe lol stay safe god bless
Great work thanks for showing us how great Craftsman you are
@CuttingEdgeEngineering
3 жыл бұрын
Hey Scott thanks for watching and commenting 😎👍
@bigredracer7848
3 жыл бұрын
@@CuttingEdgeEngineering you are very welcome
very good video..thanks for your time
@CuttingEdgeEngineering
3 жыл бұрын
Thanks for watching! 😎👍
Love the puppy dog, the bloopers are also good to watch 👌🏻👌🏻👌🏻 keep up the good work, Dusty from WA
@CuttingEdgeEngineering
3 жыл бұрын
Hey Dusty cheers mate thanks for watching! Is that WA in Aussie or Washington state USA?
@FromLandVegemiteSamich
3 жыл бұрын
@@CuttingEdgeEngineering you’re welcome and yep from from the land down under 👌🏻👌🏻👌🏻
Awesome effort
@CuttingEdgeEngineering
3 жыл бұрын
Thanks for watching mate 😎👍
Excellent job yrr,,,, tooooo good. Very smart and sharp work. I'm always loving your all project's. Keep it up, always do good job. - Love from India 🇮🇳
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate thanks for watching from India and the great comment glad you enjoy the video! Cheers, Kurtis 😎👍
Gday, Awesome job mate, I just come in from the shed putting my new lathe together, turned the ipad on and what a good way to finish the day off, poor bloody Chook had no change, looked like the drumsticks were a bit stringy, have a good weekend mate, cheers Matty
@CuttingEdgeEngineering
3 жыл бұрын
Hahahaa hey mate got to love a day of work to then watch someone else work 😂 that's the machinist bug. Yeah he ripped that poor chook to bits, it did have some fluff and a squeaker inside but he got all that out too 😂 is your new lathe running or some more work to do to it? Cheers, Kurtis 👍
@MattysWorkshop
3 жыл бұрын
@@CuttingEdgeEngineering I’m retired mate so this is a hobby, got to keep the brain going, I brought a new Hare and Forbes AL960b, hopefully have a short video out on it in a few days, I think that shit they paint on it in the factory must have been on special this month, it was well covered mate.
Pittbulls are the best dogs. I have a female brindle turning 14 this Thanksgiving, God willing. She is in rough shape but her mind is good.
So much for the rubber chicken! Mighty purdyful work there too!
@CuttingEdgeEngineering
3 жыл бұрын
haha yeah he shredded that poor rubber chook. Thanks mate 😎👍
Super Good job mate
That is indeed a very nice chuck. Looks like the safety officer might need extra rations - that chicken was gutted in no time at all! Thanks very much for the content and - Hey, from Texas.
I am amazed that you guys can rebuild one by hand cheaper than Cat can sell them for having them made on an assembly line. Then again I have limited dealing with Cat's parts department and even I know they are very proud of their products. Surprised there isn't a market in parting out new machinery as much as they charge for parts. Very high quality work.
@CuttingEdgeEngineering
3 жыл бұрын
Hey mate thanks for watching. We do know there are people who buy an extra machine for the sole purpose of parts 🤣
@markfryer9880
3 жыл бұрын
@@CuttingEdgeEngineering For real? A brand new machine bought just to part out? Amazing!
Excellent job!!!
@CuttingEdgeEngineering
3 жыл бұрын
Cheers! 😎👍
Great job on the work, great job on the video, and shredded chicken for supper, A perfect way to kick off the weekend. thanks
@CuttingEdgeEngineering
3 жыл бұрын
Hey Phil thanks for watching mate glad you enjoyed it. Have a good weekend 😎👍