MOST Complicated CNC Machining Toolpaths Saved for Last

Ғылым және технология

The art of finishing the beast pump housing on the Heller CP 6000 using Kennametal tooling. We give you the tips and tricks of CNC machining this part programmed in Mastercam.
For more information on Blue Origin:
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0:00 Finish Machining the Pump Housing
1:05 How to Finish Machine this Part
2:00 How to Finish in One Operation
2:18 Using Tool Axis Vectors
3:30 The Angle of the Tool
4:12 Siemens Control
5:00 Mastercam Collision Protection
5:58 Blue Origin
6:25 CNC Machining a Beautiful Finish
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#Machining #Machinist #Engineering

Пікірлер: 97

  • @raymondcampbell929
    @raymondcampbell9296 ай бұрын

    I love watching your videos. I've been retired for 2 years now and I still like to see all the new maching and all the new stuff.

  • @theodoreshasta7846
    @theodoreshasta78466 ай бұрын

    The sophistication and capabilities of these machines and associated controls are remarkable. Really enjoyed the video and the narrative. Thank you!

  • @IceCreams62
    @IceCreams626 ай бұрын

    Nice work. But now i'm curious on how you will machine the duct of this pump ?

  • @J.DiPietro

    @J.DiPietro

    6 ай бұрын

    a long curved end mill. duh...

  • @lomobster

    @lomobster

    6 ай бұрын

    dremel tool

  • @danl.4743

    @danl.4743

    6 ай бұрын

    ​@@J.DiPietro That's what I thought too. 👍

  • @cyber2526

    @cyber2526

    6 ай бұрын

    normally it would be a casting, this is just a demo

  • @k53847

    @k53847

    6 ай бұрын

    @@cyber2526 I think, in theory, you could sinker EDM it. In theory, no idea if it even possible in reality. I certainly suspect it isn't something that anyone would choose to use as a manufacturing technique except in weird corner cases like a down factory and a 3 month lead time.

  • @vonpredator
    @vonpredator6 ай бұрын

    Awesome finish! on the outside... now... please show how you machine out the housing with that tangential curve... 🤓 I'll pop some popcorn for that video

  • @benjaminshropshire2900

    @benjaminshropshire2900

    4 ай бұрын

    Actually, what I'm wondering is how valuable all the work on the outside beyond the rouging pass is? Does it actual make the part better at it's job? It's a rocket so weight matters and it's most likely a highly stressed part so sharp inside corners are a no-no, but it would be interesting to see how much the client could have saved by setting the outside tolerance as -0.0/+0.125 or something similarly grotesque.

  • @johgude5045

    @johgude5045

    3 ай бұрын

    @@benjaminshropshire2900 the smoother the surface finish, the more rigid the part will be since cracks cannot start so easily. In technical terms this is called notching effect

  • @johgude5045

    @johgude5045

    3 ай бұрын

    @@benjaminshropshire2900 sure on the inside, tolerances are more critical

  • @benjaminshropshire2900

    @benjaminshropshire2900

    3 ай бұрын

    ​@@johgude5045 The stress concentrations that cause fatigue issues are only for notches. If you do a surface with a bunch of flats with convex edges between them that shouldn't be an issue. You could even do a surface with a large diameter ball end mill with large step overs and it shouldn't be a hard fatigue issue to work with.

  • @Metaldetectiontubeworldwide
    @Metaldetectiontubeworldwide6 ай бұрын

    Nice to see the 'discobal' on your desk, it automaticly lets me smile and remember, The disco extravaganza video 😂😂🎉Grtzz from the Netherlands Johny geerts

  • @danielstrubel1016
    @danielstrubel10165 ай бұрын

    Love the HELLER AND SIEMENS CONTROL

  • @markdavis304
    @markdavis3046 ай бұрын

    Nice work Barry! Cool to see it go from raw stock to a nice finish!👏

  • @simsonlaikongleong3785
    @simsonlaikongleong37856 ай бұрын

    Sick. I now wonder the snake loop have a big hole?? Seeing the small flange there doesn't have a hollow hole. Is this part of the centrifugal pump?

  • @bikashdadarmbdanger2353
    @bikashdadarmbdanger23536 ай бұрын

    Finishing art of the job is mind blowing🤯

  • @shaniegust1225
    @shaniegust12256 ай бұрын

    Love these kinds of videos guys! Nice work 💪

  • @frankensteincreations4740
    @frankensteincreations47406 ай бұрын

    This is the exact reason why all pump volutes are sand cast lol. This is an insane amount of work! This is a tiny volute also… I rebuilt a submersible waste water storm pump that had a volute on it about 3 feet in diameter lol. Imagine machining one that big…

  • @Sara-TOC
    @Sara-TOC5 ай бұрын

    It's been fun following the progress of this project. Awesome job, Barry! I most enjoy watching the Heller in operation. 🙂

  • @donniehinske
    @donniehinske6 ай бұрын

    Awesome work Barry!

  • @wellox8856
    @wellox88566 ай бұрын

    amazing work!

  • @TC_Leader_HELLER_US
    @TC_Leader_HELLER_US6 ай бұрын

    Nice work Barry

  • @MA-ns5ov
    @MA-ns5ov6 ай бұрын

    I watched the roughing of this part. cool to see the finish. I'm in Quality (Dimensional Inspector). Depending on the tolerances, this would be a fun part to scan. I'm using Verisurf, and it runs off mastercam. So this is cool. Thanks!

  • @challacustica9049
    @challacustica90496 ай бұрын

    How does this work if it doesn't have a hole in that spiral?

  • @denverfeuerbach2824

    @denverfeuerbach2824

    6 ай бұрын

    Was wondering this same thing

  • @texasermd1

    @texasermd1

    6 ай бұрын

    It appears these are connections to independent systems in close approximation in this part. Possibly for stability or simply tight quarters requiring these specific connections.

  • @Tunkkis

    @Tunkkis

    6 ай бұрын

    I think it's mostly a demonstration part, not a functional one.

  • @jotef73

    @jotef73

    6 ай бұрын

    I think, the part isn't finished yet.

  • @nils1953

    @nils1953

    6 ай бұрын

    The inside is just left hollow from the casting. Or not sure maybe this is 3D printed. either way I think the part is already hollow, just doesn't have machined surfaces. Which frankly is stupid as, if anything it's the only surface that should be as smooth as possible, for improved air flow. The outside is just for aesthetics and is a waste of time.

  • @marcin23228
    @marcin232286 ай бұрын

    Ok how you drill hole in this Twisted pipe

  • @ludacrips76
    @ludacrips766 ай бұрын

    Man, that sheet metal on that Heller looks like it's taken a beating.

  • @julieannepatterson3295
    @julieannepatterson32955 ай бұрын

    Mate Thats just too good.

  • @deathblowhere
    @deathblowhere6 ай бұрын

    What about internal profiling of the volute?? Really interesting to see how you can reach there even on 5axis..

  • @Defender_928
    @Defender_9286 ай бұрын

    Wow 😮😮

  • @danhnguyen435
    @danhnguyen4356 ай бұрын

    Boom!

  • @shaneprice2102
    @shaneprice21025 ай бұрын

    Bad ass bro!

  • @luckgrip252
    @luckgrip2526 ай бұрын

    This is the part on which you wouldn't want a "unwanted" toolpath to happen. I would babysit the part all the way through from start to finish

  • @Mr._Butt
    @Mr._Butt6 ай бұрын

    Full runtime of the hole part?

  • @thetechtipguy9410
    @thetechtipguy94106 ай бұрын

    just wondering, how much would a part like this cost?

  • @wellox8856

    @wellox8856

    6 ай бұрын

    my guess is probably in the 10s of thousands but idk

  • @ExplodingPinappleHD

    @ExplodingPinappleHD

    6 ай бұрын

    Ya I’d guess north of 10k$

  • @Wall3ye406

    @Wall3ye406

    6 ай бұрын

    $21,564.32

  • @adammiller4879

    @adammiller4879

    6 ай бұрын

    Infinite if you machine the inside of the housing, if it’s just the outside, and it’s a 1 off part, I’d say 20-30k

  • @jakubhostinsky4482
    @jakubhostinsky44826 ай бұрын

    magic

  • @nyanlauncher7350
    @nyanlauncher73506 ай бұрын

    lit

  • @superstripes7646
    @superstripes76466 ай бұрын

    i want to see the flange hole finished

  • @Metaldetectiontubeworldwide
    @Metaldetectiontubeworldwide5 ай бұрын

    I'm watching the video for a second time , and wondering how the heck you milled the inside bore of the snail ?! I'm breacking my head over it , si plz help 😂 lol.. Grtz from the netherlands Johny geerts

  • @jakerawls4727
    @jakerawls47273 ай бұрын

    Will there be a video porting it?

  • @14rs2
    @14rs26 ай бұрын

    Am I the only one who thought this part was way bigger than it actually is because of the other videos?

  • @hafizirfanali2498
    @hafizirfanali2498Ай бұрын

    ❤❤❤❤

  • @vladimirrudnev9643
    @vladimirrudnev96436 ай бұрын

    It's really beautiful... but.. what's the point to make perfect surface on this part)?

  • @kayzejones
    @kayzejones6 ай бұрын

    What was the total runtime on this manifold?

  • @SimonPEdwards63
    @SimonPEdwards636 ай бұрын

    When are you going to work on the internal features?

  • @chrisbarron6658
    @chrisbarron66586 ай бұрын

    will this full program be up for sale? for learning experience.

  • @Sam-sl1uy

    @Sam-sl1uy

    5 ай бұрын

    Pretty sure something similar is on fusion 360 for free

  • @apr8386
    @apr83865 ай бұрын

    what about the volute???

  • @sergejposejn7167
    @sergejposejn71675 ай бұрын

    Think about HyperMill this absolut perfectly for 5 axis and CAD

  • @mikebrowne5152
    @mikebrowne51526 ай бұрын

    Do the bore!🤑

  • @lumpygasinavacuum8449
    @lumpygasinavacuum84496 ай бұрын

    Work NC CAM is good too and cheap

  • @benedictchoong
    @benedictchoong6 ай бұрын

    Ok, now my question is how do you drill open the side holes/ports of this part? It's quite deep and its spiral. 5 Axis only can get you so far in terms of clearence

  • @brettfafata3017
    @brettfafata30176 ай бұрын

    How much would a part like this run? In my work I've designed small parts that came out to over $500, I don't even want to imagine the cost of this beast.

  • @leonschumann2361
    @leonschumann23616 ай бұрын

    somebody tell donny his tornos multiswiss waiting in the back

  • @voodoo_hog9282
    @voodoo_hog92826 ай бұрын

    At that point why not cast it instead? Doesn’t seem to be time effective

  • @cyber2526
    @cyber25266 ай бұрын

    i see someone took a chunk out of one of the fins whoops, who was it and how

  • @yigitustunsoy1608
    @yigitustunsoy16085 ай бұрын

    abi selam tükçe seslendirme yaparsanız sevinirim

  • @pvtimberfaller
    @pvtimberfaller6 ай бұрын

    Looks like a lost wax casting job to me. We have been casting pumps like this for probably over 200 years and just cleaning up 3 faces and tapping some holes. Crazy work from a machining standpoint but pretty stupid in terms of cost per unit.

  • @tone3560

    @tone3560

    6 ай бұрын

    roasted

  • @pvtimberfaller

    @pvtimberfaller

    6 ай бұрын

    Jus sayin. Remember the story about NASA spending millions to develop a pen that would work in zero gravity. The Russians used a pencil and until recently their rockets crude and simple did all the heavy lifting.

  • @canadianalabai2836
    @canadianalabai28366 ай бұрын

    18 years experience and I’m interested

  • @gogelgebenec5270
    @gogelgebenec527013 күн бұрын

    Kann das fertig produzierte Pumpengehäuse gezeigt werden. Die Einlassbohrung ist noch nicht eingebracht!

  • @anthonysmith4072
    @anthonysmith40726 ай бұрын

    This guy talks like Billy Mays

  • @rb8049
    @rb80495 ай бұрын

    Looks like gas won’t flow through that design.

  • @Hanal503
    @Hanal50311 күн бұрын

    This tech is too old...in years ...40 behind! You discovered in 2024.

  • @bigjohn2810
    @bigjohn28104 ай бұрын

    outside of part is for looks only, waste of time machining it

  • @user-xq7gu2pq4d
    @user-xq7gu2pq4d6 ай бұрын

    多少钱这零件得卖

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