Porsche Boxster 986 Transmission Removal and Installation (Project 37)
Автокөліктер мен көлік құралдары
Project 37: from the 101 Projects for your Porsche Boxster book
This video shows you how to remove and reinstall the transmission in a 1997 Porsche Boxster base 986. Complete step-by-step guide!
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Clutch Replacement VIdeo: • Porsche Boxster 986 Cl...
RMS Replacement Video: • Porsche Boxster 986 RM...
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986 Service Manual:
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I am a Do It Yourself, also known as DIY, mechanic. I am NOT a professional mechanic. I do not have any formal training in the automotive field.
Help Me DIY assumes no liability for anything you choose to do to your car, before, or after watching one of my videos or utilizing the content from this web site.
All DIY repairs or modifications you perform to your car are made at your own risk. Sometimes, even if you've done everything the right way, you can destroy or damage one or more things on your car. You must understand this, but by leveraging knowledge and patience, the probability of encountering one or more problems can be reduced.
Also, if for some unfortunate reason, I do give incorrect instructions and something breaks because you followed my instructions, I will NOT reimburse or pay in any way for whatever cost that may be incurred due to following my wrong instructions.
Lastly, please don't do anything to your car unless you yourself feel comfortable and confident in doing so.
Пікірлер: 102
This video is amazing. You guys are doing great work. Now I have myself a Porsche transmission to remove...
@HelpMeDIY
6 ай бұрын
+@tressindar thank you! Come back and let us know how it goes 🍻
Great work, always impressed by the good camera work. Having done this job many times, here are some notes: - You can disconnect the exhaust anywhere. I find it by far easiest to disconnect at the flange between the headers and the cat. - You need a stubby triple square tool. In a pinch you can cut your tool in half but to get proper torque on reassembly you will need the stubby. - It's good practice to remove the transmission fill plug before removing the drain plug. - The cable ball joints pop right off if you put the pry tools (screwdrivers in this case) on exact opposite sides. - The proper procedure for filling the 5-speed transmission is to fill it until 11 mm below opening, not overflowing as with the 6-speed. - It's best to get the transmission completely aligned and chunked into place before starting the bolts to avoid possible cross-threading. You can screw 2 or more studs (bolts with heads cut off) to get perfect alignment. - It's easier to wiggle off and on the transmission with the car lower, not over your head. Cheers.
@HelpMeDIY
Жыл бұрын
+Stefan Shapiro thanks man, and great tips! Having now done this exactly one time I have learned a lot 😁
@KeithBickford
Жыл бұрын
Good notes. On lowering the car, also safer.
NIce to see all the details. Tip to make any tranny install easier. Get 4 bolts specs, that connects the tranny to the engine, buy them longer(2 longer than the other 2), cut the heads, cut a slot(so you can use a screwdriver to remove them later). Put them by hand(longer ones on the bottom. When you approach the tranny to the engine, support the tranny on the bottom 2, then push up to match the top 2. When all 4 are in, the tranny will slide in easily. Add the real bolts and remove the guide ones. Your back will thank you later.
@HelpMeDIY
Жыл бұрын
+cs_yt ahhh… like wheel studs. Brilliant! 🍻
Great video, operation successful!
@HelpMeDIY
Ай бұрын
+@gabemaurer6892 thanks and congrats! 🍻
I feel super accomplished having done this job completely by myself in my buddie's garage while the car was only on jack-stands. Watching this reminds me how intricate this job is. I just brought home another project and will have to do this again so the video is a great refresher - at least I have a quickjack now, so that should make things a little easier. Re-aligning everything to get the trans re-attached was definitely the hardest part of the job.
@HelpMeDIY
Жыл бұрын
+jasonmx5 I did too! It’s the most “car” thing I’ve done it feels like 😂
great vids guys
@HelpMeDIY
6 ай бұрын
+@helmhurst appreciate it! 🍻
I’m so glad I didn’t tackle this one myself. Recovering from a shoulder injury would have made it impossible, probably dangerous and I’m hurt enough 😆
@HelpMeDIY
Жыл бұрын
+The Eddys Garage lessons learned and shared! Transmission jack highly recommended 😬
Nice Catch!
@HelpMeDIY
Жыл бұрын
+Maximus Adramadus haha thanks!
Great video. A few observations if I may. 1. Remove end link bolts before sway bar bolts to avoid having to hold the sway bar while loosening end links 2. Use boxed end wrench on the double square tool on the transmission bolt. Like you tried with the ratchet wrench. Just slide it forward to the bolt head to turn it. 3. Undo the transmission bolts before removing the mounts to the mounts will hold the transmission. 4. Remove the bottom bolts first so the transmission isn’t hanging from the bottom bolt which is dangerous.
@HelpMeDIY
Жыл бұрын
+Keith thanks! 🍻
You guys were so lucky that transmission didn't fall on your head I can't believe no one was holding it😂
@HelpMeDIY
3 ай бұрын
+@custodioespinal4995 I know! 😆
This is one person job , I just did one today. Job like this, more people more problems
@HelpMeDIY
Жыл бұрын
+Sky music 😂 too many cooks?
PB Blaster is some great stuff.
@HelpMeDIY
Жыл бұрын
+Scott Shrader 👍👍
I LOVE YOU man!
@HelpMeDIY
Жыл бұрын
+AllDerSon James 😂 thank you? Consider becoming a channel member? 😉🍻
Great information. Thanks for sharing. I’m looking at a 2006 Boxster S manual transmission 😊
@HelpMeDIY
Жыл бұрын
+Scott Shrader you’re welcome, good luck! 👍
I felt that 😅
@HelpMeDIY
10 ай бұрын
+Dumpsterfire oh me too 😂
Definitely helps to have a buddy to assist.
@HelpMeDIY
Жыл бұрын
+Scott Shrader for sure!
CV JOINTS should only be greased with cv grease, never multi-purpose grease. They have different wear additive packages in the greases.
I love how they worked as a team to problem solve...
@HelpMeDIY
Жыл бұрын
+Peanut Man there were many to solve 😆
Good work team. It looked like the top shifting cable was not seated in the bracket fully, but looks like a success!
@HelpMeDIY
Жыл бұрын
+George Camp thanks! Definitely a hard earned success 😁
“We’re in the bolt hole.” … That’s what she said 😅
@HelpMeDIY
Жыл бұрын
+Scott Shrader 😂
That transmission falling onto your shoulder was not a good experience, lol...having a lift makes life so much better.
@HelpMeDIY
Жыл бұрын
+bruce wayne usually… 😆
@mikedx2706
Жыл бұрын
It was stupid to remove it so far up in the air. What idiotic amateurs.
@HelpMeDIY
Жыл бұрын
@@mikedx2706 well if your smart professional ass would have made a video on this we would have known how to do it. But you didn’t. Now people know. Thanks for your valuable contribution. 😂
30:50 This bolt was such a huge headache when I did this job. Had to go out and get the special bit for it and I still ended up stripping the bolt head pretty bad. Still managed to get it out though. I replaced it with a much more sensible standard 6-point head bolt. I have never for the life of me been able to figure out why the engineers decided to used that abominable piece of hardware only in that one specific spot
@HelpMeDIY
Жыл бұрын
+Bryan agree 💯!
My 2002 Boxster S has the original muffler on it, Just one big muffler across the whole back end. It was impossible to get out without taking the rear bumper off. Once I did that, everything else was way more accessible as I'm doing this with the car jacked up, no lift. :(
@HelpMeDIY
Ай бұрын
+@gabemaurer6892 yeah those 2 top bolts are brutal with the bumper on!
That star looking socket is called a Torque bit/socket
@HelpMeDIY
Жыл бұрын
+Scott Shrader “torx”
Holy crap dude…👀 where is the transmission jack?
@HelpMeDIY
9 ай бұрын
+mcnuggs I should really look into getting one shouldn’t I? 😂
Is there any tips for putting the clutch slave cylinder back in?
@HelpMeDIY
8 ай бұрын
+Ben Dunn I don’t sorry, but maybe someone else can chime in. Or ask on my Facebook page
Are you planning on doing a video for an automatic transmission?
@HelpMeDIY
Жыл бұрын
+William Axenfield no, no plans since I don’t have one. But if someone wants to come do theirs while I film….
BRO!!!IKNEW IT WAS GONNA FALL !!!! ALWAYS USE A HICH JACK TO HOLD IT
@HelpMeDIY
9 ай бұрын
+gregorio morales hahaha lesson learned 😁
Someone -- read the dealer -- did not remove the axles from the wheels when doing this job. They ended up bending the aluminum cover near the cv joint. Of course they did not tell me. The rubber bellows lasted about five years - but then failed disclosing their handiwork. Bottom line - if you leave the axles attached to the hubs - be very careful
@HelpMeDIY
Жыл бұрын
+John Morgan wow. After just doing this job it would be really hard to damage those! Another reason not to let anyone else work on your car
@johnmorgan7262
Жыл бұрын
@@HelpMeDIY you left the exhaust attached there. I bet they did not.
I'm currently fighting to get my transmission back in my 08 boxster s. I've spent way too much time laying on cement doing heavy lifting. Seems getting the shaft to nest with the clutch is nearly impossible. When it's aligned will the transmission house mate up completely with the motor or will there still be a gap
@HelpMeDIY
11 ай бұрын
+hobbyaddict nbroke do you have the alignment tool? We used it if I recall.
@hobbyaddictnbroke7678
11 ай бұрын
Yes, I used an alignment tool but I'm still fighting it!
herzliche gratulation, ich wollte das gleiche allein machen, aber jetzt ?? Niemals : ))) sonderwerkzeuge, was ich nicht habe . . . .
@HelpMeDIY
7 ай бұрын
+peter Links zu allen Tools finden Sie in der Beschreibung unten…
Where does everyone with porsche hangout here in NC? I see tons, but not seeing everyone meeting up...
@HelpMeDIY
Жыл бұрын
+Peanut Man join your local PCA chapter! Where are you?
@19lol19
Жыл бұрын
@@HelpMeDIY I'm in matthews, nc
@HelpMeDIY
Жыл бұрын
@@19lol19 not that far, just under 2 hours I think
Any plans on doing this with a Automatic transmission? Seems like there are tons of videos with everyone removing the manual transmission but nothing for the automatic.
@HelpMeDIY
Жыл бұрын
+Marc Galloway no plans. There are a few incomplete ones on the manual transmission you mean… until now 😁
@marcgalloway1926
Жыл бұрын
@@HelpMeDIY lol very true. All your videos are top notch and the camera work is excellent!
@HelpMeDIY
Жыл бұрын
@@marcgalloway1926 thanks 🍻
Are all the bolts on a Boxster metric?
@HelpMeDIY
Жыл бұрын
+Scott Shrader yes
1999 Porsche boxster. Car wont move in gear, Flashes from P and 4th gear ?!?!? Had it parked for 6 months now when put into any gears it does not move 🙁 Any suggestions?
@HelpMeDIY
Жыл бұрын
+Audio Instigator assume that’s an automatic then? Never heard of that one, sorry
@audioinstigator821
Жыл бұрын
@@HelpMeDIY yes it is
Wow! It looked very hard to remove and putting it back was even harder. It doesn't look like a job for one person. I didn't get why you were changing gears and shaking the gearbox back and forth though.
@HelpMeDIY
Жыл бұрын
+Tomasz S with an actual transmission jack one person could theoretically do it, but yeah, two is better for sure.
Dam no IMS bearing view ??, no clutch install footage ?????
@HelpMeDIY
Жыл бұрын
+Frank Leonard settle down. Settle down. There’s a separate video for the clutch.
I was shocked to see owner of Porsche working on it in sandals as he almost lost cover. Hope you have insurance if he severs he toe.
@HelpMeDIY
Жыл бұрын
+whahl to each their own I suppose. Waivers were signed 😆
@samteague2342
Жыл бұрын
Oh it gets even better, I'm a nurse, and know way better than to work in sandals, I just have zero regard for my own safety.
@dumpsterfire6351
10 ай бұрын
Way to TRY TO spoil all the fun Wanker
Is this the 5 speed? How much power can these handle?
@HelpMeDIY
Жыл бұрын
+Thesheepdog yes it is. Not sure on the power 🤷♂️
This video helped me remove my 987 transmission! The big differences on the 987: * Slave cylinder is impossible to remove without draining because the clutch linkage is in the way * Reverse sensor is on the other side kzread.info/dash/bejne/nGWa0Kh_lrDQj7w.html
@HelpMeDIY
Жыл бұрын
Thanks for the additional info!
it should slide right on if you used the clutch alignment tool.....you did use the clutch alignment tool didnt you?!
@HelpMeDIY
11 ай бұрын
+networkbits yea the alignment tool was used (and shown)
I am surprised the boss did NOT kick your @$$. (I am sure you don’t want to hear this) WWYT? Could have cracked your scull, crushed your feet…….. *so glad you are ok. ✌️
@HelpMeDIY
Жыл бұрын
+Ed A yeah me too, thanks! This is the difference between reading that two people can remove it by hand and seeing what that actually entails. Next time: legit transmission jack 😆
The main thing I learned is that I will be paying someone else to do my IMS, RMS, and clutch.
@HelpMeDIY
Жыл бұрын
+Keith 😂 that usually makes watching how to do it worth it too!
Why would you not clean
@HelpMeDIY
Жыл бұрын
+andrew michael crook not clean what?
Someone has never used a power ratchet before? That’s not a impact tool. It’s a electric ratchet.. Have to break stuff free then spin it out with that.
@HelpMeDIY
Жыл бұрын
+SJ FK oh, did what I do not work? Is there only one way to do it? Sorry, but it’s AN electric ratchet 😉